CN207549026U - A kind of integrally formed mold new structure of ceramic sanitary ware squatting pan - Google Patents

A kind of integrally formed mold new structure of ceramic sanitary ware squatting pan Download PDF

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CN207549026U
CN207549026U CN201721337412.XU CN201721337412U CN207549026U CN 207549026 U CN207549026 U CN 207549026U CN 201721337412 U CN201721337412 U CN 201721337412U CN 207549026 U CN207549026 U CN 207549026U
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block
lobus
formpiston
die holder
inferior lobe
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苏壮金
陈岳忠
陈培歆
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Abstract

The utility model is related to bathroom forming fields, more particularly to a kind of integrally formed mold new structure of ceramic sanitary ware squatting pan, including former, formpiston, the formpiston includes die holder, upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block, upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block is flexibly connected respectively with die holder, die holder, upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block forms a flat cambered surface, former is using design of sinking, former, formpiston forms the cavity structure of one single side midge of formpiston after being closed, what it can accelerate green body produces speed, convenient for small mould release, and molding gap is not formed in green body front, product is more beautiful.

Description

A kind of integrally formed mold new structure of ceramic sanitary ware squatting pan
Technical field:
The utility model is related to bathroom forming field more particularly to a kind of integrally formed mold of ceramic sanitary ware squatting pan are new Type structure.
Background technology:
Existing ceramic sanitary ware high-pressure molding mold squatting pan integrated mould structure, inside points form removal tool are all designs It being formed for green body by two sides midge, molding green body is sticked together with mold, during form removal, a people is needed to help steady green body, Another firmly shakes and applying high pressure gas partition mold makes it gradually be removed with green body, then tears partition mold block-by-block open It unloads, since the external force of application is larger, green body is easily damaged or leaves dark trace, influences sintering finished yield rate.Due to partition Mold and green body adhesion, mold clamping gap is had on green body, needs artificial repaired biscuit, repaired biscuit process green body easily damages after molding It is bad, and the mould volume decoupled is big, and weight ratio is heavier, and dismounting is troublesome and is easily damaged.
Invention content:
The purpose of this utility model is to provide a kind of novel mold forming structure, and what it can accelerate green body produces speed, Convenient for small mould release, and molding gap is not formed in green body front, product is more beautiful.
In order to achieve the above objectives, the utility model adopts the following technical solution:A kind of ceramic sanitary ware squatting pan is integrally formed Mold new structure, including former, formpiston, the formpiston include die holder, upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block, institute It states leaf block, inferior lobe block, lobus sinister block, lobus dexter block to be flexibly connected with die holder respectively, die holder, upper leaf block, inferior lobe block, lobus sinister block, the right side Leaf block forms a flat cambered surface, and former forms the cavity of one single side midge of formpiston using design of sinking, former, formpiston after being closed Structure, the former set groove, with forming a sealed outer ring when male mould forming.
Further, formpiston include die holder, upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block, upper leaf block, inferior lobe block, Lobus sinister block, lobus dexter block are flexibly connected respectively with die holder, and die holder, upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block form a flat arc Face.
Further, the die holder is the halfpace of side arc, and convex one square mesa of liter in top surface, four sides of table top are distinguished It is flexibly connected with upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block, the outer of the flat cambered surface is more than halfpace top surface.
Preferably, upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block are connect respectively with die holder is connected using electromagnetism.
Further, upper leaf block, inferior lobe block, lobus sinister block, lobus dexter block shape be half arc.
The utility model has the advantage of:
(1)By the adjustment of former and formpiston structure, inside points form removal block makes the effect of single side midge, and quick formed squats The bath slot structure of closet, the water basin courage front of squatting pan are more beautiful without the extra wiring between partition mold and mold;
(2)Inside points form removal tool makes single side midge effect, and mold can accomplish very small, form removal tool also ten when producing Divide easily, dark trace will not be generated to green body;
(3)Arc basin courage is not contacted with formpiston, and the surface of formation is smooth, and no mold joins gap, more beautiful, does not need to Artificial repaired biscuit, that is, sinterable reduces artificial and raising yield rate.
Description of the drawings:
Attached drawing 1 is the formpiston structure diagram of the utility model;
Attached drawing 2 is the structure diagram of the utility model;
Attached drawing 3 is the female mould structure schematic diagram of the utility model;
Attached drawing 4 is the upper and lower, left and right leaf block structure schematic diagram of the utility model;
Attached drawing 5 is the formpiston sectional view of the utility model embodiment two.
Reference numeral:
1. former, 2. formpistons, 3. cavity structures, 11. grooves, 21. die holders, leaf block on 22., 23. inferior lobe blocks, 24. lobus sinister block, 25. lobus dexter blocks, 211. halfpaces, 212. square mesas, 213. electromagnetism connectors.
Specific embodiment:
Embodiment one, with reference to Fig. 1-4, a kind of integrally formed mold new structure of ceramic sanitary ware squatting pan, including former 1st, formpiston 2, the formpiston 2 include die holder 21, upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25, upper leaf block 22, Inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 are flexibly connected respectively with die holder 21, form one.Former 1 is cloudy using design of sinking Mould 1, formpiston 2 form the cavity structure 3 of 2 one single side midges of formpiston, die holder 21, upper leaf block 22, inferior lobe block 23, lobus sinister after being closed Block 24, lobus dexter block 25 formed a flat cambered surface, upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 respectively with die holder 21 Joint face installs magnet, and die holder 21 sets electromagnetic switch in opposite position, by leaf block 22 on power control, inferior lobe block 23, Lobus sinister block 24, lobus dexter block 25 are connect with 21 electromagnetism of die holder.
