CN207576361U - A kind of micro passage reaction - Google Patents

A kind of micro passage reaction Download PDF

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Publication number
CN207576361U
CN207576361U CN201721474651.XU CN201721474651U CN207576361U CN 207576361 U CN207576361 U CN 207576361U CN 201721474651 U CN201721474651 U CN 201721474651U CN 207576361 U CN207576361 U CN 207576361U
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reaction
microchannel
micro passage
module
reaction chamber
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毛卫青
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Feili Chemical Engineering (Suichang) Co., Ltd.
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Ferris Chemical Engineering (shanghai) Co Ltd
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Abstract

The utility model discloses a kind of micro passage reactions, it includes housing, several microchannel reaction modules being sequentially connected in series are equipped in the housing, the tail end of the microchannel reaction module of most downstream is equipped with discharge nozzle, mixer is equipped between the two neighboring microchannel reaction module, the housing is equipped with first charging plunger pump and second charging plunger pump of the connection positioned at most upstream microchannel reaction module, the probe tube for the reaction chamber for connecting the microchannel reaction module is equipped on each microchannel reaction module, the every probe tube is all connected with a sample cock, the sample cock is installed on the housing.The micro passage reaction passes through unique structure design, achieve many excellent technique effects, available for high efficient heat exchanging, efficiently mix, strong exothermal reaction process, high added value fine chemicals, extremely toxic substance, ultra-fine/nano particle and high explosive production process, there is good application potential and industrial production value.

Description

A kind of micro passage reaction
Technical field
The utility model is related to a kind of reactors, relate more particularly to a kind of microchannel reaction zone, belong to chemical plant installations with Equipment technical field.
Background technology
In chemical plant installations and equipment technical field, microreactor is generally also referred to as micro-structured reactor, microchannel Reactor, microminiature modul reactor or microfluidic device are that sample (or reactant) can be constrained wherein and carried out by one kind The device of technical process.
In some cases, the technical process includes the various states such as chemical reaction, analysis of reaction process.By micro- In channel reactor, a variety of reactants or sample can be chemically reacted or a variety of concrete operations such as heat exchange.Typically, it is micro- The internal constraint space (or reaction compartment) of channel reactor is very small, may be, for example, millimeter rank even micron level, this It has important practical significance to micro-reaction.
In addition, micro passage reaction is usually flow reactor rather than batch reactor, the minisize reaction of microchannel is used Device can provide it is many better than common scale reaction device the advantages of, such as greatly improve energy efficiency, reaction speed, reaction yield, Safety, reliability, scalability etc..
Also just because of micro passage reaction it is such the advantages of, people have carried out its structure a large amount of further investigation, and Many achievements in research are achieved, such as:
CN101433815A discloses a kind of membrane dispersion type micro-channel reactor, and set is formed by an outer tube and an inner tube Pipe, forms annular microchannel between inner and outer pipe, and outer tube is equipped with fluid inlet and outlet, in inner tube one end be equipped with fluid into Mouthful, the other end is along tube wall circumferentially for microporous microporous barrier is distributed with.Compared with common micro passage reaction, the reactor The sectional area increase of channel, treating capacity increase.Enhance the mixing between fluid and mass transfer.While high throughput is reached, Also ensure stronger microcosmic mixing.Quick microcosmic mixing is particularly realized in nano particle is synthesized, has synthesized average grain Diameter is 37 nanometers of barium sulfate particle, this reactor is easy to operate, and operating cost is low, and treating capacity is big, is being related to Fast Process Industrial production in have very big application prospect.
CN101580227A discloses a kind of self-heating type alcohol reforming hydrogen production microchannel plate with micro-boss array structure should Device, with micro-boss array structure on three ply board shape reaction carriers, levels are single side micro-boss array, and middle level is double Face micro-boss array, micro-boss are arranged using parallel array.Three layers are built up entrance reaction channel in 90 °, channel both ends Jointing is respectively arranged with, detachable connector is housed at gas access, exit is equipped with fixed joint.Upper channel is Catalytically reforming hydrogen producing channel, lower channel are burning gallery.Two layers of channel design is using opening conducive to catalyst coat deposition Formula structure type.The fuel gas such as hydrogen burn in burning gallery generates amount of heat, is passed to by reactor middle layer For catalytically reforming hydrogen producing channel to meet the needs of vapor reforming hydrogen production reaction, reactor energy self-heating runs hydrogen manufacturing.The reaction Device increases the ratio volume of reactor, improves the yield of alcohol reforming hydrogen production reaction.
