CN207547887U - Automotive hub pattern processing unit (plant) and assembly line - Google Patents
Automotive hub pattern processing unit (plant) and assembly line Download PDFInfo
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- CN207547887U CN207547887U CN201721340791.8U CN201721340791U CN207547887U CN 207547887 U CN207547887 U CN 207547887U CN 201721340791 U CN201721340791 U CN 201721340791U CN 207547887 U CN207547887 U CN 207547887U
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Abstract
The utility model is related to automotive hub pattern processing technique field, more particularly, to a kind of automotive hub pattern processing unit (plant) and assembly line, to alleviate the technical issues of automotive hub chromatography process yield in the prior art is low.Including 3D laser modules, position regulating system, alignment system and processing platform.Alignment system is installed on processing platform, for positioning wheel hub to be processed.3D laser modules, are installed on processing platform, for processing predetermined pattern on wheel hub to be processed.Position regulating system is connect with 3D laser modules, for adjusting the spatial position of 3D laser modules.The utility model solve thes problems, such as that traditional wheel hub Laser Processing is difficult to process in three dimensions.
Description
Technical field
The utility model is related to automotive hub pattern processing technique fields, are processed more particularly, to a kind of automotive hub pattern
Device and assembly line.
Background technology
With the rapid development of auto industry, the requirement to automotive hub also increasingly improves, and the color of wheel hub is also gradual
Multiple color is become by solid color, partial automobile manufacturer may require that specific position of the wheel hub supplier on wheel hub (such as:Wheel
Spoke and window) exclusive pattern is processed, this technique is referred to as chromatography technique.
Automotive hub is usually using almag as matrix, matrix surface spraying bottom powder paint, colored paint and transparent powder;Traditional wheel
The chromatography technique of hub is that the specific position on the bottom powder paint surface of wheel hub first sprays a kind of colored paint of color, is dried after having sprayed,
Then it is covered in the position of spraying colored paint using adhesive tape or other manner is covered, covering sprays another face after finishing
The colored paint of color, is dried again, removes overcover after drying, sprays transparent powder, and entire chromatography technique is completed in then drying;It is existing
Some technique either adhesive tape covers or other manner covering can not all avoid colored paint from being dropped significantly along overcover endosmosis
The yield rate of low chromatography.
Therefore, the problem of automotive hub chromatography process yield of the prior art is low is as people's technology urgently to be resolved hurrily
Problem.
Utility model content
The purpose of this utility model is to provide a kind of automotive hub pattern processing unit (plant) and assembly line, to alleviate existing skill
The technical issues of automotive hub chromatography process yield is low present in art.
In order to solve the above technical problems, technical solution provided by the utility model is:
It is a kind of for automotive hub pattern processing device, including 3D laser modules, position regulating system, alignment system with
And processing platform;
The alignment system is installed on the processing platform, for positioning wheel hub to be processed;
The 3D laser modules, are installed on the processing platform, for processing predetermined pattern on wheel hub to be processed;
The position regulating system is connect with the 3D laser modules, for adjusting the space bit of the 3D laser modules
It puts.
Further,
The 3D laser modules include same camera shaft, dynamic focusing module and XY galvanometers;
The same camera shaft, for acquiring the image information of wheel hub to be processed;The opticpath of the same camera shaft passes through
The XY galvanometers;
The dynamic focusing module is arranged in parallel with the same camera shaft, for exporting laser;The dynamic focusing module
Laser path pass through the XY galvanometers;
The XY galvanometers, for adjusting the opticpath and the laser path.
Further,
The position regulating system includes:
First adjustment axis, the second adjustment axis and rotary shaft;
First adjustment axis is horizontally installed to the processing platform, and perpendicular to the circulation direction of workpiece;
Second adjustment axis, it is vertical with first adjustment axis and be slidably connected with first adjustment axis;
The rotary shaft, is slidably connected with second adjustment axis and free end connects with 3D laser modules rotation
It connects.
Further,
The alignment system includes Bao Zhong mechanisms;
The Bao Zhong mechanisms, including two engaging units, the engaging unit includes movable snap-gauge and driving motor, described
The working face of movable snap-gauge is adapted to the circumferential surface of the wheel hub;The output shaft of the driving motor is connect with the movable snap-gauge,
For driving the movable snap-gauge close to or far away from wheel hub to be processed.
Further,
The alignment system includes axial positioning mechanism;
The axial positioning mechanism includes expansion sleeve, and the expansion sleeve stretches into the center of wheel hub to be processed with axially position institute
State wheel hub to be processed.
Further,
The alignment system includes Scan orientation mechanism;
The Scan orientation mechanism, for identifying the characteristic point of wheel hub to be processed.
Further,
The alignment system includes rotating mechanism;
The rotating mechanism for wheel hub to be processed to be driven to rotate, also, obtains characteristic point in the Scan orientation mechanism
After stop.
Further,
The device of the automotive hub pattern processing is additionally provided with dust exhaust apparatus.The dust exhaust apparatus is processed for drawing
The dust generated in journey.
A kind of assembly line for the processing of automotive hub pattern, including the above-mentioned dress for the processing of automotive hub pattern
It puts.
Further,
The processing platform is provided with hoisting belts, and the hoisting belts drop to after the Bao Zhong mechanisms terminate operation
Low level.
A kind of method for the processing of automotive hub pattern, including:
Primary Location:Start Bao Zhong mechanisms to position the wheel hub to be processed;
It is accurately positioned:The center of expansion sleeve tensioner wheel hub to be processed in the axial positioning mechanism, hoisting belts decline,
Rotating mechanism drives wheel hub rotation to be processed;Scan orientation mechanism identifies the characteristic point of wheel hub to be processed, in the Scan orientation
After mechanism obtains characteristic point, the rotating mechanism stops operating;
D is scanned:The first adjustment axis, the second adjustment axis and the rotary shaft of position regulating system are adjusted, to adjust the 3D
The position of laser module.