Mold cavity block 1 by sink design, with formpiston 2 formed one dislocation slot position, by die holder 21, upper leaf block 22, Inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 cover.The former 1 sets groove 11, back must have formed with formpiston it is solid Structure, with forming a sealed outer ring, the upper and lower two semicircle sealed cistern outer walls for forming green body, die holder when male mould forming 21st, the A faces midge of upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 during work, first has to, by mold close, close Molding pressure is adjusted according to the size of molding blank, is generally greater than grouting pressure.It will be with certain pressure after molding Slush pump is pumped into model, and is gradually forced into the maximum pressure of 12 pas, persistent pressure 20 minutes.Moisture in mud passes through mould The aperture of tool lower part filters out, and due to the water sorption of mold, a thin mud layer is formed on the working face close to mold, with pressurization Time increases, and mud layer gradually thickeies, green body hardened forming, due to the B faces not midge of formpiston 2, die holder 21, on leaf block 22, under Form the water conservancy diversion basin courage of a smooth arc between leaf block 23, lobus sinister block 24, the B faces of lobus dexter block 25 and former 1, B faces not midge, Only have arc to have green body after slip casting, entire arc basin courage is not contacted with formpiston 2.
Formpiston 2 and former 1 automatically turn on after slip casting, are first vacuumized in formpiston 2, green body is made to be affixed on sun by negative pressure On mould 2, compressed air is then led in former 1, green body is made to be detached from former 1, compressed air is finally led in formpiston 2, disconnects electricity Magnetic connects, upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 support the flushing tank of squatting pan, are demoulded with green body.
Upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 are not contacted with the arc basin courage of green body, when leaf block demoulds, It only needs to jiggle one external force on the lower side outward of one of leaf block application, leaf block, which can loosen, is detached from rushing for squatting pan Sink completes the dismantlement work of a leaf block, then other three leaf blocks is dismantled using identical method, entire knockout course Dark trace will not be damaged or generated to green body, and to wet base drying stage and glaze, badly the stage of being burnt into has and significantly optimizes, finished product The older mold of rate has sizable promotion.
The high-pressure slip-casting forming production line once grouting forming process of the utility model only needs 27 minutes, form removal 3 minutes, With mating 12 mold of whole production line, the daily output of green body can improve the work of half up to 600 compared with traditional moulds Make efficiency, and can uninterruptedly be produced, meet the requirement of technical industry.
Upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 are small, and outer surface is very smooth, and it is non-to disassemble cleaning Often convenient, cleaning region is without excessive place is occupied, and in today of an inch of land is an inch of gold, enterprise can also be saved by saving working space The cost of industry.
Before slip casting operation next time, operating personnel only need the electromagnetism by the magnet alignment die holder 21 of four leaf blocks to open It closes, is attached by magnetic force, since upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 are very light and handy, it is only necessary to one Operation can be completed in a worker, reduces labor intensity and reduces enterprises using the labor.
Due to there was only A faces midge, upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 and die holder 21 can be done mold Must be very small, the weight of entire mold reduces cost of manufacture, also mitigates work compared to the common partition light 3-5kg of mold Working strength, convenient working, and the contact area of leaf block and green body are smaller, tear open leaf block 22, inferior lobe block 23, lobus sinister block 24, Do not have to when lobus dexter block 25 by other tools, easily detachable, efficiency is produced in quickening.Due to there was only A faces midge, arc basin courage It not being contacted with formpiston 2, the surface of formation is smooth, and no mold joins gap, more beautiful, and it is i.e. sinterable not need to artificial repaired biscuit, Reduce artificial and raising yield rate.
Embodiment two, reference Fig. 5, halfpace 211 of the die holder 21 for side arc, convex one square mesa 212 of liter in top surface, Four sides of table top are flexibly connected respectively with upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25, the flat cambered surface Outer is more than 211 top surface of halfpace.
Upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 shape be L-shaped arc-shaped recliner face, vertical plane be with The contact surface that square mesa 212 contacts, is attached by electromagnetism, the height of vertical plane higher than square mesa 212, die holder 21 with Upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 form a recessed I-shape construction.
Leaf block size is designed to that the width with the flushing tank of squatting pan matches, highly higher than square mesa 212, molding When leaf block and die holder 21 do not form contact surface, green body will not connect line, green body more light due to the formation of the seam of leaf block and die holder 21 It is sliding, it does not need to carry out repaired biscuit, the performance of product is more preferable.
Die holder 21 has difference in height, the contact area of the two with upper leaf block 22, inferior lobe block 23, lobus sinister block 24, lobus dexter block 25 Smaller, resistance during demoulding between die holder 21 and leaf block is small, and demoulding is more smooth.
Specific embodiment described herein is only to the design of the utility model explanation for example.The utility model Person of ordinary skill in the field can do various modifications or additions or using class to described specific embodiment As mode substitute, but without departing from the spirit of the present application or beyond the scope of the appended claims.