CN101920183A discloses a kind of micro passage reaction;It is combined by modules A and module B make-ups;Modules A is by fluid A intake channels, the parallel assignment channels of fluid A, mixing fluid channel, mixture export parallel assignment channel, two mixtures go out Mouth channel is formed;Module B is made of fluid B intake channels, fluid B assignment channels and fluid B surge chambers;Wherein fluid A imports Channel assignment channel parallel with fluid A connects, and the parallel assignment channels of fluid A are connected with mixing fluid channel, mixing fluid channel Parallel assignment channel is exported with mixture to connect, mixture exports parallel assignment channel and two mixture exit passageway connections; Fluid B intake channels are connected with fluid B assignment channels, and fluid B assignment channels are connected with fluid B surge chambers, fluid B surge chambers and Mixing fluid channel connects;It can be applied between two fluids mix numerous related fields of mass transfer, simple in structure, easy to operate, tool There is the characteristics of engineering operation entirety good mixing effect.
CN103301796A discloses a kind of micro passage reaction, and including reative cell, ascending pipe and efferent duct, reative cell is set The input mixing chamber being connected respectively with ascending pipe, efferent duct, output mixing chamber are equipped with, reative cell includes substrate and cover board, base Plate is provided with connection input mixing chamber and exports mixing chamber, upper end opening reaction channel, gathers and is arranged in reaction channel Microfilament or microballoon, reaction channel and cover board, which coordinate, compresses microfilament or microballoon, between microfilament, microfilament and reaction channel, microfilament with It formed between microchannel or microballoon between cover board, form microchannel between microballoon and reaction channel, microballoon and cover board.It is described anti- Device is answered to complete reaction using the mass-and heat-transfer ability of microchannel high-efficiency, simple in structure, manufacturing cost is low, especially, using microballoon When being arranged in reaction channel, turbulent flow is formed in the microchannel that each reactant is formed in microballoon, mixed effect is more preferably.
CN103418321A discloses a kind of uniformly distributed laminated type micro passage reaction of channel velocity.Including import cover board, Micro channel array is machined on first reaction plate, the second reaction plate and Outlet cover plate, the first reaction plate and the second reaction plate, alternately It is stacked between import cover board and Outlet cover plate staggered relatively.Reacting fluid enters micro channel array by an inlet flow, from Two outlet outflows, improve velocity flow profile uniformity of the reacting fluid in micro channel array, so as to effectively improve microchannel The reaction efficiency of reactor.Meanwhile the flow dividing structure of two outlets of an import can effectively reduce fluid and flow through microchannel plate Answer the pressure loss of device.By the first reaction plate of multilayer and the second reaction board stacking, reaction scale can be expanded, improve reaction effect Rate.Compared with the micro passage reaction of existing single inlet single-outlet, the reactor improves reaction uniformity, has reaction effect The characteristics of rate is high low with fluid pressure loss.
CN104258796A discloses a kind of novel high flux multi-layer helical around pipe micro passage reaction, main to include reaction Object imports and exports section, import and export end socket, flange, inlet-outlet tube plate, stainless steel capillary, fixed filler strip, cylinder, around cylinder, constant temperature Medium inlet and outlet section, baffle, left and right bearing, central support tube, support element.Central support tube both ends connect inlet-outlet tube plate, around Cylinder on the same axis and passes through support element and is welded to connect with central support tube;Stainless steel capillary along around cylinder twist Multi-lay winding arranges, the adjacent winding layer hand of spiral on the contrary, formed it is multiple using around cylinder as the center of circle, the bundle of reaction tubes of different circle diameter, Stainless steel capillary both ends are connected on inlet-outlet tube plate;Import and export end socket is connected respectively with inlet-outlet tube plate by flange It connects.The reactor have it is high-throughput, move thermal energy power is high, synthetic ratio is high, safe and efficient, processing cost is low, can be continuously produced, Easily parallel the advantages that amplifying.
CN105107443A discloses a kind of efficient mixed heat transfer micro passage reaction, including dispersion mixing component, several A reaction solution runner matrix and heat transferring medium runner matrix, reaction solution runner matrix and heat transferring medium runner matrix are arranged at intervals; Dispersion mixing component, which is provided with, makes two or more reaction solution dispersion mixing channel, and reaction solution runner matrix is provided with reaction Liquid stream road and heat transferring medium via hole, heat transferring medium runner matrix are provided with reaction solution via hole, heat transferring medium runner and with changing Ostium, the tap hole of heat medium flow channel conducting;The reaction solution runner of two adjacent reaction solution runner matrixs is cascaded structure; The heat transferring medium runner of two adjacent heat transferring medium runner matrixs is parallel-connection structure, and the efficient mixed heat transfer microchannel plate should Device fully solves heat transfer problem;Mass transfer, heat transfer are enhanced, by reducing the input of heat, cold, the use of solvent is reduced, carries Reaction yield is risen, it is energy-saving, environmentally protective.
CN105921086A discloses a kind of demountable panel chip micro passage reaction, it includes cover board, partition board and gasket, Cover board is internal notches structure, and partition board is placed in the conduit of cover board, and gasket is placed between two cover plates;Cover board and partition board it Between formed chemical reaction needed for microchannel;The microchannel needed for chemical reaction is formed by gasket between partition board and partition board;Instead Required catalyst is answered directly to be carried on partition board.When catalyst inactivation needs replacing, need to will only load have the partition board of catalyst from It is taken out in the conduit of reactor, so as to fulfill quickly and easily more catalyst changeout;Meanwhile the structure type is easily manufactured, is easy to Superposition amplification, has preferable future in engineering applications.
