CN207570512U - A kind of CIP cleans validator - Google Patents
A kind of CIP cleans validator Download PDFInfo
- Publication number
- CN207570512U CN207570512U CN201721819164.2U CN201721819164U CN207570512U CN 207570512 U CN207570512 U CN 207570512U CN 201721819164 U CN201721819164 U CN 201721819164U CN 207570512 U CN207570512 U CN 207570512U
- Authority
- CN
- China
- Prior art keywords
- manhole
- stent
- spray head
- head bracket
- rotating seat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The utility model discloses a kind of CIP cleanings validator, its manhole stent and spray head bracket are respectively arranged on rotating seat, and manhole stent and spray head bracket are moved horizontally respectively along rotating seat, angle is equipped between manhole stent and spray head bracket, the central point of rotating seat is the Simulation Center of material-compound tank central point；Manhole component is presented downward moving and is installed on manhole stent, and spray ball component is presented downward moving and is installed on spray head bracket.Its application method is the layout design according to material-compound tank, first determine each position parameter of manhole, the height and lateral position of manhole component and spray ball component on validator are cleaned by adjusting CIP again, the direction of illumination of laser pen is adjusted, each position parameter of manhole is verified.The utility model can improve the qualification rate of material-compound tank making, reduce to the design iterations of manhole position on tank body and open up, effectively improve the total quality of production efficiency and material-compound tank.
Description
Technical field
The utility model is related to the material-compound tank manufacturing technology field of pharmaceutical industry, more particularly to a kind of CIP cleanings validator.
Background technology
In pharmaceutical industry, after material-compound tank completes, its cleaning performance need to be tested using on-line cleaning (CIP)
Card, verification operation claim CIP coverage rates to verify, wherein, it is particularly critical to the cleaning of manhole, therefore, the position pair set by manhole
The cleaning performance of entire material-compound tank has important influence.
In current material-compound tank manufacturing process, normal production sequence is：Design department designs tank body drawing, and by not
With the rotating wash bowl parabola of pressure, simulation calculates Access Opening position, and after tank body produces, CIP coverage rates are carried out to tank body
Verification is needed to redesign and open up manhole, then be verified again, which production efficiency pole if verification is unqualified
It is low, manpower and materials are not only wasted, but also manhole position on tank body is carried out after repeatedly changing, easily to the quality of tank body (packet
Include its intensity etc.) cause harmful effect so that and the qualification rate of product can not improve.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of CIP cleanings validator, the validator
It is simple in structure, but may be implemented in before material-compound tank makes and designed manhole location parameter is verified, so as to improve the manhole
The accuracy of position improves the product qualification rate of material-compound tank.
The technical solution of the utility model is：A kind of CIP cleans validator, including rotating seat, manhole stent, spray head branch
Frame, spray ball component and manhole component, manhole stent and spray head bracket are respectively arranged on rotating seat, and manhole stent and spray
Leaching head bracket is moved horizontally respectively along rotating seat, angle is equipped between manhole stent and spray head bracket, in rotating seat
Heart point is the Simulation Center of material-compound tank central point；Manhole component is presented downward moving and is installed on manhole stent, sprays ball component
Downward moving is presented to be installed on spray head bracket.
The spray ball component includes spray ball, spray ball fixed link, the first cross connecting plate, the first sliding sleeve and first and adjusts
Save bolt；First sliding sleeve is set on spray head bracket, and the first adjusting bolt is set in the middle part of the first sliding sleeve, passes through the first adjusting bolt
It adjusts and fixes first and slide over the installation site sprayed on head bracket；The first lateral connection is outward extended at the top of first sliding sleeve
Plate, the upper end of spray ball fixed link are fixedly connected with the first cross connecting plate, the lower end setting spray ball of spray ball fixed link.Its
In, after being adjusted, finally determining spray ball position is that the location of ball is sprayed in material-compound tank.
