CN207585749U - Quality detection device based on LABVIEW - Google Patents
Quality detection device based on LABVIEW Download PDFInfo
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- CN207585749U CN207585749U CN201721548923.6U CN201721548923U CN207585749U CN 207585749 U CN207585749 U CN 207585749U CN 201721548923 U CN201721548923 U CN 201721548923U CN 207585749 U CN207585749 U CN 207585749U
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- Prior art keywords
- plc controller
- alarm
- labview
- mass detector
- product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The utility model provides a kind of quality detection device based on LABVIEW, it includes the interior PC ends for setting database, further includes support platform, mass detector, PLC controller and alarm are provided in the support platform；The support platform side is equipped with the first catching robot, and opposite side is equipped with the second catching robot；The PC ends, the qualitative data that the mass detector is detected export compared with preset value and show evaluation result；The PLC controller is connected with the alarm, the alarm is driven to send out information warning according to the evaluation result at the PC ends；First catching robot, for product to be measured to be placed to the weighing unit of the mass detector；Product after weighing is placed into qualified products rest area or substandard product rest area by second catching robot for the evaluation result according to the PC ends.The utility model has the advantages that design science, highly practical, accuracy of detection is high low with production cost.
Description
Technical field
The utility model is related to the article qualities detection fields such as resistance or terminal, specifically, relate to one kind and are based on
The quality detection device of LABVIEW.
Background technology
LABVIEW is a kind of programming development environment, is a general programing system, there is the Pang for completing any programmed tasks
Big function library.Significant difference with C and BASIC is：Other computer languages are to generate code using text based language, and
LABVIEW uses graphical author language G to write program, and the program of generation is also the form of block diagram, is NI design platforms
Core and exploitation measure or control system ideal chose.
In order to facilitate the use of user, the product of most of company's productions attached can all give specification, the grafting of auxiliary products
Terminal, the communication equipment respective accessory such as resistance and connection.However, electronic scale product category is various, accessory type is complicated, work
Personnel inevitably generate omission or mistake in operation.Especially in the objects such as detection resistance or terminal
When quality is than lighter items, traditional electronic scale needs artificial a large amount of participations, and human input is of high cost.
In order to solve the problems, such as present on, people are seeking a kind of ideal technical solution always.
Invention content
The purpose of this utility model is in view of the deficiencies of the prior art, so as to provide a kind of design science, highly practical, inspection
Survey precision height and the low quality detection device based on LABVIEW of production cost.
To achieve these goals, technical solution is used by the utility model：A kind of quality inspection based on LABVIEW
Device is surveyed, including the interior PC ends for setting database, support platform is further included, mass detector, PLC is provided in the support platform
Controller and alarm；The support platform side is equipped with the first catching robot, and opposite side is equipped with the second crawl machinery
Hand；
The mass detector is connected with the PC ends, detects the qualitative data of product to be measured and is uploaded to the PC ends
Carry out record storage；
The PC ends, the qualitative data that the mass detector is detected are exported and are shown compared with preset value
Evaluation result；
The PLC controller is connected with the alarm, the alarm is driven to send out according to the evaluation result at the PC ends
Go out information warning；
First catching robot, is connected with the PLC controller, for product to be measured to be placed the quality testing
On the weighing unit of device；
Second catching robot, is connected with the PLC controller, will claim for the evaluation result according to the PC ends
Product after weight is placed into qualified products rest area or substandard product rest area.
Based on above-mentioned, the utility model further includes the locking press button being connect respectively with the PLC controller I/O port, peeling
Button and alarm reset button.
Based on above-mentioned, the alarm is audible-visual annunciator, including the indicator light being connect with PLC controller port and buzzing
Device.
Based on above-mentioned, the PC ends, connected respectively with the mass detector and PLC controller communication by RS485
It connects.
Based on above-mentioned, the PLC controller uses Delta programmable PLC controller, model DVP16 ES200R.
Based on above-mentioned, the mass detector uses JNS-3M electronic scales.
Based on above-mentioned, the PC ends are the computer platform equipped with LABVIEW softwares.
