CN207578049U - A kind of surface grinding machine - Google Patents

A kind of surface grinding machine Download PDF

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Publication number
CN207578049U
CN207578049U CN201721101517.5U CN201721101517U CN207578049U CN 207578049 U CN207578049 U CN 207578049U CN 201721101517 U CN201721101517 U CN 201721101517U CN 207578049 U CN207578049 U CN 207578049U
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Prior art keywords
slider
workpiece
grinding wheel
positioning mechanism
rack
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CN201721101517.5U
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江澄渭
吴成军
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Suzhou Taiping Machine Tool Technology Co Ltd
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Suzhou Taiping Machine Tool Technology Co Ltd
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Abstract

本实用新型提出了一种平面磨床,包括砂轮、工作台、安装在机架上的电磁吸盘,电磁吸盘用于吸附材料为铁的工件;工作台上安装有定位机构,定位机构包括摇柄,摇柄通过轴连接有齿轮,齿轮与齿条啮合,齿条的一端连接有可伸出工作台的滑块,另一端为自由端;滑块与工件相抵,位于砂轮旋出的方向,定位机构内设有用于限制滑块位移的限位装置。有以下有益效果:工件在加工时,不在仅仅收到电磁吸盘的吸附力,同时在砂轮的旋出方向切向力得到平衡,保障了加工的安全,定位更加牢靠。

The utility model proposes a surface grinder, which includes a grinding wheel, a workbench, and an electromagnetic sucker installed on a frame. The electromagnetic sucker is used to absorb workpieces made of iron; a positioning mechanism is installed on the workbench, and the positioning mechanism includes a rocker. The rocker is connected with a gear through the shaft, and the gear meshes with the rack. One end of the rack is connected with a slider that can extend out of the worktable, and the other end is a free end; the slider is in contact with the workpiece, and is located in the direction of the grinding wheel. The positioning mechanism There is a limit device for limiting the displacement of the slider inside. The invention has the following beneficial effects: when the workpiece is processed, it no longer only receives the adsorption force of the electromagnetic chuck, and at the same time, the tangential force is balanced in the unscrewing direction of the grinding wheel, which ensures the safety of processing and more reliable positioning.

Description

一种平面磨床a surface grinder

技术领域technical field

本实用新型涉及机床加工领域,尤其涉及用于一种平面磨床。The utility model relates to the field of machine tool processing, in particular to a surface grinder.

背景技术Background technique

磨床是利用磨具对工件表面进行磨削加工的机床,大多数的磨床是使用高速旋转的砂轮进行磨削加工,少数的是使用油石、砂带等其他磨具和游离磨料进行加工,如琦磨机、超精加工机床、砂带磨床、研磨机和抛光机等,磨床能作高精度和表面粗糙度很小的磨削,也能进行高效率的磨削,如强力磨削等。A grinder is a machine tool that uses abrasive tools to grind the surface of a workpiece. Most grinders use high-speed rotating grinding wheels for grinding, and a few use other abrasive tools such as oil stones, abrasive belts, and free abrasives for processing. Grinding machine, ultra-finishing machine tool, abrasive belt grinding machine, grinding machine and polishing machine, etc., the grinding machine can be used for grinding with high precision and small surface roughness, and can also perform high-efficiency grinding, such as powerful grinding.

磨床的价格以钢铁、铸件为主,采用电磁吸盘通电后产生磁性吸住工件,相当于夹具固定住工件后,砂轮转动打磨工件;但当磁力不足,切向力过大时,工件将被砂轮打偏。The price of the grinding machine is mainly steel and castings. After the electromagnetic chuck is energized, it will generate magnetism to attract the workpiece, which is equivalent to that after the fixture fixes the workpiece, the grinding wheel rotates and grinds the workpiece; but when the magnetic force is insufficient and the tangential force is too large, the workpiece will be crushed by the grinding wheel. miss.

实用新型内容Utility model content

为解决上述技术问题,本实用新型提出了一种平面磨床,包括砂轮、工作台、安装在机架上的电磁吸盘,所述电磁吸盘用于吸附材料为铁的工件;In order to solve the above-mentioned technical problems, the utility model proposes a surface grinder, which includes a grinding wheel, a workbench, and an electromagnetic chuck installed on a frame, and the electromagnetic chuck is used for absorbing workpieces whose material is iron;

所述工作台上安装有定位机构,所述定位机构包括摇柄,所述摇柄通过轴连接有齿轮,所述齿轮与齿条啮合,所述齿条的一端连接有可伸出工作台的滑块,另一端为自由端;A positioning mechanism is installed on the worktable, the positioning mechanism includes a rocker, the rocker is connected with a gear through a shaft, the gear is engaged with the rack, and one end of the rack is connected with a handle that can extend out of the worktable Slider, the other end is a free end;

所述滑块与所述工件相抵,位于所述砂轮旋出的方向,所述定位机构内设有用于限制滑块位移的限位装置。The slider is in contact with the workpiece and is located in the direction in which the grinding wheel is unscrewed, and a limiting device for limiting the displacement of the slider is provided in the positioning mechanism.