CN206408185U discloses a kind of micro passage reaction suitable for biomass gas tar oil cracking, wherein, packet Include reaction unit, fuel gas inlet and smoke inlet, gas outlet and exhanst gas outlet and combustion gas gas distributor and flue gas point Cloth device.Reaction unit includes sealing with fuel gas inlet, gas outlet, smoke inlet and reative cell, fuel gas inlet and first respectively Steel plate, blast tube, smoke inlet and the second sealing steel plate and exhaust gases passes.After exhaust gases passes are passed through high-temperature medium, second is close Envelope steel plate conducts heat to the catalyst coat on the blast tube inner wall of the first sealing steel plate formation;Combustion gas enters described After reaction unit, the tar in combustion gas is cracked into the permanent gas of small molecule with vapor under the action of catalyst coat.Its It is greatly improved with reactivity, anti-poisoning capability, carbon accumulation resisting ability, service life, gas purification modularization and catalyst It is easy to regenerate, and saves the energy and reduce the effect of cost.
CN107051346A discloses a kind of micro passage reaction, and the reactor is by substrate, cover board, channel module, input Pipe and efferent duct composition.The substrate of reactor is provided with input mixing chamber and output mixing chamber, input mixing chamber, output mixing chamber It is connect respectively with channel module, input mixing chamber has input pipe connection, there is circular seal groove.Reactor cover board has input to mix Room and output mixing chamber, input mixing chamber have input pipe connection, and output mixing chamber has efferent duct connection.Channel module is that upper end is opened Mouthful reaction channel, have seal groove in channel module, there is the channel of texture structure in reaction channel.When channel module and substrate and Cover board combined fastening under sealing element cooperation just forms micro passage reaction.The mixing mass transfer biography between can be used for two fluids The micro passage reaction of thermal response, simple in structure, easy to operate, management use cost is low, and hybrid reaction effect is good, can basis Using suitable reaction channel is replaced, cleaning easy to disassemble is maintained.
CN107261998A discloses a kind of micro passage reaction, including microchannel;The microchannel is by least one list Member composition;The unit is made of arcuate structure with the straight channel for connecting the arcuate structure;The arcuate structure is by straightway And the segmental arc composition at the straightway both ends is connected respectively;Be respectively equipped in the middle part of the straightway and segmental arc with it is described The inlet and outlet of straight channel connection;Arc reflection plate, the import face of the straight channel are additionally provided in the arcuate structure At the center of the arc reflection plate, between there is fillet, the fillet and straightway to have for the both ends of the arc reflection plate Gap.Microchannel in the utility model is combined the form of one unit of composition, this structure using arcuate structure and straight channel So that material is uniformly mixed, the reaction efficiency greatly improved.
As described above, disclosing a variety of micro passage reactions in the prior art, these micro passage reactions have many spies The advantages of fixed or general, so as to have a good application prospect in multiple concrete applications.But on the other hand, although can To obtain these advantages, but some reaction conditions can bring challenges to microreactor.Such as gas/liquid flow can be in reactor It causes reaction efficiency low, can not learn the state in reaction process, generate cavitation erosion, influence service life of reactor etc. and ask Topic, this is also some technical problems for perplexing those skilled in the art always.
Therefore, based on drawbacks described above, in technical field of chemical, for novel micro passage reaction there are still research and Improved demand, this is also a research hotspot and emphasis in current field of chemical equipment, and even more the utility model has been able to Into starting point and power where.
Utility model content
In order to seek and research and develop novel micro passage reaction, the present inventor fills by a large amount of further investigation having paid After the creative work divided, so as to complete the utility model.
Specifically, technical problem to be solved in the utility model is:A kind of micro passage reaction is provided, it is described micro- logical Road reactor is by being provided with multidraw test position, so as to monitor the state of reactant in reactor in real time, and It improves reaction efficiency and also has the advantages that other multiple.
More specifically, the technical solution of the utility model is to provide a kind of micro passage reaction, and the microchannel plate should Device includes housing, several microchannel reaction modules being sequentially connected in series, the microchannel plate of most downstream are equipped in the housing The tail end of module is answered to be equipped with discharge nozzle, is equipped with mixer between the two neighboring microchannel reaction module, on the housing It is each described micro- logical equipped with connection positioned at the first charging plunger pump and the second charging plunger pump of most upstream microchannel reaction module The probe tube for the reaction chamber for connecting the microchannel reaction module is equipped on road reaction module, the every probe tube is all connected with One sample cock, the sample cock are installed on the housing.
