CN207554764U - The offline filtration system of high-precision wind turbine gearbox - Google Patents
The offline filtration system of high-precision wind turbine gearbox Download PDFInfo
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- CN207554764U CN207554764U CN201721660989.4U CN201721660989U CN207554764U CN 207554764 U CN207554764 U CN 207554764U CN 201721660989 U CN201721660989 U CN 201721660989U CN 207554764 U CN207554764 U CN 207554764U
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- filter
- wind turbine
- filtration system
- oil strain
- turbine gearbox
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- Filtration Of Liquid (AREA)
Abstract
The utility model discloses a kind of offline filtration system of high-precision wind turbine gearbox, its key points of the technical solution are that a kind of offline filtration system of high-precision wind turbine gearbox, including：Filter device connect to form filtration circuit with the gear-box of wind-driven generator；The motor pump group part that filter device includes filter assemblies, connect with filter assemblies；Pressure switch and draining valve are connected on filter assemblies；Full by-pass relief valve is connected in motor pump group part.The technical issues of solving the problem of is easily to generate safety in the case of not replacing filter core in time.The technique effect reached is, in the bypass connected in motor pump group part, hair can be opened when pressure reaches 2.8bar safely so that oil liquid pressure when further increasing can safety overflow, avoid equipment damage.
Description
Technical field
The utility model is related to a kind of filtration systems, the more particularly to offline filtration system of high-precision wind turbine gearbox.
Background technology
Since the in short supply and government of resource encourages and supports, wind power industry growth momentum to the policy of regenerative resource
It is powerful, it is limited to technical deficiency, in the operational process of wind power generating set, can inevitably breaks down, and in wind-power electricity generation
In each parts of unit, it is original longest, and that gear-box is caused to break down that the failure of gear-box, which causes downtime,
Because mainly gear lubrication effect is bad.
At present, notification number in the market is that the Chinese patent of CN201386631Y discloses a kind of wind-driven generator wheel-box
Lubrication oil filtration system, it includes gear-box, coarse filter, filter device, A types oil pump and Type B oil pump.
In said program, employ filter device and filter and carry out thick, smart filtering respectively, each lubricating oil will pass through two
Secondary filter action could export, and actually there are stopping states for two independent filtrations, are not replacing filter core in time
In the case of easily lead to the problem of safety.
Utility model content
The purpose of this utility model is to provide a kind of offline filtration system of high-precision wind turbine gearbox, and advantage is the mistake
Filter body is safer reliable.
The above-mentioned technical purpose of the utility model technical scheme is that：A kind of high-precision wind-powered electricity generation tooth
The offline filtration system of roller box, including：
Filter device connect to form filtration circuit with the gear-box of wind-driven generator；
The motor pump group part that filter device includes filter assemblies, connect with filter assemblies；
Pressure switch and draining valve are connected on filter assemblies；
Full by-pass relief valve is connected in motor pump group part.
Through the above technical solutions, the gear-box of wind-driven generator needs the lubrication of lubricating oil so as to carry out next step work
Make, in specific works, fluid inputs lubricating oil by the effect of motor pump group part to filter assemblies, and filter assemblies are to lubricating oil
Further filtered；When the filtration use in filter assemblies to a certain degree after, under the penetrating power of filtration
It drops, filter assemblies will generate blocking at this time, and filter efficiency is relatively low when fluid is further passed through, and with the infiltration of filtration
Efficiency declines, and the pressure inside filter assemblies will gradually increase, and the pressure switch connected on filter assemblies reaches in pressure
It will be closed during 2.38bar, it at this time will be so that outside line conducting, generates alarm；At this time in order to reduce risk, in motor pump group part
Hair can be opened the bypass of upper connection when pressure reaches 2.8bar safely, so that oil liquid pressure can when further increasing
Safety overflow avoids equipment damage；In addition it is right in time using draining valve by the discharge of extra fluid after this is happened
Filtration in filter assemblies is replaced, so that normal operation of the equipment in later stage work, therefore the fortune of the system
Turn safer reliable.
The utility model is further arranged to：Pressure gauge is connected on the filter assemblies.
Through the above technical solutions, the range of pressure gauge is 0 ~ 6bar, it in actual use can be by pressure gauge to filtering
The pressure condition of component internal is observed in real time, thus will improve using flexible degree, increases the convenience that operating personnel use.