The manhole component includes laser pen, manhole upper cover, hinged mounting blocks, manhole unit installing board, manhole central point
Adjusting screw, the second cross connecting plate, the second sliding sleeve and the second adjusting bolt；Second sliding sleeve is set on manhole stent, and second adjusts
It saves bolt to be set in the middle part of the second sliding sleeve, adjusts and fix second by the second adjusting bolt and slide over installation position on manhole stent
It puts；The second cross connecting plate, the upper end of manhole unit installing board and the second cross connecting plate are outward extended at the top of second sliding sleeve
It is fixedly connected, hinged mounting blocks are set on the top surface of the second cross connecting plate, and the side of manhole upper cover is hinged with hinged mounting blocks, swashs
Light pen is set in the middle part of laser pen mounting portion manhole upper cover.Wherein, after being adjusted, finally determining manhole upper cover is manhole position
It puts, is manhole center at laser pen.
The rotating seat includes the pedestal and rotating part that are connected, and rotating part is fixed on base center, manhole stent and spray
Leaching head bracket is connect respectively with rotating part.Wherein, the upper and lower part of rotating part is equipped with mounting hole, the two mounting holes difference
For installing spray head bracket and manhole stent, and vertical end and rotation for adjusting spray head bracket and manhole stent respectively
The distance of seat central point, and can be relatively rotated between the upper and lower part of rotating part, so as to adjust spray head bracket and manhole
Angle between stent.
The central point of the rotating part top surface is the central point of rotating seat.I.e. in the simulation of the point as material-compound tank central point
The heart.
The spray head bracket is L bracket, including the first cross bar and the first montant being connected, in the middle part of the first cross bar with
Rotating part connection on rotating seat, spray ball component are installed on the first montant.Wherein, the first cross bar is installed on rotating part lower part
Mounting hole, the first cross bar can not only be moved horizontally along the mounting hole, also can be under the action of rotating part, in rotating seat
Axis where heart point is rotated.
The manhole stent is L bracket, including the second cross bar and the second montant being connected, in the middle part of the second cross bar and is revolved
Rotating part connection on swivel base, manhole component are installed on the second montant.Wherein, the second cross bar is installed on the peace on rotating part top
Hole is filled, the second cross bar can not only be moved horizontally along the mounting hole, also can be under the action of rotating part, around rotating seat central point
It is rotated.
The application method of above-mentioned CIP cleanings validator, includes the following steps：
(1) according to the layout design of material-compound tank, each position parameter of manhole is determined, including H1, H2, R1, R2, α and β；
Wherein, H1 is height of the manhole to material-compound tank central point；H2 is height of the rotating wash bowl to material-compound tank central point；R1 is
In the vertical view of material-compound tank, using material-compound tank central point as the center of circle, pass through the radius of circle at manhole center；R2 is the vertical view of material-compound tank
In, using material-compound tank central point as the center of circle, the radius of the circle by cleaning ball center；β is in the vertical view of material-compound tank, in material-compound tank
Heart point to rotating wash bowl axis distance and material-compound tank central point to the angle between the distance of manhole axis；α is the master of material-compound tank
In view, the angle between axis where laser pen and material-compound tank central point；
(2) each position parameter regulation CIP cleaning validators of manhole are pressed, process is specially：
(2-1) loosens the second adjusting bolt, and mobile second sliding sleeve, makes the second sliding sleeve top surface and rotating seat on manhole stent
Height distance between central point reaches H1, then locks the second adjusting bolt, fixes the height and position of entire manhole component；
(2-2) loosens the first adjusting bolt, moves up dynamic first sliding sleeve in spray head bracket, makes the first sliding sleeve top surface and rotation
Height distance between seat center reaches H2, then locks the first adjusting bolt, consolidates the height and position for entirely spraying ball component
It is fixed；
(2-3) rotation spray head bracket, makes spray head bracket be rotated around rotating seat, until spray head bracket and manhole stent
Between the angle that is formed reach β；
(2-4) pushes manhole stent, and the second cross bar on manhole stent is moved horizontally relative to rotating seat, makes manhole
Horizontal distance on stent between the second montant and rotating seat central point reaches R1；
(2-5) pushes spray head bracket, and the first cross bar sprayed on head bracket is moved horizontally relative to rotating seat, made
Horizontal distance on spray head bracket between the first montant and rotating seat central point reaches R2；
(2-6) adjusts manhole central point adjusting screw, manhole upper cover is made to be rotated around hinged mounting blocks, so as to adjust laser pen
Projecting direction, laser pen is made to be projected on rotating seat central point, and between axis where laser pen and material-compound tank central point
Angle reaches α；
(3) operating instruction (operating instruction is using operating instruction general at present) verified using CIP coverage rates,
By rotating wash bowl to being cleaned at manhole upper cover；
(4) cleaning performance is observed, if reaching estimated cleaning performance, verification terminates；If estimated cleaning cannot be reached
Effect then adjusts each position parameter of manhole, reenters step (1).