Wherein, the number of the microchannel reaction module is at least 2, illustratively may be, for example, 2-10, and into one Step may be, for example, 2,3,4,5,6,7,8,9 or 10, certainly it is also an option that more than 10, specifically Number, those skilled in the art can suitably be selected according to actual conditions, this is that should have after it reads the utility model Standby technical capability, is no longer described in detail herein.
Structure design by doing so, the first charging plunger pump and the second charging plunger pump can add difference Material, such as gas/liquid material or liquid liquid material, different materials can pass through by two individual above-mentioned plunger pumps respectively Different channels are added, so that reactant can fully react in the reaction chamber;
Structure design by doing so, especially by the sample cock is set on the housing, so as to make Used time connects the sample cock using sampler in the position for needing to sample, then opens the sample cock, taken with described Sample device extracts the reactant in the microchannel reaction module, is detected, to grasp the reaction between material in this state Effect and/or reaction process, this has very big side to engineers and technicians' adjusting process parameter, understanding extent of reaction etc. It helps.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the sample cock is cut-off Valve.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the microchannel reaction module Including the left pressing plate, intermediate plate and right pressing plate welded together, left reaction chamber is formed between the left pressing plate and intermediate plate, it is described Right reaction chamber is formed between right pressing plate and intermediate plate, the left reaction chamber is connected with right reaction chamber by pipeline.
Wherein, the pipeline is arranged on the end of the microchannel reaction module.
Structure design by doing so, reactant enter from one end of the left reaction chamber, anti-in the left reaction chamber Should after entered in the right reaction chamber by the pipeline, in the right reaction chamber react after by the another of the right reaction chamber One end discharge can cause reactant to occur fully to react in the microchannel reaction module, so as to improve in this way Reaction effect.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the left reaction chamber and the right side are anti- It answers and several Eight Diagrams lines protrusion is equipped on the inner wall of chamber.
Wherein, Eight Diagrams line is very well known a kind of line shape, is shaped like the lines of Eight-Diagram, cross sectional shape with etc. Waist ladder approximation is a three-dimensional structure, it is seen that in a large amount of existing technical literature, be not described in detail herein.
Wherein, the number of Eight Diagrams line protrusion can carry out suitably selecting and determining, such as can root according to actual conditions The Multiple factors such as the effect obtained according to the size of the left reaction chamber and the inner wall of right reaction chamber, needs carry out suitable true Fixed, those skilled in the art can suitably be determined and be selected after the technical solution of the utility model is read, herein no longer It is described in detail.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, two neighboring Eight Diagrams line One or more lozenge protrusions are equipped between protrusion.
Wherein, the cross sectional shape of the lozenge protrusion is diamond shape and a three-dimensional structure, is no longer carried out herein detailed Description.Its number is usually 1-4, may be, for example, 1,2,3 or 4, and it is suitable to be carried out according to specific response situation Determine.
It, can by the setting of Eight Diagrams line protrusion and lozenge protrusion in the micro passage reaction of the utility model To obtain good technique effect:Eight Diagrams line protrusion forms " isolated island " in material flowing through channel, to stop that material is suitable Profit is by (increase circuitous length and improve the degree of being stirred etc.), and the lozenge protrusion is then convex in Eight Diagrams line Water conservancy diversion channel is formd between rising so that material is by the marginal flow along lozenge protrusion after Eight Diagrams line convex barrier Enter subsequent region, considerably increase the response area of the left reaction chamber and the right reaction chamber in this way so that reactant is in institute It states and hot transmission has fully been carried out in left reaction chamber and the right reaction chamber, has been stirred and fully reacts, so as to substantially increase Reaction efficiency also improves reaction effect.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the first charging plunger pump The microchannel reaction module is connected by an economizer bank with the described second charging plunger pump.
Wherein, as a kind of optimal technical scheme, the economizer bank is detour pipeline, and the external of the economizer bank uses electricity Heating or steam-heated mode carry out heat exchange.
Structure setting by doing so so that first material and second material are respectively enteing the microchannel reaction module Before first pass around heat exchange, draw partial heat and preheated, improve reactant in the microchannel reaction module Reaction effect.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the mixer includes being located at Mixing tube between two neighboring microchannel reaction module, the mixing pipe internal surface Carburization Treatment.
Wherein, by carrying out Carburization Treatment to the mixing tube, the impact resistance of the mixing tube is not only increased, also The surface anti-cavitation ability of the mixing tube is improved, considerably increases the performance of the microchannel reaction module, is extended Its service life.
Carburization Treatment is a kind of very well known technological means, is no longer described in detail herein.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, limit is equipped in the mixing tube Determine the valve of one-directional fluid flow in mixing tube.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the valve includes fixed pacify Loaded on the pipe sleeve in the mixing tube, the pipe sleeve has a closure face being obliquely installed, be hingedly equipped on the pipe sleeve with The plugging plate that the closure face shape is adapted.