The utility model is further arranged to：Sampling valve is connected on the filter assemblies.
Through the above technical solutions, sampling valve can sample the fluid in filter assemblies, the quality of fluid is thus detected,
It is easy to operate.
The utility model is further arranged to：The filter assemblies include mutual separable oil strain seat, oil strain upper cover, filter
Pipe laying is wholely set on the bottom side of font, pipe laying extends to the oil outlet of oil strain seat outer wall, is fixedly connected with and holds in oil strain seat
Spindle, be arranged on bearing shaft it is several filter in the form of annular discs is laminated, filter is mixed by lignocellulosic and linter
It is made.
Through the above technical solutions, the concrete structure of filter assemblies employs oil strain seat, oil strain upper cover, the press fitting of oil strain upper cover
Sealing is realized on oil strain seat, will submerge the filter being laminated after fluid enters oil strain seat, fluid from filter it is circumferential to
The center of circle is permeated, and is gradually penetrated into pipe laying and flowed out, and the lignocellulosic of filter and linter are not only filtered in fluid at this time
Solid particulate matter, while also the moisture absorption in fluid can be which thereby enhanced filtering accuracy so that the purity of fluid is more
Height has better lubricant effect.
The utility model is further arranged to：Air bleeding valve is connected on the filter assemblies.
Through the above technical solutions, when lubricating oil is passed through inside filter assemblies, thus the pumping of air bleeding valve sustainability makes
Obtaining can make full use of the filter of stacking to carry out full of fluid, follow-up fluid inside oil strain seat and oil strain upper cover in infiltration
Filter, multiple filters play filter effect, improve filter effect.
The utility model is further arranged to：The filter assemblies further include the axle sleeve being socketed on bearing shaft, axle sleeve
The shaft shoulder is used to press filter；The counterbalance spring that pressing filter is covered for impeller-hub, spiral shell on bearing shaft are arranged on bearing shaft
Line is connected with the adjusting nut for adjusting counterbalance spring decrement.
Through the above technical solutions, the axle sleeve on filter assemblies is pressed together on filter, after filter is pressed, between opposite
Gap is smaller, while employs the structure of counterbalance spring, and when filter is gradually consumed and compressed, the integral thickness of filter subtracts
Small, but since counterbalance spring gradually restores deformation, the shaft shoulder of axle sleeve presses filter always, thus each filter is still
Keep higher cooperation tight ness rating；During assembling, adjusting nut can be used and cause counterbalance spring that there is certain decrement, further
During the use of filter, counterbalance spring can gradually restore deformation so that filter keeps fitting, realizes preferable
Filter effect.
The utility model is further arranged to：The oil strain seat is equipped with the annular groove for the inserting of oil strain upper cover, and annular groove embeds
Equipped with the first sealing ring；Lid is equipped with positioning straight slot on oil strain, positions and seal head is fitted on straight slot, and seal head passes through positioning logical
Slot is threadedly coupled with bearing shaft, and the outer ring of seal head is equipped with the second sealing ring being bonded with positioning straight slot.
Through the above technical solutions, when oil strain seat and oil strain upper cover coordinate, bearing shaft, sealing are threadedly coupled using seal head
Head will compress oil strain upper cover during thread fitting, and oil strain seat and oil strain upper cover keep close by the first sealing ring
The phenomenon that being bonded, reducing oil leak, and seal head is fitted closely with oil strain upper cover by the holding of the second sealing ring, reduces oil leak
The phenomenon that.
The utility model is further arranged to：The one end of the axle sleeve far from its shaft shoulder is equipped with interior land, the wall of interior land
Third sealing ring is embedded on face.
Through the above technical solutions, the diameter of interior land is slightly less than the diameter of axle sleeve, it can be held in the palm and connect using the structure of interior land
Counterbalance spring, while the inner wall of interior land is fitted closely by the outer wall of third sealing ring and bearing shaft, which thereby enhances sealing
Property, reduce the situation that fluid leakage enters pipe laying directly across filter.
The utility model is further arranged to：The oil strain seat is equipped with the pallet placed for filter, and pallet is equipped with
Different and concentric about the pallet concentric convex ring of several internal diameters.
Through the above technical solutions, the concentric convex ring on pallet can be embedded in filter upwards, multiple blocking is consequently formed,
Fluid is avoided directly to penetrate into pipe laying without filter, improve the utilizing status of filter.