The utility model has the advantages that relative to the prior art：
This CIP cleaning validators are the design drawings based on material-compound tank, first to the people on material-compound tank before material-compound tank making
Hole site carries out simplation verification, carries out the qualification rate during verification of CIP coverage rates after material-compound tank makes so as to improve, reduces to tank body
It the design iterations of upper manhole position and opens up, effectively improves the total quality of production efficiency and material-compound tank.
This CIP cleaning validators are simple in structure, easily operated, can everybody at manhole on material-compound tank designed by fast verification
Parameter is put, under the premise of material-compound tank manufacture efficiency is not influenced, the accuracy of manhole position is effectively improved, so as to improve material-compound tank
Product qualification rate.
Description of the drawings
Fig. 1 is the structure diagram that this CIP cleans validator.
Fig. 2 is the front view that CIP shown in Fig. 1 cleans validator.
Fig. 3 is the vertical view that CIP shown in Fig. 1 cleans validator.
Fig. 4 is the A partial enlarged views of Fig. 2.
Fig. 5 is the B partial enlarged views of Fig. 1.
Fig. 6 is the position view of rotating wash bowl and manhole on material-compound tank vertical view.
Fig. 7 is the position view of rotating wash bowl and manhole on material-compound tank front view
Specific embodiment
With reference to embodiment, the utility model is described in further detail, but the embodiment of the utility model
It is without being limited thereto.
Embodiment
A kind of CIP cleanings validator of the present embodiment, as shown in FIG. 1 to 3, including rotating seat 1, manhole stent 2, spray head
Stent 3, spray ball component 4 and manhole component 5, manhole stent and spray head bracket are respectively arranged on rotating seat, and manhole branch
Frame and spray head bracket are moved horizontally respectively along rotating seat, and angle, rotation are equipped between manhole stent and spray head bracket
The central point of seat is the Simulation Center of material-compound tank central point；Manhole component is presented downward moving and is installed on manhole stent, spray
Ball component is presented downward moving and is installed on spray head bracket.
As shown in figure 4, spray ball component include spray ball 4-1, spray ball fixed link 4-2, the first cross connecting plate 4-3,
First sliding sleeve 4-4 and the first adjusting bolt 4-5；First sliding sleeve is set on spray head bracket, and the first adjusting bolt is set on first and slides
Set middle part adjusts and fixes first by the first adjusting bolt and slides over the installation site sprayed on head bracket；First sliding sleeve top
Portion is outward extended with the first cross connecting plate, and the upper end of spray ball fixed link is fixedly connected with the first cross connecting plate, sprays ball
The lower end setting spray ball of fixed link.Wherein, after being adjusted, finally determining spray ball position is that ball is sprayed in material-compound tank
Location.
As shown in figure 4, manhole component includes laser pen 5-1, manhole upper cover 5-2, hinged mounting blocks 5-3, manhole component peace
Loading board 5-4, manhole central point adjusting screw 5-5, the second cross connecting plate 5-6, the second sliding sleeve 5-7 and the second adjusting bolt 5-8；
Second sliding sleeve is set on manhole stent, and the second adjusting bolt is set in the middle part of the second sliding sleeve, is adjusted by the second adjusting bolt and solid
Fixed second slides over the installation site on manhole stent；The second cross connecting plate, manhole group are outward extended at the top of second sliding sleeve
The upper end of part installing plate is fixedly connected with the second cross connecting plate, and hinged mounting blocks are set on the top surface of the second cross connecting plate, people
The side of hole upper cover is hinged with hinged mounting blocks, and laser pen is set in the middle part of laser pen mounting portion manhole upper cover.Wherein, it is adjusted
Afterwards, the manhole upper cover position finally determined is manhole position, is manhole center at laser pen.