Structure design by doing so, in fair current, the plugging plate is opened under the pressure of fluid so that fluid passes through institute State pipe sleeve;And in adverse current, fluid oppresses the plugging plate on the closure face, preventing fluid by the pipe sleeve, this Kind of the maximum amount of actual internal area for improving the mixing tube of structure, with ensure reactant by efficiency, and reduce Impact of the reactant to the valve.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the pipe sleeve passes through hot charging work Skill is fixedly installed in the mixing tube.
Wherein, hot-mounting process is a kind of very well known technological means, is no longer described in detail herein.
Wherein, when mounted, using interference fit, the pipe between the internal diameter of the outer diameter of described sleeve pipe and the mixing tube Set is fixedly installed in by hot-mounting process in the mixing tube, can either so ensure the fastness of installation, is in turn ensured described Sealing performance between casing and the mixing tube.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the left reaction chamber and the right side are anti- It answers and several cavitation-preventive pits is equipped on the inner wall of chamber, the cavitation-preventive pit distribution is convex in Eight Diagrams line protrusion and lozenge The surface risen.
Structure design by doing so, when fluid is by the inner wall of the left reaction chamber and the right reaction chamber, the stream Body has just taken away the liquid in the cavitation-preventive pit, and the cavitation-preventive pit is filled again by new fluid so that described anti- The groove position that cavitates generates eddy flow, and the bubble avoided in fluid rushes the left reaction chamber and the right reaction cavity wall It hits, so as to reduce destruction of the cavitation erosion to the left reaction chamber and the right reactor wall, extends the microchannel plate Ying Mo The service life of block.
Wherein, those skilled in the art can be after the technical solution of the utility model be read, and is selected and determined and is described anti- The quantity of cavitation erosion pit, this is the routine techniques ability that it should have, and is no longer described in detail herein.
In the micro passage reaction of the utility model, as a kind of optimal technical scheme, the left reaction chamber and described The inner surface Carburization Treatment of right reaction chamber.
By carrying out case-carbonizing processing, the shock resistance energy of the left reaction chamber and the right reaction chamber is not only increased Power also improves the surface anti-cavitation ability of the left reaction chamber and the right reaction cavity wall, considerably increases described micro- logical The performance of road reaction module extends its service life.
Carburization Treatment is a kind of very well known technological means, is no longer described in detail herein.
As described above, the utility model provides a kind of novel micro passage reaction, the micro passage reaction passes through Unique structure design, so as to achieve many excellent technique effects (further comprising the above-mentioned many excellent effects referred to), Such as:
1st, due to being provided with probe tube, sampler is connected into sample cock in the position for needing to sample, then opens sampling Valve extracts the reactant in the reaction module of microchannel with sampler, is detected, between grasp in this state material Reaction effect, this has very big help to engineers and technicians' adjusting process parameter, understanding reaction process etc..
2nd, due to be provided with Eight Diagrams line protrusion and lozenge protrusion so that material be blocked after along the side of lozenge protrusion Edge flows into subsequent region, considerably increases the response area of left reaction chamber and right reaction chamber in this way so that reactant is in left reaction Heat transmission and fully reaction are fully carried out in chamber and right reaction chamber, reaction efficiency is substantially increased, also improves reaction effect.
3rd, due to being provided with valve, during fair current, plugging plate is opened under the pressure of fluid so that fluid passes through pipe sleeve, adverse current When, fluid oppresses plugging plate on closure face, prevents fluid by pipe sleeve, and this structure is the maximum amount of to improve mixing tube Actual internal area, with ensure reactant by efficiency, and reduce impact of the reactant to valve.
As described above, the utility model provides a kind of novel micro passage reaction, the micro passage reaction passes through Unique structure design so as to achieve many excellent technique effects, available for high efficient heat exchanging, efficiently mixes, is strongly exothermic anti- Answer process, high added value fine chemicals, extremely toxic substance, ultra-fine/nano particle and high explosive production process, have good Good application potential and industrial production value.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the micro passage reaction of the utility model embodiment;
Fig. 2 is the attachment structure schematic diagram of the microchannel reaction module in the utility model embodiment;
Fig. 3 is the quick-fried according to structure diagram of the microchannel reaction module in the utility model embodiment;
Fig. 4 is the side structure schematic diagram of the reaction chamber of the microchannel reaction module in the utility model embodiment;
Fig. 5 is the structure diagram of the mixing tube in the utility model embodiment;
Fig. 6 is the structure diagram of the reaction cavity wall in the utility model embodiment;
Wherein, in Fig. 1 to Fig. 6, each number designation is respectively referred to for following concrete meaning, element and/or component.
In figure:1st, housing, the 2, first charging plunger pump, the 3, second charging plunger pump, 4, sample cock, 5, microchannel plate should Module, 501, left pressing plate, 502, intermediate plate, 503, right pressing plate, 504, left reaction chamber, 505, right reaction chamber, 506, Eight Diagrams line it is convex It rises, 507, lozenge protrusion, 508, pipeline, 509, cavitation-preventive pit, 6, mixer, 601, mixing tube, 602, pipe sleeve, 603, envelope Closure plate, 7, probe tube, 8, discharge nozzle, 9, economizer bank.