The utility model has substantive distinguishing features and progress compared with the prior art, specifically：
1）The utility model provides a kind of quality detection device based on LABVIEW, it includes mass detector, PLC
Controller, alarm, locking press button, peeling button, alarm reset button and the interior PC ends for setting database.The PC ends are by described in
The qualitative data that mass detector detects is compared with preset value, after exporting and showing evaluation result, is controlled to the PLC
Device sends out alarm command, and then the alarm is driven to send out information warning, and operating personnel is reminded to be checked, are greatly reduced
Detection error is small, and the stringent control in quality avoids missing inspection product off quality；
2) the support platform side is equipped with the first catching robot, and opposite side is equipped with the second catching robot；Institute
It states PLC controller and drives first catching robot, product to be measured is transferred to the quality from product rest area to be weighed
It weighs on the weighing unit of detector；After weighing, the PLC controller is according to the evaluation result at the PC ends, described in driving
Product after weighing is placed into qualified products rest area or substandard product rest area by the second catching robot；Entire quality
Detection process, high degree of automation greatly reduce human input cost, time saving and energy saving；
3）The locking press button, the peeling button and the alarm reset button connect the PLC controller IO respectively
Port；The PC ends are sent to the mass detector and instructed according to the PLC controller I/O port status information of reading,
The operation of PLC requests is performed, realizes the control of the utility model；
In conclusion the utility model has the design science, highly practical, accuracy of detection high low with production cost excellent
Point.
Description of the drawings
Fig. 1 is the structure diagram of the utility model.
Fig. 2 is the control structure block diagram of the utility model.
Fig. 3 is the electric control theory figure of the utility model.
Fig. 4 is the PLC controller I/O port figure of the utility model.
Fig. 5 is the work flow diagram of the utility model.
Wherein：1. support platform；2. mass detector；3. product rest area to be weighed；4. the first catching robot；5. institute
State the second catching robot；6. qualified products rest area；7. substandard product rest area.
Specific embodiment
Below by specific embodiment, the technical solution of the utility model is described in further detail.
As shown in Figures 1 and 2, a kind of quality detection device based on LABVIEW, including the interior PC for setting database
End, further includes support platform 1, mass detector 2, PLC controller and alarm is provided in the support platform 1；The branch
1 side of support platform is equipped with the first catching robot 4, and opposite side is equipped with the second catching robot 5；The mass detector 2,
It is connected with the PC ends, detect the qualitative data of product to be measured and is uploaded to the PC ends progress record storage；The PC ends, will
The qualitative data that the mass detector 2 detects exports compared with preset value and shows evaluation result；The PLC controls
Device processed is connected with the alarm, the alarm is driven to send out information warning according to the evaluation result at the PC ends；Described
One catching robot 4, is connected with the PLC controller, for product to be measured to be placed to the weighing unit of the mass detector 2
On；Second catching robot 5, is connected with the PLC controller, for it will be weighed according to the evaluation result at the PC ends after
Product be placed into qualified products rest area 6 or substandard product rest area 7.
In use, the PLC controller drives first catching robot 4, product to be measured is put from product to be weighed
It puts area 3 and is transferred on the weighing unit of the mass detector 2 and weigh；After weighing, the PC ends, by the mass detector
2 qualitative datas detected are compared with preset value, if the qualitative data and preset value are unequal, the PLC controls
Device drives the alarm to send out information warning, while second catching robot 5 is controlled to be placed into the product after weighing
Substandard product rest area 7；If the qualitative data is equal with preset value, the alarm is failure to actuate, while controls institute
It states the second catching robot 5 and the product after weighing is placed into qualified products rest area 6.
The utility model further includes the locking press button being connect respectively with the PLC controller I/O port, peeling button and report
Alert reset button, the PC ends are sent out according to the PLC controller I/O port status information of reading to the mass detector 2
Instruction is sent, the operation of PLC requests is performed, realizes the control of the utility model.The PC ends are equipped with LABVIEW softwares
Computer platform.
As shown in Figure 3, the alarm is audible-visual annunciator, including the indicator light that is connect with PLC controller port and
Buzzer.The PC ends are connected by RS485 with the mass detector 2 and PLC controller communication respectively.The PLC
Controller uses Delta programmable PLC controller, model DVP16 ES200R.The specific electric control theory of the utility model
For：The utility model uses two PLC controllers, respectively PLC controller DVP16 ES200R-D0 and PLC controller DVP16
ES200R-D1.Wherein, the PLC controller DVP16 ES200R-D0 connect the communication at the PC ends by port 1 and port 2
Port COM1, port 7 connect alarm lamp H1, and port 8 connects buzzer B1.PLC controller DVP16 ES200R-D1 pass through
Port 1 and port 2 connect power supply, and port 8 connects locking press button S1, and the connection of port 9 peeling button S2, it is multiple that port 10 connects alarm
Position button.The PORT COM COM2 at the PC ends connects the PORT COM of the mass detector 2 by RS485.
