CN107042141A - Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification - Google Patents
Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification Download PDFInfo
- Publication number
- CN107042141A CN107042141A CN201710072106.6A CN201710072106A CN107042141A CN 107042141 A CN107042141 A CN 107042141A CN 201710072106 A CN201710072106 A CN 201710072106A CN 107042141 A CN107042141 A CN 107042141A
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- CN
- China
- Prior art keywords
- emulsification
- somebody
- powder
- liquid
- rotating disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/10—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls with one or a few disintegrating members arranged in the container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/41—Emulsifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/831—Devices with consecutive working receptacles, e.g. with two intermeshing tools in one of the receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/836—Mixing plants; Combinations of mixers combining mixing with other treatments
- B01F33/8361—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
- B01F33/83613—Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by grinding or milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/24—Driving mechanisms
Abstract
Match somebody with somebody abrasive lapping workstation system the present invention relates to the emulsification of online Self-suction high-efficient, including frame and the self-priming emulsification pump being arranged in frame, the emulsification pump produces negative pressure by rotor rotation and is automatically drawn into powder and liquid, and mixing and emulsifying, then the ball mill being arranged in the frame is delivered to by pipe fitting, the ball mill is exported after being ground to mixed material.The present invention produces negative pressure using the rotor of emulsification pump special construction when high speed rotates, by powder and liquid equably suction pump intracoelomic cavity simultaneously, and it is scattered by high speed shear in moment, the time for making powder show no sign of being agglomerated into fast shape thing in liquid flowing is just sufficiently uniformly distributed in liquid stream, therefore in the absence of any powder not moistened completely, skinning is not resulted in, so as to obtain moistening and finely dispersed material completely yet；And the material after emulsification is fed directly to ball mill by pipe fitting and is ground, without intermediate link, its transportation range is short, and processing is flexible.
Description
Technical field
The present invention relates to grinding workstation system, specifically a kind of online Self-suction high-efficient emulsification is with abrasive lapping work
Stand system.
Background technology
The emulsification to powder is typically emulsified using mulser at present, needs to be ground material after such as emulsifying, then
Need to by material storing in stirred tank after be delivered to sand mill and be ground, during which need fed distance farther out, processing inconvenience.And it is right
For existing mulser, the relative motion linear speed that one of key factor of mulser emulsifying effectiveness is stator, rotor is influenceed
Degree, improves the linear velocity of rotor in real industrial practice by speed change and converter plant, but by rotor machining precision and
The bottleneck limitation of rolling, lubrication and seal member performance, the manufacturing cost for increasing substantially linear velocity is very high.Traditional
In chemical industry powder liquid Hybrid Production Process, light-weight dry is mixed into the liquid of requirement, manually pours into or vacuum is inhaled
Enter mode.Because powder proportion is smaller, it can be embraced when pouring into stirred tank in kettle and liquid surface formation floating, wall built-up, skinning
The phenomenons such as group, cause emulsification degree not enough, dispersion and emulsion effect is not good, and upper, middle and lower dispersion mixing is uneven, mixing time is longer,
Have the shortcomings that suspension, dead angle and energy consumption are excessive.
The content of the invention
For above-mentioned technical problem, simple, rationally distributed, intelligence degree is designed it is an object of the invention to provide one kind
Abrasive lapping workstation system is matched somebody with somebody in the online Self-suction high-efficient emulsification of high and working stability.
The present invention solve the technical scheme that is used of above-mentioned technical problem for：Abrasive lapping work is matched somebody with somebody in online Self-suction high-efficient emulsification
Make station system, including frame and the self-priming emulsification pump being arranged in frame, the emulsification pump produces negative pressure certainly by rotor rotation
Dynamic suction powder and liquid, and mixing and emulsifying, are then delivered to the ball mill being arranged in the frame, the bead mill by pipe fitting
Machine is exported after being ground to mixed material.
Preferably, the bottom of the frame, which is provided with, can drive the roller of the machine frame movement.