As shown in figure 5, rotating seat includes the pedestal 1-1 being connected and rotating part 1-2, rotating part are fixed on base center,
Manhole stent and spray head bracket are connect respectively with rotating part.Wherein, the upper and lower part of rotating part is equipped with mounting hole, this two
A mounting hole is respectively used to installation spray head bracket and manhole stent, and opposite can turn between the upper and lower part of rotating part
It is dynamic, and for adjusting the vertical end of spray head bracket and manhole stent and the distance of rotating seat central point respectively, so as to adjust spray
Drench the angle between head bracket and manhole stent.
The central point C of rotating part top surface is the central point of rotating seat.That is the Simulation Center of the point as material-compound tank central point
(as shown in Figure 7).
Spray head bracket is L bracket, including the first cross bar and the first montant being connected, in the middle part of the first cross bar and is rotated
Rotating part connection on seat, spray ball component are installed on the first montant.Wherein, the first cross bar is installed on the peace of rotating part lower part
Hole is filled, the first cross bar can not only be moved horizontally along the mounting hole, also can be under the action of rotating part, around rotating seat central point
Place axis is rotated.
Manhole stent is L bracket, including the second cross bar and the second montant being connected, the second cross bar middle part and rotating seat
On rotating part connection, manhole component is installed on the second montant.Wherein, the second cross bar is installed on the installation on rotating part top
Hole, the second cross bar can not only be moved horizontally along the mounting hole, can also be clicked through under the action of rotating part around rotating seat center
Row rotation.
The application method of above-mentioned CIP cleanings validator, includes the following steps：
(1) as is seen in fig. 6 or fig. 7, according to the layout design of material-compound tank, determine each position parameter of manhole 6, including H1,
H2, R1, R2, α and β；
Wherein, H1 is height of the manhole to material-compound tank central point；H2 is height of the rotating wash bowl to material-compound tank central point；R1 is
In the vertical view of material-compound tank, using material-compound tank central point as the center of circle, pass through the radius of circle at manhole center；R2 is the vertical view of material-compound tank
In, using material-compound tank central point as the center of circle, the radius of the circle by cleaning ball center；β is in the vertical view of material-compound tank, in material-compound tank
Heart point to rotating wash bowl axis distance and material-compound tank central point to the angle between the distance of manhole axis；α is the master of material-compound tank
In view, the angle between axis where laser pen and material-compound tank central point；
(2) each position parameter regulation CIP cleaning validators of manhole are pressed, process is specially：
(2-1) loosens the second adjusting bolt, and mobile second sliding sleeve, makes the second sliding sleeve top surface and rotating seat on manhole stent
Height distance between central point reaches H1, then locks the second adjusting bolt, fixes the height and position of entire manhole component；
(2-2) loosens the first adjusting bolt, moves up dynamic first sliding sleeve in spray head bracket, makes the first sliding sleeve top surface and rotation
Height distance between seat center reaches H2, then locks the first adjusting bolt, consolidates the height and position for entirely spraying ball component
It is fixed；
(2-3) rotation spray head bracket, makes spray head bracket be rotated around rotating seat, until spray head bracket and manhole stent
Between the angle that is formed reach β；
(2-4) pushes manhole stent, and the second cross bar on manhole stent is moved horizontally relative to rotating seat, makes manhole
Horizontal distance on stent between the second montant and rotating seat central point reaches R1；
(2-5) pushes spray head bracket, and the first cross bar sprayed on head bracket is moved horizontally relative to rotating seat, made
Horizontal distance on spray head bracket between the first montant and rotating seat central point reaches R2；
(2-6) adjusts manhole central point adjusting screw, manhole upper cover is made to be rotated around hinged mounting blocks, so as to adjust laser pen
Projecting direction, laser pen is made to be projected on rotating seat central point, and between axis where laser pen and material-compound tank central point
Angle reaches α；
(3) operating instruction (operating instruction is using operating instruction general at present) verified using CIP coverage rates,
By rotating wash bowl to being cleaned at manhole upper cover；
(4) cleaning performance is observed, if reaching estimated cleaning performance, verification terminates；If estimated cleaning cannot be reached
Effect then adjusts each position parameter of manhole, reenters step (1).