优选的,所述滑块的材料为可产生磁性的铁。Preferably, the material of the slider is iron that can generate magnetism.

优选的,所述滑块的横截面为方形。Preferably, the cross section of the slider is square.

优选的,所述限位装置包括在滑块的底部设置限位块,以及所述齿条的自由端的下方设置挡板,所述限位块位于所述工作台下方。Preferably, the limiting device includes setting a limiting block at the bottom of the slider, and setting a baffle under the free end of the rack, and the limiting block is located under the workbench.

本实用新型提出的一种平面磨床有以下有益效果:工件在加工时,不在仅仅收到电磁吸盘的吸附力,同时在砂轮的旋出方向切向力得到平衡,保障了加工的安全,定位更加牢靠。A surface grinder proposed by the utility model has the following beneficial effects: when the workpiece is processed, it does not only receive the adsorption force of the electromagnetic chuck, but at the same time the tangential force is balanced in the rotation direction of the grinding wheel, which ensures the safety of processing and makes the positioning easier. reliable.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。In order to illustrate the technical solutions in the embodiments of the present utility model more clearly, the following will briefly introduce the drawings required for the description of the embodiments.

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;

其中,1-工作台,2-电磁吸盘,3-砂轮,4-工件,5-滑块,6-摇柄,61-把手,7-齿轮,8-齿条,9-挡板,10-限位块。Among them, 1-table, 2-electromagnetic chuck, 3-grinding wheel, 4-workpiece, 5-slider, 6-handle, 61-handle, 7-gear, 8-rack, 9-baffle, 10- limit block.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention.

如图1所示,本实用新型提出了一种平面磨床,包括砂轮3、工作台1、安装在工作台1上的电磁吸盘2,所述电磁吸盘2用于吸附材料为铁的工件4;工作台1上安装有定位机构,定位机构包括摇柄6,摇柄6上连接有把手61,方便操作摇柄6的旋转;摇柄6通过轴连接有齿轮7,齿轮7与齿条8啮合,齿条8的一端连接有可伸出工作台1的滑块5,另一端为自由端;滑块5与工件4相抵,位于砂轮3旋出的方向,定位机构内设有用于限制滑块5位移的限位装置。As shown in Figure 1, the utility model proposes a kind of surface grinding machine, comprises emery wheel 3, workbench 1, the electromagnetic chuck 2 that is installed on the workbench 1, and described electromagnetic chuck 2 is used for the workpiece 4 that adsorption material is iron; A positioning mechanism is installed on the workbench 1, and the positioning mechanism includes a rocker 6, which is connected with a handle 61 to facilitate the rotation of the rocker 6; the rocker 6 is connected with a gear 7 through a shaft, and the gear 7 meshes with the rack 8 , one end of the rack 8 is connected with a slider 5 that can extend out of the workbench 1, and the other end is a free end; the slider 5 is offset against the workpiece 4, and is located in the direction in which the grinding wheel 3 is unscrewed. 5 displacement limit device.

限位装置包括在滑块5的底部设置限位块10,以及齿条8的自由端的下方设置挡板9,限位块10位于工作台1下方,用于限制滑块5的上升的最高点,不会升离所述工作台1,挡板9用于限制滑块5降落的最低点,保证滑块5的上表面不低于工作台1。The limiting device includes setting a limiting block 10 at the bottom of the slide block 5, and setting a baffle plate 9 below the free end of the rack 8. The limiting block 10 is located below the workbench 1 and is used to limit the highest point of the rise of the sliding block 5. , will not lift away from the workbench 1, and the baffle plate 9 is used to limit the lowest point where the slide block 5 falls, so as to ensure that the upper surface of the slide block 5 is not lower than the workbench 1.

滑块5的上下移动实现工件4的定位,在保证滑块5的上表面低于工件4上表面的情况下,工件4与滑块5相抵,且滑块5的材料为可产生磁性的铁,在平面磨床的电磁吸盘2通电产生磁性时,电磁吸盘2吸附住工件4,由于工件4与滑块5相抵,滑块5也产生磁性,此时滑块5一方面吸住工件4,另一方面起到位置限定的作用。The up and down movement of the slider 5 realizes the positioning of the workpiece 4. Under the condition that the upper surface of the slider 5 is lower than the upper surface of the workpiece 4, the workpiece 4 is offset against the slider 5, and the material of the slider 5 is iron that can generate magnetism. , when the electromagnetic chuck 2 of the surface grinder is energized to generate magnetism, the electromagnetic chuck 2 absorbs the workpiece 4, and since the workpiece 4 is offset against the slider 5, the slider 5 also generates magnetism. On the one hand, it plays the role of position limitation.