The utility model is further arranged to：The shaft shoulder of the axle sleeve is equipped with several internal diameters difference and about axle sleeve
The concentric concentric lower convex ring of axial line.
Through the above technical solutions, the concentric lower convex ring on axle sleeve can be embedded in downwards filter, multiple blocking is consequently formed,
It is identical with the principle of concentric convex ring, and direction is on the contrary, thus the two cooperation, forms close leakage preventing structure, avoid fluid straight
It connects and penetrates into pipe laying without filter, improve the utilizing status of filter.
In conclusion the utility model has the advantages that：
1st, there is higher safety, be mainly reflected in the effect of leakproofness, warning effect and overflow in time；
2nd, there is higher filter efficiency, be mainly reflected in the multiple layer poststack of filter, coverage area is larger, realizes
Comprehensive efficient filter effect.
Description of the drawings
Fig. 1 is the structure diagram that the present embodiment embodies oil outlet position；
Fig. 2 is the structure diagram that the present embodiment embodies pressure switch position；
Fig. 3 is the Integral connection structure hydraulic principle schematic diagram of the present embodiment；
Fig. 4 is the explosive view of the present embodiment；
Fig. 5 is the structure diagram after the present embodiment installation filter；
Fig. 6 is the sectional view of the present embodiment;
Fig. 7 a are enlarged drawings at A in Fig. 6；
Fig. 7 b are enlarged drawings at B in Fig. 6；
Fig. 7 c are enlarged drawings at C in Fig. 6.
Reference numeral：1st, filter device；2nd, filter assemblies；21st, oil strain seat；211st, pipe laying；212nd, oil outlet；213rd, it accepts
Axis；214th, annular groove；215th, the first sealing ring；22nd, oil strain upper cover；221st, straight slot is positioned；222nd, seal head；223rd, the second sealing
Circle；23rd, filter；24th, axle sleeve；241st, interior land；242nd, third sealing ring；243rd, concentric lower convex ring；25th, counterbalance spring；26、
Adjusting nut；27th, pallet；271st, concentric convex ring；3rd, motor pump group part；4th, gear-box；5th, pressure switch；6th, draining valve；7、
Full by-pass relief valve；8th, pressure gauge；9th, sampling valve；10th, air bleeding valve.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
Embodiment：With reference to figure 1, the offline filtration system of a kind of high-precision wind turbine gearbox, including filter device 1, filtering
Device 1 includes filter assemblies 2 and the motor pump group part 3 that is connect with filter assemblies 2, and motor pump group part 3 is pumped and fluid is defeated
Enter filter assemblies 2, filter assemblies 2 are by the fluid foldback gear-box 4 after filtering（It is shown in Fig. 3）.
With reference to the structure diagram of Fig. 3, gear-box 4 connects motor pump group part 3 and filter assemblies 2, is connected in motor pump group part 3
There is full by-pass relief valve 7, pressure of the full by-pass relief valve 7 inside filter assemblies 2 can backflow fluid when being more than 2.8bar to gear
Case 4；Sampling valve 9 is connected between filter assemblies 2 and motor pump group part 3, for taking fluid sample；It is connected on filter assemblies 2
Pressure gauge 8, air bleeding valve 10, pressure switch 5 and draining valve 6, concrete structure can refer to Fig. 1 and Fig. 2, and pressure gauge 8 can detect in real time
The pressure value of 2 inner cavity of filter assemblies feeds back on pressure gauge 8 and is directly observed for operating personnel；Pressure switch 5 is in filter assemblies 2
Internal pressure will be closed when reaching 2.38bar, and external circuit is connected, and further may be such that the alarm in external circuit
Operating personnel's timely processing is reminded in alarm, and operating personnel can be discharged the fluid inside filter assemblies 2 by draining valve 6, thus
So that 2 inside of filter assemblies is depressured.