Specific embodiment
Below in conjunction with the accompanying drawings, the utility model is described in detail by specific embodiment, but these particularizations The purposes and purpose of embodiment are only used for enumerating the utility model, and not the real protection scope of the utility model is formed and is appointed Any restriction of what form, it is more non-that the scope of protection of the utility model is confined to this.
If Fig. 1 and Fig. 2 are jointly shown, the utility model discloses a kind of micro passage reaction, the micro passage reaction Several microchannel reaction modules 5 being sequentially connected in series, the microchannel reaction module 5 of most downstream are equipped with including housing 1, in housing 1 Tail end be equipped with discharge nozzle 8, mixer 6 is equipped between two neighboring microchannel reaction module 5, housing 1 is equipped with connection position Plunger pump 3, each microchannel reaction module 5 are fed in the first charging plunger pump 2 and second of most upstream microchannel reaction module 5 On be equipped with connection microchannel reaction module 5 reaction chamber probe tube 7, every probe tube 7 is all connected with a sample cock 4, takes Sample valve 4 is installed on housing 1.
Wherein, the number of microchannel reaction module 5 is at least 2, illustratively may be, for example, 2-10, further example Such as can be 2,3,4,5,6,7,8,9 or 10, certainly it is also an option that more than 10, specific Number, those skilled in the art can suitably be selected according to actual conditions, this is that should have after it reads the utility model Technical capability, be no longer described in detail herein.
Structure design by doing so, the first charging plunger pump 2 and second, which feeds plunger pump 3, can add different objects Material, such as gas/liquid material or liquid liquid material, different materials can pass through difference by two individual above-mentioned plunger pumps respectively Channel be added so that reactant can fully react in reaction chamber;
Structure design by doing so, especially by sample cock 4 is set on housing 1, so as to when in use, in The position sampled is needed to connect sample cock 4 using sampler, then opens sample cock 4, microchannel plate is extracted with sampler The reactant in module 5 is answered, is detected, to grasp reaction effect and/or reaction process between material in this state, this To engineers and technicians' adjusting process parameter, extent of reaction etc. is understood with very big help.
As a kind of optimal technical scheme, sample cock 4 can be shut-off valve.
As shown in figure 3, microchannel reaction module 5 includes the left pressing plate 501, intermediate plate 502 and the right pressing plate that weld together 503, left reaction chamber 504 is formed between left pressing plate 501 and intermediate plate 502, is formed between right pressing plate 503 and intermediate plate 502 right anti- Chamber 505 is answered, left reaction chamber 504 is connected with right reaction chamber 505 by pipeline 508.
Wherein, which may be provided at the end of microchannel reaction module 5.
Structure design by doing so, reactant enter from one end of left reaction chamber 504, are reacted in left reaction chamber 504 Right reaction chamber 505 is entered by pipeline 508 afterwards, by another end of right reaction chamber 505 after reaction in right reaction chamber 505 Discharge, can cause reactant fully to be reacted in microchannel reaction module 5, so as to improve reaction effect in this way.
As a kind of perferred technical scheme, as shown in figure 4, being all provided on the inner wall of left reaction chamber 504 and right reaction chamber 505 There are several Eight Diagrams line protrusions 506.
Wherein, Eight Diagrams line protrusion 506 is very well known a kind of line shape, is shaped like the lines of Eight-Diagram, section Shape is approximate with isosceles trapezoid, is a three-dimensional structure, it is seen that in a large amount of existing technical literature, no longer retouch in detail herein It states.
Wherein, the number of Eight Diagrams line protrusion 506 can carry out suitably selecting and determining, such as can basis according to actual conditions The Multiple factors such as the effect that size, the needs of the inner wall of left reaction chamber 504 and right reaction chamber 505 obtain carry out suitable true Fixed, those skilled in the art can suitably be determined and be selected after the technical solution of the utility model is read, herein no longer It is described in detail.
As a kind of optimal technical scheme, lozenge protrusion 507 is equipped between two neighboring Eight Diagrams line protrusion 506.
Wherein, the cross sectional shape of lozenge protrusion 507 is diamond shape and a three-dimensional structure, is no longer carried out herein detailed Description.Its number is usually 1-4, may be, for example, 1,2,3 or 4, and it is suitable to be carried out according to specific response situation Determine.
Wherein, the cross sectional shape of lozenge protrusion 507 is diamond shape and a three-dimensional structure, is no longer carried out herein detailed Description.Its number is usually 1-4, may be, for example, 1,2,3 or 4, and it is suitable to be carried out according to specific response situation Determine.