Claims (6)

1. a kind of integrally formed mold new structure of ceramic sanitary ware squatting pan, including former (1), formpiston (2), feature exists In:Former (1) forms the cavity structure of (2) single side midges of formpiston using design of sinking, former (1), formpiston (2) after being closed (3), the formpiston (2) does not contact with the water conservancy diversion basin courage of the green body after slip casting.
2. a kind of integrally formed mold new structure of ceramic sanitary ware squatting pan according to claim 1, it is characterised in that: The formpiston (2) includes die holder (21), upper leaf block (22), inferior lobe block (23), lobus sinister block (24), lobus dexter block (25), upper leaf Block (22), inferior lobe block (23), lobus sinister block (24), lobus dexter block (25) are flexibly connected respectively with die holder (21), die holder (21), upper leaf block (22), inferior lobe block (23), lobus sinister block (24), lobus dexter block (25) form a flat cambered surface.
3. a kind of integrally formed mold new structure of ceramic sanitary ware squatting pan according to claim 2, it is characterised in that: The die holder (21) be side arc halfpace (211), convex one square mesa of liter (212) in top surface, four sides of table top respectively with Upper leaf block (22), inferior lobe block (23), lobus sinister block (24), lobus dexter block (25) flexible connection, the outer of the flat cambered surface are more than ladder Platform (211) top surface.
4. a kind of integrally formed mold new structure of ceramic sanitary ware squatting pan according to claim 3, it is characterised in that: Upper leaf block (22), inferior lobe block (23), lobus sinister block (24), lobus dexter block (25) pass through electromagnetism connector with die holder (21) respectively (213) it is connected using electromagnetism.
5. a kind of integrally formed mold new structure of ceramic sanitary ware squatting pan according to claim 4, it is characterised in that: Upper leaf block (22), inferior lobe block (23), lobus sinister block (24), lobus dexter block (25) shape be half arc.
It is 6. special according to a kind of any integrally formed mold new structures of ceramic sanitary ware squatting pan of claim 1-5 Sign is:The former (1) sets groove(11), with forming a sealed outer ring when male mould forming.
CN201721337412.XU 2017-10-15 2017-10-15 A kind of integrally formed mold new structure of ceramic sanitary ware squatting pan Active CN207549026U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107671983A (en) * 2017-10-15 2018-02-09 苏壮金 A kind of integrally formed mould new structure of ceramic sanitary ware squatting pan
CN109834806A (en) * 2019-03-25 2019-06-04 戴明轩 Ceramic utensil high-pressure slip-casting production line of batch

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107671983A (en) * 2017-10-15 2018-02-09 苏壮金 A kind of integrally formed mould new structure of ceramic sanitary ware squatting pan
CN109834806A (en) * 2019-03-25 2019-06-04 戴明轩 Ceramic utensil high-pressure slip-casting production line of batch

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