With reference to figure 4, filter assemblies 2 include the oil strain seat 21 to cooperate and oil strain upper cover 22, are integrally set in oil strain seat 21
It is equipped with pipe laying 211（With reference to figure 6）, pipe laying 211 extends to the oil outlet 212 of 21 outer wall of oil strain seat.The center of oil strain seat 21 is fixed
Bearing shaft 213 is connected with, the upper half segment structure of the bearing shaft 213 has screw thread, and oil strain seat 21 is equipped with to be inserted for oil strain upper cover 22
The annular groove 214 of dress, the first sealing ring 215 is embedded in annular groove 214, and oil strain upper cover 22 is equipped with positioning straight slot 221, positions straight slot
Seal head 222 is inserted on 221.When oil strain upper cover 22 is snapped on oil strain seat 21, seal head 222 can be inserted into positioning straight slot
221, while seal head 222 is threadedly coupled with the epimere of bearing shaft 213 so that oil strain seat 21 is fitted closely with oil strain upper cover 22,
In order to increase the leakproofness of seal head 222, the outer ring of seal head 222 is equipped with the second sealing ring being bonded with positioning straight slot 221
223。
With reference to figure 4 and Fig. 5, oil strain seat 21 is provided centrally with pallet 27, and the continuing surface of pallet 27 is larger, for multiple mistakes
Filter disc 23 stacks, and filter 23 is mixed using wood fibre and linter, and fluid is penetrated into from the peripheral surface of filter 23
Backward center convergence further converges into pipe laying 211 and exports again, which not only filters the solid particle in fluid,
Also absorbable moisture simultaneously, increases fluid purity；In order to enable fluid submerges all filters 23, needing will by air bleeding valve 10
Inner air evacuates, and filter efficiency improves after fluid submerges all filters 23.Axle sleeve 24, axle sleeve are arranged on bearing shaft 213
24 inner hollows pass through for bearing shaft 213, and the shaft shoulder of axle sleeve 24 is pressed on filter 23, with increase each filter 23 it
Between tight ness rating, avoid fluid without filtering directly penetrate into pipe laying 211.Counterbalance spring 25 is socketed on bearing shaft 213, is accepted
Adjusting nut 26 is threaded on axis 213, one end of counterbalance spring 25 compresses axle sleeve 24（It is compressible on the outer wall）, the other end
Relative position is adjusted by adjusting nut 26.Filter 23 is integrally crushed after repeated filtration, therefore utilizes counterbalance spring 25
Elastic potential energy cause filter 23 always in the state that mutually compresses so that whole fluid can pass through filter 23
Filtering enters back into pipe laying 211.
Inner-structure reference Fig. 6 after assembling, the filter 23 in bottom side are pressed on pallet 27, the filtering in top side
Piece 23 is compressed by axle sleeve 24, and such as Fig. 7 c, it is different and concentric about pallet 27 that several internal diameters are equipped in the upper surface of pallet 27
Concentric convex ring 271, such as Fig. 7 b, be equipped on the shaft shoulder of axle sleeve 24 several it is concentric about the axial line of axle sleeve 24 it is concentric under
Bulge loop 243, concentric convex ring 271 and concentric lower convex ring 243 can be embedded in filter 23, multiple blocking are consequently formed, avoids
Fluid directly penetrates into pipe laying 211 without filter 23, improves the utilization ratio of filter 23.
With reference to figure 6 and Fig. 7 a, the end of axle sleeve 24 forms the interior land 241 of convex, and the interior land 241 is for counterbalance spring
25 contradict, and thereby compensate for that the length that spring 25 can be stretched into axle sleeve 24 is longer, can deformation length range it is larger；Axle sleeve 24 it is interior
Third sealing ring 242 is embedded in land 241, third sealing ring 242 is bonded with the outer wall of bearing shaft 213, further increases
Leakproofness.
This specific embodiment is only explanation to the utility model, is not the limitation to the utility model, ability
Field technique personnel can as needed make the present embodiment the modification of no creative contribution after this specification is read, but
As long as it is all protected in the right of the utility model by Patent Law.
Claims (10)
1. a kind of offline filtration system of high-precision wind turbine gearbox, which is characterized in that including：
Filter device (1) connect to form filtration circuit with the gear-box (4) of wind-driven generator；
The motor pump group part (3) that filter device (1) is connect including filter assemblies (2), with filter assemblies (2)；
Pressure switch (5) and draining valve (6) are connected on filter assemblies (2)；
Full by-pass relief valve (7) is connected in motor pump group part (3).
2. the offline filtration system of high-precision wind turbine gearbox according to claim 1, which is characterized in that the filtering group
Pressure gauge (8) is connected on part (2).