As described above, the utility model can be realized preferably, above-described embodiment is only the preferable implementation of the utility model
Example is not used for limiting the scope of the utility model；I.e. all equivalent changes and modifications made according to the utility model content,
All covered by the utility model claims range claimed.
Claims (7)
1. a kind of CIP cleans validator, which is characterized in that including rotating seat, manhole stent, spray head bracket, spray ball component
With manhole component, manhole stent and spray head bracket are respectively arranged on rotating seat, and manhole stent and spray head bracket difference
It is moved horizontally along rotating seat, angle is equipped between manhole stent and spray head bracket, the central point of rotating seat is material-compound tank
The Simulation Center of central point；Manhole component is presented downward moving and is installed on manhole stent, and spray ball component presents downward moving
It is installed on spray head bracket.
2. a kind of CIP cleaning validator according to claim 1, which is characterized in that the spray ball component include spray ball,
Spray ball fixed link, the first cross connecting plate, the first sliding sleeve and the first adjusting bolt；First sliding sleeve is set on spray head bracket,
First adjusting bolt is set in the middle part of the first sliding sleeve, and adjusting and fix first by the first adjusting bolt slides on spray head bracket
Installation site；The first cross connecting plate is outward extended at the top of first sliding sleeve, sprays the upper end and first of ball fixed link laterally
Connecting plate is fixedly connected, the lower end setting spray ball of spray ball fixed link.
3. a kind of CIP cleanings validator according to claim 1, which is characterized in that the manhole component includes laser pen, people
Hole upper cover, hinged mounting blocks, manhole unit installing board, manhole central point adjusting screw, the second cross connecting plate, the second sliding sleeve and
Second adjusting bolt；Second sliding sleeve is set on manhole stent, and the second adjusting bolt is set in the middle part of the second sliding sleeve, is adjusted by second
Bolt adjusts and fixes second and slides over installation site on manhole stent；Second is outward extended at the top of second sliding sleeve laterally to connect
Fishplate bar, the upper end of manhole unit installing board are fixedly connected with the second cross connecting plate, and hinged mounting blocks are set on the second lateral connection
The top surface of plate, the side of manhole upper cover are hinged with hinged mounting blocks, and laser pen is set in the middle part of laser pen mounting portion manhole upper cover.
4. a kind of CIP cleanings validator according to claim 1, which is characterized in that the rotating seat includes the bottom being connected
Seat and rotating part, rotating part are fixed on base center, and manhole stent and spray head bracket are connect respectively with rotating part.
5. a kind of CIP cleaning validator according to claim 4, which is characterized in that the central point of the rotating part top surface is
The central point of rotating seat.
6. a kind of CIP cleanings validator according to claim 4, which is characterized in that the spray head bracket is L bracket,
It including the first cross bar and the first montant being connected, is connect in the middle part of the first cross bar with the rotating part on rotating seat, sprays ball component
It is installed on the first montant.
7. a kind of CIP cleanings validator according to claim 4, which is characterized in that the manhole stent is L bracket, is wrapped
The second cross bar and the second montant being connected are included, is connect in the middle part of the second cross bar with the rotating part on rotating seat, the installation of manhole component
In on the second montant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721819164.2U CN207570512U (en) | 2017-12-19 | 2017-12-19 | A kind of CIP cleans validator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721819164.2U CN207570512U (en) | 2017-12-19 | 2017-12-19 | A kind of CIP cleans validator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207570512U true CN207570512U (en) | 2018-07-03 |
Family
ID=62686098
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721819164.2U Expired - Fee Related CN207570512U (en) | 2017-12-19 | 2017-12-19 | A kind of CIP cleans validator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207570512U (en) |
-
2017
- 2017-12-19 CN CN201721819164.2U patent/CN207570512U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180703 Termination date: 20211219 |