砂轮3开始旋转后,工件4受到旋转方向的切向力,而因为滑块5出在切向力方向的那端,所以切向力得到平衡,工件4不会因为电磁吸力不够而切向力过大导致飞出。After the grinding wheel 3 starts to rotate, the workpiece 4 is subjected to a tangential force in the direction of rotation, and because the slider 5 is at the end of the direction of the tangential force, the tangential force is balanced, and the workpiece 4 will not be affected by the tangential force due to insufficient electromagnetic attraction. If it is too large, it will fly out.

摇柄6伸出在磨床外部,通过旋转把手61,控制齿轮7的旋转,正转或反转可使齿轮7正反方向旋转,从而带动齿条8向上或向下运动,从而控制滑块5的高度。The rocking handle 6 protrudes from the outside of the grinding machine. By rotating the handle 61, the rotation of the gear 7 is controlled. Forward rotation or reverse rotation can make the gear 7 rotate in the forward and reverse directions, thereby driving the rack 8 to move upward or downward, thereby controlling the slider 5 the height of.

运动方式:Movement method:

加工时,根据工件4的高度,旋转摇柄6,控制滑块5的最高面低于所需加工工件4的最高面,从而使砂轮3不至于打到滑块5,移动工件4使工件4的边与滑块5相抵,起到定位的作用,接通电磁吸盘2的电源,工件4将被固定住,且电磁吸盘2产生磁性,与工件4相抵的滑块5也产生磁性,滑块5也同时吸住工件4;接通砂轮3的电源,砂轮3旋转并与工件4接触打磨,由于滑块5位于砂轮3的旋出方向,砂轮3施加给工件4的切向力得到了支撑,滑块5的吸力也同时保证了工件4不会移动,起到定位和支撑的作用。During processing, according to the height of the workpiece 4, the handle 6 is rotated to control the highest surface of the slider 5 to be lower than the highest surface of the workpiece 4 to be processed, so that the grinding wheel 3 does not hit the slider 5, and the workpiece 4 is moved to make the workpiece 4 The edge of the magnetic chuck 5 is offset against the slider 5, which plays the role of positioning. When the power supply of the electromagnetic chuck 2 is turned on, the workpiece 4 will be fixed, and the electromagnetic chuck 2 will generate magnetism, and the slider 5 that offsets the workpiece 4 will also generate magnetism. 5 also sucks the workpiece 4 at the same time; when the power of the grinding wheel 3 is turned on, the grinding wheel 3 rotates and contacts the workpiece 4 for grinding. Since the slider 5 is located in the rotation direction of the grinding wheel 3, the tangential force applied by the grinding wheel 3 to the workpiece 4 is supported. , the suction force of the slider 5 also ensures that the workpiece 4 will not move at the same time, and plays the role of positioning and support.

对实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。Various modifications to the embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (4)

1.一种平面磨床,其特征在于:1. A surface grinder, characterized in that: 包括砂轮、工作台、安装在机架上的电磁吸盘,所述电磁吸盘用于吸附材料为铁的工件;It includes a grinding wheel, a workbench, and an electromagnetic chuck installed on the frame, and the electromagnetic chuck is used to absorb workpieces made of iron; 所述工作台上安装有定位机构,所述定位机构包括摇柄,所述摇柄通过轴连接有齿轮,所述齿轮与齿条啮合,所述齿条的一端连接有可伸出工作台的滑块,另一端为自由端;A positioning mechanism is installed on the worktable, the positioning mechanism includes a rocker, the rocker is connected with a gear through a shaft, the gear is engaged with the rack, and one end of the rack is connected with a handle that can extend out of the worktable Slider, the other end is a free end; 所述滑块与所述工件相抵,位于所述砂轮旋出的方向,所述定位机构内设有用于限制滑块位移的限位装置。The slider is in contact with the workpiece and is located in the direction in which the grinding wheel is unscrewed, and a limiting device for limiting the displacement of the slider is provided in the positioning mechanism. 2.根据权利要求1所述的一种平面磨床,其特征在于:所述滑块的材料为可产生磁性的铁。2. A surface grinder according to claim 1, characterized in that: the material of the slider is iron that can generate magnetism. 3.根据权利要求1所述的一种平面磨床,其特征在于:所述滑块的横截面为方形。3. A surface grinder according to claim 1, characterized in that: the cross section of the slider is square. 4.根据权利要求1所述的一种平面磨床,其特征在于:所述限位装置包括在滑块的底部设置限位块,以及所述齿条的自由端的下方设置挡板,所述限位块位于所述工作台下方。4. A surface grinder according to claim 1, characterized in that: the limiting device comprises a limiting block at the bottom of the slider, and a baffle plate is set under the free end of the rack, the limiting Bit blocks are located under the workbench.
CN201721101517.5U 2017-08-30 2017-08-30 A kind of surface grinding machine Expired - Fee Related CN207578049U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037416A (en) * 2019-12-12 2020-04-21 天津贝林思模具有限公司 Grinding machine for workpiece grinding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111037416A (en) * 2019-12-12 2020-04-21 天津贝林思模具有限公司 Grinding machine for workpiece grinding

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Granted publication date: 20180706