Preferably, the emulsification pump includes the pump housing, the base being arranged in frame and is arranged on drive shaft on base
The motor of rotation, the main shaft, which is stretched into, is provided with powder import, liquid-inlet and discharging opening on pump housing inner chamber, the pump housing, in main shaft
Inserting end be provided with rotor with the main axis, the rotor rotates the negative pressure produced in pump housing inner chamber and distinguishes powder and liquid
The rotor both sides are sucked from the powder import and liquid-inlet, then mixing and emulsifying, then from institute under rotor centrifugal force effect
State discharging opening and flow to the pipe fitting.
The powder is provided with preferably, being provided with the rotor side on the end cap of canned pump intracoelomic cavity, the end cap
Body import；The rotor includes the rotating disk being arranged on main shaft, is radially opened on the rotating disk one side adjacent with the end cap
Provided with several grooves, feed cavity is formed between the rotating disk and the end cap, the powder import is communicated with the feed cavity, powder from
After the powder import suction feed cavity, flowed to along the groove on the outside of rotating disk.
Preferably, the rotating disk another side is circumferentially-spaced to be distributed with several teeth, the another side and the pump housing shape
Into admission chamber, the liquid-inlet is connected with the admission chamber, and liquid is sucked after the admission chamber from the liquid-inlet, another along rotating disk
The teeth groove of one side is flowed on the outside of rotating disk, and is mixed with flowing to the powder on the outside of the rotating disk.
Preferably, the end cap, which is axially fixed, is provided with emulsification set, emulsification set gap is set in outside the rotating disk
Side, the emulsification put radially offers several through holes, the emulsification set the pump housing between forms discharging chamber, the discharging chamber with
The discharging opening connection；The gap that powder and liquid enter after flowing on the outside of rotating disk between emulsification set and rotating disk, in the gap
Powder and liquid carry out mixing and emulsifying by the relative motion between rotating disk and emulsification set, then under the influence of centrifugal force from institute
State several through holes and enter discharging chamber, then pipe fitting is flowed to from the discharging opening.
Preferably, the rotor is also included in the material stirring disc being fixedly connected with another side described in rotating disk, the material stirring disc
Between offer for flowing to the liquid pass hole that the liquid of the teeth groove passes through, the material stirring disc perisporium, which is provided with, several stretches into the discharging
The material toggling tooth of intracavitary.
Preferably, the material path hole wall is circumferentially distributed several double wedges.
Preferably, the powder import is connected with hopper, screen cloth is provided with hopper.
Preferably, the ball mill is by the motor drive operational.
As can be known from the above technical solutions, the present invention is produced negative using the rotor of emulsification pump special construction when high speed rotates
Pressure, by powder and liquid while equably suction pump intracoelomic cavity, and scattered by high speed shear in moment, makes powder in liquid flow
The time for showing no sign of being agglomerated into fast shape thing in dynamic is just sufficiently uniformly distributed in liquid stream, therefore in the absence of any incomplete
The powder of moistening, does not result in skinning yet, so as to obtain moistening and finely dispersed material completely；And the material after emulsification
Ball mill is fed directly to by pipe fitting to be ground, without intermediate link, its transportation range is short, processing is flexible.
Brief description of the drawings
Fig. 1 is a kind of dimensional structure diagram of preferred embodiment of the invention.
Fig. 2 is the overlooking the structure diagram of the present invention.
Fig. 3 is the cross section structure diagram of emulsification pump in the present invention.
Fig. 4 is the dimensional structure diagram of emulsification pump rotor in the present invention.
Fig. 5 is the dimensional structure diagram of Fig. 4 sides.
Fig. 6 is the dimensional structure diagram of emulsification pump end cap in the present invention.