3. the offline filtration system of high-precision wind turbine gearbox according to claim 1, which is characterized in that the filtering group
Sampling valve (9) is connected on part (2).
4. the offline filtration system of high-precision wind turbine gearbox according to claim 1, which is characterized in that the filtering group
Part (2) includes mutual separable oil strain seat (21), oil strain upper cover (22), and pipe laying has been wholely set on the bottom side of oil strain seat (21)
(211), pipe laying (211) extends to the oil outlet (212) of oil strain seat (21) outer wall, and bearing shaft is fixedly connected in oil strain seat (21)
(213), several stackings filter (23) in the form of annular discs is arranged on bearing shaft (213), filter (23) is by lignocellulosic
It is mixed with linter.
5. the offline filtration system of high-precision wind turbine gearbox according to claim 4, which is characterized in that the filtering group
Air bleeding valve (10) is connected on part (2).
6. the offline filtration system of high-precision wind turbine gearbox according to claim 5, which is characterized in that the filtering group
Part (2) further includes the axle sleeve (24) being socketed on bearing shaft (213), and the shaft shoulder of axle sleeve (24) is used to press filter (23)；It holds
The counterbalance spring (25) for axle sleeve (24) to be pushed to press filter (23), spiral shell on bearing shaft (213) are arranged in spindle (213)
Line is connected with the adjusting nut (26) for adjusting counterbalance spring (25) decrement.
7. the offline filtration system of high-precision wind turbine gearbox according to claim 6, which is characterized in that the oil strain seat
(21) annular groove (214) for oil strain upper cover (22) inserting is equipped with, the first sealing ring (215) is embedded in annular groove (214)；Oil strain
Upper cover (22) is equipped with positioning straight slot (221), is fitted with seal head (222) on positioning straight slot (221), seal head (222) passes through
Positioning straight slot (221) is threadedly coupled with bearing shaft (213), and the outer ring of seal head (222) is equipped with what is be bonded with positioning straight slot (221)
Second sealing ring (223).
8. the offline filtration system of high-precision wind turbine gearbox according to claim 7, which is characterized in that the axle sleeve
(24) one end far from its shaft shoulder is equipped with interior land (241), and third sealing ring (242) is embedded on the wall surface of interior land (241).
9. the offline filtration system of high-precision wind turbine gearbox according to claim 8, which is characterized in that the oil strain seat
(21) pallet (27) placed for filter (23) is equipped with, pallet (27) is equipped with several internal diameters difference and about pallet
(27) concentric concentric convex ring (271).
10. the offline filtration system of high-precision wind turbine gearbox according to claim 9, which is characterized in that the axle sleeve
(24) the shaft shoulder is equipped with several internal diameters difference and the concentric lower convex ring (243) concentric about the axial line of axle sleeve (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721660989.4U CN207554764U (en) | 2017-12-02 | 2017-12-02 | The offline filtration system of high-precision wind turbine gearbox |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721660989.4U CN207554764U (en) | 2017-12-02 | 2017-12-02 | The offline filtration system of high-precision wind turbine gearbox |
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| Publication Number | Publication Date |
|---|---|
| CN207554764U true CN207554764U (en) | 2018-06-29 |
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ID=62678925
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721660989.4U Active CN207554764U (en) | 2017-12-02 | 2017-12-02 | The offline filtration system of high-precision wind turbine gearbox |
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| CN (1) | CN207554764U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107806508A (en) * | 2017-12-02 | 2018-03-16 | 南京讯联智能科技有限公司 | The offline filtration system of high-precision wind turbine gearbox |
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2017
- 2017-12-02 CN CN201721660989.4U patent/CN207554764U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107806508A (en) * | 2017-12-02 | 2018-03-16 | 南京讯联智能科技有限公司 | The offline filtration system of high-precision wind turbine gearbox |
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Address after: Room 1638, Hatching Building, No. 99, Tuanjie Road, Yanchuang Park, China (Jiangsu) Pilot Free Trade Zone, Nanjing, Jiangsu Province, 210000 Patentee after: Nanjing Xunlian Hydraulic Technology Co.,Ltd. Address before: 210049 Tianma Road, Maqun Science Park, Maqun Street, Qixia District, Nanjing City, Jiangsu Province Patentee before: SOLINER (NANJING) INTELLIGENT TECHNOLOGY Co.,Ltd. |