The input port state shown in 4 and order is performed accordingly with reference to the accompanying drawings, the PC ends are read by PORT COM COM1
Take the state of the PLC controller IO（Specifically refer to following table）, obtain the state of electronic scale, PC ends control software is to JNS-3M electricity
Sub- scale sends instruction, performs the operation of PLC controller request.
The mass detector 2 uses JNS-3M electronic scales.JNS-3M electronic scales support the connection of RS232/RS485 serial ports
Dataphone supports MODBUS communication connection PLC devices, can provide secondary development by user demand, can be each with customized development
Kind specification and functional requirement.
As shown in Figure 5, the working process of the utility model is as follows：
（1）Whether test communication connection normal after operating personnel open the present apparatus, it would be desirable to the product type weighed and batch
It is secondary to be placed into product rest area 3 to be weighed, it presses locking press button and starts the utility model；
（2）The PLC controller drives first catching robot 4, by product to be measured from product rest area 3 to be weighed
It is transferred on the weighing unit of the mass detector 2 and weighs；The mass detector 2 detects the mass number of product to be measured
According to and be uploaded to the PC ends and carry out record storage；
（3）The PC ends, the qualitative data that the mass detector 2 is detected is compared with preset value, if institute
It is unequal with preset value to state qualitative data, the PLC controller drives the alarm to send out information warning, reminds operating personnel
It checks, while controls second catching robot 5 that the product after weighing is placed into substandard product rest area 7；If institute
It is equal with preset value to state qualitative data, then the alarm is failure to actuate, while after controlling second catching robot 5 that will weigh
Product be placed into qualified products rest area 6；
（4）The mass detector 2, detect the qualitative data of product to be measured and be uploaded to the PC ends carry out record deposit
Storage；
Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model rather than it is limited
System；Although the utility model is described in detail with reference to preferred embodiment, those of ordinary skill in the art should
Understand：It can still modify to specific embodiment of the present utility model or some technical characteristics are equally replaced
It changes；Without departing from the spirit of technical solutions of the utility model, should all cover in the claimed technical solution of the utility model
In range.
Claims (6)
1. a kind of quality detection device based on LABVIEW, including the interior PC ends for setting database, it is characterised in that：Further include branch
Platform is supportted, mass detector, PLC controller and alarm are provided in the support platform；The support platform side installation
There is the first catching robot, opposite side is equipped with the second catching robot；
The mass detector is connected with the PC ends, detects the qualitative data of product to be measured and is uploaded to the PC ends progress
Record storage；
The PC ends, the qualitative data that the mass detector is detected export compared with preset value and show judge
As a result；
The PLC controller is connected with the alarm, the alarm is driven to send out police according to the evaluation result at the PC ends
Show information；
First catching robot, is connected with the PLC controller, for product to be measured to be placed the mass detector
On weighing unit；
Second catching robot, is connected with the PLC controller, for it will be weighed according to the evaluation result at the PC ends after
Product be placed into qualified products rest area or substandard product rest area.
2. the quality detection device according to claim 1 based on LABVIEW, it is characterised in that：Further include respectively with institute
State the locking press button, peeling button and alarm reset button of PLC controller I/O port connection.
3. the quality detection device according to claim 2 based on LABVIEW, it is characterised in that：The alarm is sound
Light crossing-signal, including the indicator light and buzzer being connect with PLC controller port.
4. the quality detection device according to claim 2 based on LABVIEW, it is characterised in that：The PC ends, pass through
RS485 is connected respectively with the mass detector and PLC controller communication.
5. according to quality detection device of the claim 2-4 any one of them based on LABVIEW, it is characterised in that：The PLC
Controller uses Delta programmable PLC controller, model DVP16 ES200R.
6. according to quality detection device of the claim 2-4 any one of them based on LABVIEW, it is characterised in that：The matter
Amount detector uses JNS-3M electronic scales.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721548923.6U CN207585749U (en) | 2017-11-20 | 2017-11-20 | Quality detection device based on LABVIEW |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721548923.6U CN207585749U (en) | 2017-11-20 | 2017-11-20 | Quality detection device based on LABVIEW |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207585749U true CN207585749U (en) | 2018-07-06 |
Family
ID=62732398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721548923.6U Active CN207585749U (en) | 2017-11-20 | 2017-11-20 | Quality detection device based on LABVIEW |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207585749U (en) |
-
2017
- 2017-11-20 CN CN201721548923.6U patent/CN207585749U/en active Active
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