Embodiment
The present invention is discussed in detail with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6：
Abrasive lapping workstation system, including frame 10 and the self-priming emulsification being arranged in frame are matched somebody with somebody in online Self-suction high-efficient emulsification
Pump 101, the emulsification pump produces negative pressure by rotor rotation and is automatically drawn into powder and liquid, and mixing and emulsifying, then passes through pipe fitting
102 are delivered to the ball mill 103 being arranged in the frame, and the ball mill is exported after being ground to mixed material.The present invention will be passed
System pigment hybrid technique and dissolving, homogeneous, emulsification, grinding technics are integrated in a set of work station, and all processing are all moments
Complete simultaneously, thoroughly solve some insoluble process difficulties of legacy equipment, and design simple, rationally distributed, intelligent journey
Degree is high, working stability, and material fed distance is short, reduces production cost.The bottom of the frame of the present invention, which is provided with, can drive the machine
The roller 106 of frame movement, so that whole work station is moved at any time, work is flexible, strong adaptability.
The emulsification pump of the present invention includes the pump housing 11, the base 1 that is arranged in frame and is arranged on drive shaft 2 on base revolving
The motor 3 turned, the main shaft, which is stretched into, is provided with powder import 12, liquid-inlet 13 and discharging opening 14 on pump housing inner chamber, the pump housing,
The inserting end of main shaft is provided with the rotor 5 with the main axis, and the rotor rotates the negative pressure produced in pump housing inner chamber by powder and liquid
Body sucks the rotor both sides from the powder import and liquid-inlet respectively, then mixing and emulsifying, then in rotor centrifugal force effect
Under from the discharging opening outflow.Rotor can form negative pressure by high speed rotation in pump housing inner chamber, and powder is automatically drawn into so as to reach
With the purpose of liquid.The rotor of the present invention can be disperseed to material within the most short time, be sheared, emulsification treatment so that powder
Body particle size distribution range significantly narrows, so as to obtain fine product steady in a long-term, and in being applied to, high-volume on-line continuous
Production.
The present invention, which is provided with the rotor side on the end cap 7 of canned pump intracoelomic cavity, the end cap, is provided with the powder
Import, to facilitate into powder；The rotor 5 include be arranged on main shaft on rotating disk 51, the rotating disk it is adjacent with the end cap one
Several grooves 52 are radially offered on side, feed cavity 8 is formed between the rotating disk and the end cap, the powder import is entered with this
Material chamber is communicated, and powder is flowed on the outside of rotating disk after powder import suction feed cavity along the groove.In implementation process,
The groove depth of each groove is gradually deepened from center of turntable to periphery, it is ensured that powder flows out along groove, convenient discharging, and can
Prevent powder from resting on for a long time in feed cavity.The blade 53 formed between two adjacent grooves is in the arc of circumferential skewing, is made
The similar helical form of rotating disk, is conducive to producing higher negative pressure during turntable rotation.The axial indent of the blade surface, on the one hand causes
Feed cavity volume is bigger, has and utilizes charging；On the other hand in turntable rotation, female parts can produce vortex, so as to produce negative
Pressure.
The rotating disk another side of the present invention is circumferentially-spaced to be distributed with several teeth 54, the another side and the pump housing formed into
Sap cavity 9, the liquid-inlet is connected with the admission chamber, and liquid is sucked after the admission chamber from the liquid-inlet, another along rotating disk
The teeth groove 55 of side is flowed on the outside of rotating disk, and is mixed with flowing to the powder on the outside of the rotating disk；The end cap is axially fixed setting
There is emulsification set 6, emulsification set gap is set on the outside of the rotating disk, and the emulsification, which is put, radially offers several through holes 61, should
Discharging chamber 62 is formed between emulsification set and the pump housing, the discharging chamber is connected with the discharging opening；Powder flows to rotating disk with liquid
The gap entered behind outside between emulsification set and rotating disk, powder passes through the phase between rotating disk and emulsification set with liquid in the gap
Motion is disperseed, mixed, emulsified, then under the influence of centrifugal force, compound enters from several through holes after emulsification
Discharging chamber, then flowed out from the discharging opening.