In the micro passage reaction of the utility model, by Eight Diagrams line protrusion 506 and lozenge protrusion 507 setting, Good technique effect can be obtained:Eight Diagrams line protrusion 506 forms " isolated island " in material flowing through channel, to stop that material is suitable Profit is by (increase circuitous length and improve the degree of being stirred etc.), and lozenge protrusion 507 is then in Eight Diagrams line protrusion 506 Between form water conservancy diversion channel so that material by Eight Diagrams line protrusion 506 blocking after along the edge of lozenge protrusion 507 inflow under One region considerably increases the response area of left reaction chamber 504 and right reaction chamber 505 so that reactant is in left reaction chamber in this way 504 and right reaction chamber 505 in fully carried out hot transmission, be stirred and fully react, so as to substantially increase reaction efficiency, Also improve reaction effect.
As a kind of optimal technical scheme, the first charging plunger pump 2 and second feeds plunger pump 3 and passes through an economizer bank 9 Connect microchannel reaction module 5.
Wherein, as a kind of optimal technical scheme, economizer bank 9 is detour pipeline, the outside of economizer bank 9 using electrical heating or The steam-heated mode of person carries out heat exchange.
Structure setting by doing so so that first material and second material before microchannel reaction module 5 is entered first By heat exchange, draw partial heat and preheated, improve the reaction effect in microchannel reaction module 5 of reactant.
As a kind of optimal technical scheme, mixer 6 includes the mixing between two neighboring microchannel reaction module 5 Pipe 601,601 inner surface Carburization Treatment of mixing tube.
Wherein, by carrying out Carburization Treatment to mixing tube 601, the impact resistance of mixing tube 601 is not only increased, is also carried The high surface anti-cavitation ability of mixing tube 601, considerably increases the performance of microchannel reaction module 5, extending it makes Use the service life.
As a kind of optimal technical scheme, as shown in figure 5, it is unidirectional that fluid in restriction mixing tube 601 is equipped in mixing tube 601 The valve of flowing.
As a kind of optimal technical scheme, valve includes the pipe sleeve 602 being fixedly installed in mixing tube 601, and pipe sleeve 602 has There is a closure face being obliquely installed, the plugging plate 603 being adapted with blocking face shape is hingedly installed on pipe sleeve 602.
Structure design by doing so, in fair current, plugging plate 603 is opened under the pressure of fluid so that fluid passes through pipe Set 602;And in adverse current, fluid oppresses plugging plate 603 on closure face, and fluid is prevented to pass through pipe sleeve 602.This structure is most The a large amount of actual internal area for improving mixing tube 601, with ensure reactant by efficiency, and reduce reactant to valve The impact of film.
As a kind of optimal technical scheme, pipe sleeve 602 is fixedly installed in by hot-mounting process in mixing tube 601.
Wherein, hot-mounting process is a kind of very well known technological means, is no longer described in detail herein.
Wherein, when mounted, using interference fit, pipe sleeve 602 between the internal diameter of the outer diameter of casing 602 and mixing tube 601 It is fixedly installed in mixing tube 601 by hot-mounting process, can either so ensure the fastness of installation, in turn ensure casing 602 With the sealing performance between mixing tube 601.
As a kind of optimal technical scheme, as shown in fig. 6, being equipped on the inner wall of left reaction chamber 504 and right reaction chamber 505 Several cavitation-preventive pits 509, cavitation-preventive pit 509 are distributed in the surface of Eight Diagrams line protrusion 506 and lozenge protrusion 507.
Structure design by doing so, when fluid is by the inner wall of left reaction chamber 504 and right reaction chamber 505, the fluid Just the liquid in cavitation-preventive pit 509 has been taken away, cavitation-preventive pit 509 is filled again by new fluid so that cavitation-preventive pit 509 positions generate eddy flow, impact of the bubble to 505 inner wall of left reaction chamber 504 and right reaction chamber in fluid are avoided, so as to subtract Lack destruction of the cavitation erosion to 505 inner wall of left reaction chamber 504 and right reaction chamber, extend the service life of microchannel reaction module 5.
Wherein, those skilled in the art can after the technical solution of the utility model is read, and select and determining cavitation-preventive The quantity of pit 509, this is the routine techniques ability that it should have, and is no longer described in detail herein.
As a kind of optimal technical scheme, the inner surface Carburization Treatment of left reaction chamber 504 and right reaction chamber 505.
By carrying out case-carbonizing processing, the impact resistance of left reaction chamber 504 and right reaction chamber 505 is not only increased, The surface anti-cavitation ability of 505 inner wall of left reaction chamber 504 and right reaction chamber is also improved, considerably increases microchannel reaction module 5 performance extends its service life.
As described above, the micro passage reaction of the utility model can not only learn reaction process in time by probe tube 7 In state, and improve reaction efficiency of the gas/liquid flow in reactor;Importantly, it can also further effectively prevent Damage of the cavitation erosion to microchannel reaction module 5, substantially prolongs the service life of micro passage reaction, this has in this field Extremely important meaning available for high efficient heat exchanging, efficiently mixes, strong exothermal reaction process, high added value fine chemicals, severe toxicity The production process of substance, ultra-fine/nano particle and high explosive has good application potential and industrial production value.