The rotor of the present invention also includes opening in the middle of the material stirring disc 56 being fixedly connected with another side described in rotating disk, the material stirring disc
Provided with for flowing to the liquid pass hole 57 that the liquid of the teeth groove passes through, the material stirring disc perisporium, which is provided with, several stretches into the discharging chamber
Interior material toggling tooth 58, the material toggling tooth of rotation can disperse the compound after emulsification, prevent it from reuniting, influence discharging.The punishment in advance
Hole hole wall is circumferentially distributed several double wedges 59, and several double wedges can be stirred to liquid, is conducive to liquid to flowing on the outside of rotating disk.
Liquid and powder disperse any poly- block thing that may be present by the high shear rotor emulsifying systems of the present invention, obtain completely wet
Profit and finely dispersed material, greatly shorten the production time, reduce production cost.
In implementation process, powder import 12 is connected with hopper 104, and screen cloth 105 is provided with hopper, prevents the powder of agglomerate
Body enters emulsification pump, influences the operating efficiency of emulsification pump；The ball mill is by the motor drive operational so that ball mill and breast
Change pump using a motor driving, save energy consumption.The present invention workstation system be latest generation solid and liquid rapidly and efficiently
Mixing, grinding system, it has the liquid ring vacuum dynamical system of powerful, it is ensured that system efficient work, safe and reliable；And
A set of rotor emulsifying systems are also cleverly devised, two systems coordinated, collective effect makes heterogeneous material in very little
Space in obtain quick, thoroughly homogeneous and mixing, so as to obtain fine and closely woven uniform and stable product.
From the foregoing, it will be observed that the present invention merges multiple production stages inside an equipment, the realizing in set of system
The function such as powder, emulsification, homogeneous, scattered, conveying, simple and practical operating method, powerful continuous disposal ability is brought to user
Brand-new experience, and production procedure is reduced, production technology is improved, and no dust production is realized, dry powder loss is reduced,
Improve working environment.Meanwhile, modularized production of the invention can be connected directly, it is not necessary to volume with storage tank, dry powder jumbo bag
Outer expensive vacuum dry powder conveying equipment, greatlys save cost.Because all functions are completed in pipeline, greatly
Reduce the foam that powder class is produced in course of dissolution.
Above-mentioned embodiment is used for illustrative purposes only, and is not limitation of the present invention, relevant technical field
Those of ordinary skill, can be so that various changes can be made and modification without departing from the spirit and scope of the present invention, therefore institute
There is equivalent technical scheme also to belong to scope of the invention.
Claims (10)
1. abrasive lapping workstation system, including frame and the self-priming emulsification being arranged in frame are matched somebody with somebody in online Self-suction high-efficient emulsification
Pump, it is characterised in that：The emulsification pump produces negative pressure by rotor rotation and is automatically drawn into powder and liquid, and mixing and emulsifying, then
The ball mill being arranged in the frame is delivered to by pipe fitting, the ball mill is exported after being ground to mixed material.
2. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 1, it is characterised in that：The machine
Frame bottom, which is provided with, can drive the roller of the machine frame movement.
3. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 1, it is characterised in that：The breast
Changing pump includes the pump housing, the base being arranged in frame and is arranged on the motor that drive shaft rotates on base, and the main shaft is stretched into
Powder import, liquid-inlet and discharging opening are provided with pump housing inner chamber, the pump housing, is provided with the inserting end of main shaft with the main axis
Rotor, the rotor pump housing inner chamber rotate produce negative pressure by powder and liquid respectively from the powder import and liquid-inlet
The rotor both sides are sucked, then mixing and emulsifying, then from the discharging opening pipe fitting is flowed under rotor centrifugal force effect.
4. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 3, it is characterised in that：Described
Rotor side is provided with the end cap of canned pump intracoelomic cavity, and the powder import is provided with the end cap；The rotor includes installing
Rotating disk on main shaft, several grooves are radially offered on the rotating disk one side adjacent with the end cap, the rotating disk and institute
State and form feed cavity between end cap, the powder import is communicated with the feed cavity, powder sucks feed cavity from the powder import
Afterwards, flowed to along the groove on the outside of rotating disk.
5. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 4, it is characterised in that：Described turn
Disk another side is circumferentially-spaced to be distributed with several teeth, the another side and the pump housing formation admission chamber, the liquid-inlet with
The admission chamber is connected, and liquid is sucked after the admission chamber from the liquid-inlet, flowed to along the teeth groove of rotating disk another side outside rotating disk
Side, and mixed with flowing to the powder on the outside of the rotating disk.
6. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 5, it is characterised in that：The end
Cover rim axial restraint is provided with emulsification set, and emulsification set gap is set on the outside of the rotating disk, and the emulsification, which is put, radially to be opened up
There are several through holes, form discharging chamber between emulsification set and the pump housing, the discharging chamber is connected with the discharging opening；Powder and liquid
The gap entered after on the outside of direction of flow rotating disk between emulsification set and rotating disk, powder passes through rotating disk and emulsification with liquid in the gap
Relative motion between set carries out mixing and emulsifying, then enters discharging chamber from several through holes under the influence of centrifugal force, then
Pipe fitting is flowed to from the discharging opening.
7. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 6, it is characterised in that：Described turn
Son also includes offering for flowing to the teeth groove in the middle of the material stirring disc being fixedly connected with another side described in rotating disk, the material stirring disc
The liquid pass hole that liquid passes through, the material stirring disc perisporium is provided with several material toggling tooths stretched into the discharging chamber.
8. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 7, it is characterised in that：The mistake
Expecting that hole hole wall is circumferentially distributed has several double wedges.
9. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to any one in claim 3 to 8, it is special
Levy and be：The powder import is connected with hopper, and screen cloth is provided with hopper.
10. abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification according to claim 3, it is characterised in that：It is described
Ball mill is by the motor drive operational.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072106.6A CN107042141A (en) | 2017-02-10 | 2017-02-10 | Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710072106.6A CN107042141A (en) | 2017-02-10 | 2017-02-10 | Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107042141A true CN107042141A (en) | 2017-08-15 |
Family
ID=59545411
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710072106.6A Withdrawn CN107042141A (en) | 2017-02-10 | 2017-02-10 | Abrasive lapping workstation system is matched somebody with somebody in online Self-suction high-efficient emulsification |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107042141A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107583484A (en) * | 2017-09-28 | 2018-01-16 | 上海琥崧智能科技股份有限公司 | A kind of powder liquid on-line mixing device |
| CN107617350A (en) * | 2017-11-01 | 2018-01-23 | 东莞大蜥蜴智能系统有限公司 | A kind of high speed dispersor |
| CN109663534A (en) * | 2019-02-19 | 2019-04-23 | 长风药业股份有限公司 | It is a kind of for prepare sucking preparation second batch tank |
| CN113304670A (en) * | 2021-05-27 | 2021-08-27 | 松辰堂科技河北有限公司 | Aerosol generator |
| CN114226021A (en) * | 2022-01-07 | 2022-03-25 | 东莞市康搏智能装备有限公司 | Online grinding dispersion machine |
-
2017
- 2017-02-10 CN CN201710072106.6A patent/CN107042141A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107583484A (en) * | 2017-09-28 | 2018-01-16 | 上海琥崧智能科技股份有限公司 | A kind of powder liquid on-line mixing device |
| CN107617350A (en) * | 2017-11-01 | 2018-01-23 | 东莞大蜥蜴智能系统有限公司 | A kind of high speed dispersor |
| CN109663534A (en) * | 2019-02-19 | 2019-04-23 | 长风药业股份有限公司 | It is a kind of for prepare sucking preparation second batch tank |
| CN113304670A (en) * | 2021-05-27 | 2021-08-27 | 松辰堂科技河北有限公司 | Aerosol generator |
| CN114226021A (en) * | 2022-01-07 | 2022-03-25 | 东莞市康搏智能装备有限公司 | Online grinding dispersion machine |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20170815 |
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| WW01 | Invention patent application withdrawn after publication |