Although for the purpose illustrated and described, and describe the above embodiment of the utility model and the shown knot of attached drawing Structure and processing procedure.But it is to describe in detail that these, which are not, can not the scope of the utility model be confined to this.To this field For technical staff, numerous modifications and variations can be made to the above embodiment of the utility model, and these all modifications And/or variation is included within the claim limited range such as the utility model, without departing from such as claim institute The scope of the utility model and spirit of restriction.

Claims (10)

1. a kind of micro passage reaction, it is characterised in that:The micro passage reaction includes housing, is equipped with successively in the housing Several microchannel reaction modules of series connection, the tail end of the microchannel reaction module of most downstream are equipped with discharge nozzle, and adjacent two Mixer is equipped between a microchannel reaction module, the housing is equipped with connection and is located at most upstream microchannel plate Ying Mo First charging plunger pump of block and the second charging plunger pump, it is described micro- logical to be each equipped with connection on the microchannel reaction module The probe tube of the reaction chamber of road reaction module, the every probe tube are all connected with a sample cock, and the sample cock is installed on On the housing.
2. micro passage reaction as described in claim 1, it is characterised in that:The number of the microchannel reaction module is 2-10 It is a.
3. micro passage reaction as described in claim 1, it is characterised in that:The sample cock is shut-off valve.
4. such as claim 1-3 any one of them micro passage reactions, it is characterised in that:The microchannel reaction module includes Left pressing plate, intermediate plate and the right pressing plate welded together forms left reaction chamber, the right pressure between the left pressing plate and intermediate plate Right reaction chamber is formed between plate and intermediate plate, the left reaction chamber is connected with right reaction chamber by pipeline.
5. micro passage reaction as claimed in claim 4, it is characterised in that:On the inner wall of the left reaction chamber and right reaction chamber It is equipped with several Eight Diagrams lines protrusion.
6. micro passage reaction as claimed in claim 5, it is characterised in that:It is equipped between two neighboring Eight Diagrams line protrusion One or more lozenge protrusions.
7. micro passage reaction as described in claim 1, it is characterised in that:It is described first charging plunger pump and described second into Expect that plunger pump connects the microchannel reaction module by an economizer bank.
8. micro passage reaction as claimed in claim 7, it is characterised in that:The economizer bank is detour pipeline.
9. micro passage reaction as described in claim 1, it is characterised in that:The mixer includes being located at two neighboring micro- logical Mixing tube between road reaction module, the mixing pipe internal surface Carburization Treatment, interior be equipped with of the mixing tube are limited in mixing tube The valve of one-directional fluid flow.
10. micro passage reaction as claimed in claim 9, it is characterised in that:The valve includes being fixedly installed in described mixed The pipe sleeve in pipe is closed, the pipe sleeve has a closure face being obliquely installed, is hingedly equipped with and the closure face on the pipe sleeve The plugging plate that shape is adapted.
CN201721474651.XU 2017-11-07 2017-11-07 A kind of micro passage reaction Active CN207576361U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107626271A (en) * 2017-11-07 2018-01-26 菲立化学工程(上海)有限公司 A kind of micro passage reaction
CN108854892A (en) * 2018-08-23 2018-11-23 浙江工业大学上虞研究院有限公司 A kind of novel microreactor
CN109502546A (en) * 2018-10-29 2019-03-22 山西潞安煤基合成油有限公司 Methane and carbon dioxide dry reforming reactor
CN112495300A (en) * 2020-11-10 2021-03-16 清华大学 Micro-nozzle array film and micro-droplet generating device
CN114797702A (en) * 2021-01-18 2022-07-29 万华化学集团股份有限公司 Continuous microchannel reactor for olefin epoxidation reaction and olefin epoxidation reaction method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107626271A (en) * 2017-11-07 2018-01-26 菲立化学工程(上海)有限公司 A kind of micro passage reaction
CN108854892A (en) * 2018-08-23 2018-11-23 浙江工业大学上虞研究院有限公司 A kind of novel microreactor
CN109502546A (en) * 2018-10-29 2019-03-22 山西潞安煤基合成油有限公司 Methane and carbon dioxide dry reforming reactor
CN112495300A (en) * 2020-11-10 2021-03-16 清华大学 Micro-nozzle array film and micro-droplet generating device
CN112495300B (en) * 2020-11-10 2022-02-01 清华大学 Micro-nozzle array film and micro-droplet generating device
CN114797702A (en) * 2021-01-18 2022-07-29 万华化学集团股份有限公司 Continuous microchannel reactor for olefin epoxidation reaction and olefin epoxidation reaction method
CN114797702B (en) * 2021-01-18 2024-05-03 万华化学集团股份有限公司 Continuous micro-channel reactor for olefin epoxidation reaction and olefin epoxidation reaction method

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Patentee after: Feili Chemical Engineering (Suichang) Co., Ltd.

Address before: Room 501-1, 29 Building 201, Minyi Road, Songjiang District, Shanghai, 201612

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