With reference to above-mentioned technical proposal, the advantageous effect that the utility model can reach is:
In chromatography process is carried out, wheel hub to be processed is conveyed into processing platform, alignment system to wheel hub to be processed into
What line position was put is accurately positioned, and after the completion of being positioned in the position of wheel hub to be processed, position regulating system adjusts the sky of 3D laser modules
Between position so that 3D laser modules output laser spot useful effect in the processing stand of wheel hub to be processed.
A kind of colored paint of color is carried out specific position and given zone by technical solution provided by the utility model using laser
The stripping in domain, the colored paint of another color is exposed in the specific region after stripping, and wheel can be completed without the mode of covering
Hub sleeve color, thus yield rate is higher.Also, since position regulating system can adjust 3D laser modules on XYZ axis, utilize XY
The position of axis is adapted to the automotive hub of different model, and focal length is controlled, therefore efficiently solve using the adjustment of Z axis position
Traditional wheel hub Laser Processing is difficult to three dimensions is processed the problem of.
Description of the drawings
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution of the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described, it should be apparent that, it is described below
In attached drawing be the utility model some embodiments, for those of ordinary skill in the art, do not paying creativeness
Under the premise of labour, other attached drawings are can also be obtained according to these attached drawings.
Fig. 1 is the overall structure diagram of automotive hub pattern process line that the utility model embodiment provides;
Fig. 2 is that the overall structure diagram of automotive hub pattern processing unit (plant) that the utility model embodiment provides (is not wrapped
Include shell);
Fig. 3 be the automotive hub pattern processing unit (plant) that provides of the utility model embodiment overall structure diagram (including
Shell);
Fig. 4 is that the work of the 3D laser modules in the automotive hub pattern processing unit (plant) that the utility model embodiment provides is former
Reason figure.
Icon:100-3D laser modules;200- position regulating systems;The same camera shafts of 110-;120- dynamic focusing moulds
Group;130-XY galvanometers;The first adjustment axis of 210-;The second adjustment axis of 220-;230- rotary shafts;310- Bao Zhong mechanisms;
311- activity snap-gauges;312- driving motors;320- axial positioning mechanisms;330- Scan orientations mechanism;400- processing platforms;
410- hoisting belts.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with attached drawing, it is clear that described
Embodiment is the utility model part of the embodiment, instead of all the embodiments.Based on the embodiment in the utility model, sheet
Field those of ordinary skill all other embodiments obtained without making creative work, belong to this practicality
Novel protected range.
In the description of the present invention, it should be noted that term " " center ", " on ", " under ", it is "left", "right", " perpendicular
Directly ", the orientation of the instructions such as " level ", " interior ", " outer " or position relationship are based on orientation shown in the drawings or position relationship, are only
The utility model must have specific with the device or element for simplifying description rather than instruction or hint meaning for ease of description
Orientation, with specific azimuth configuration and operation, therefore it is not intended that limitation to the utility model.In addition, term " the
One ", " second ", " third " are only used for description purpose, and it is not intended that instruction or hint relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected or integrally
Connection;Can be mechanical connection or electrical connection;It can be directly connected, can also be indirectly connected by intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, can above-mentioned art be understood with concrete condition
Concrete meaning of the language in the utility model.
Embodiment 1 and embodiment 2 are described in detail below in conjunction with the accompanying drawings:
Fig. 1 is the overall structure diagram of automotive hub pattern process line that the utility model embodiment provides;Fig. 2
Overall structure diagram for the automotive hub pattern processing unit (plant) that the utility model embodiment provides (not including shell);Fig. 3
Overall structure diagram for the automotive hub pattern processing unit (plant) that the utility model embodiment provides (including shell);Fig. 4 is
The fundamental diagram of 3D laser modules in the automotive hub pattern processing unit (plant) that the utility model embodiment provides.
Embodiment 1
A kind of device for the processing of automotive hub pattern, including:
3D laser modules 100, position regulating system 200 and alignment system;
Alignment system is installed on processing platform 400, for positioning wheel hub to be processed;
3D laser modules 100 are installed on processing platform 400, for processing predetermined pattern on wheel hub to be processed;
Position regulating system 200 is connect with 3D laser modules 100, for adjusting the spatial position of 3D laser modules 100.
In chromatography process is carried out, wheel hub to be processed is conveyed into processing platform 400, and alignment system is to wheel hub to be processed
Being accurately positioned for position is carried out, after the completion of being positioned in the position of wheel hub to be processed, position regulating system 200 adjusts 3D laser modules
100 spatial position, so that the laser spot useful effect that 3D laser modules 100 export is in the processing stand of wheel hub to be processed.
A kind of colored paint of color is carried out specific position and specific region by technical solution provided in this embodiment using laser
Stripping, the colored paint of another color is exposed in the specific region after stripping, and wheel hub can be completed without the mode of covering
Chromatography, thus yield rate is higher.Also, since position regulating system 200 can adjust 3D laser modules 100 on XYZ axis, profit
The automotive hub of different model is adapted to the position of XY axis, focal length, therefore effectively solution are controlled using the adjustment of Z axis position
Conventional laser of having determined system of processing is difficult to three dimensions is processed the problem of.
In the alternative of the present embodiment, more preferably,
3D laser modules 100 are included with camera shaft 110, dynamic focusing module 120 and X Y galvanometers;
With camera shaft 110, for acquiring the image information of position to be processed, also, lead to the opticpath of camera shaft 110
Cross XY galvanometers 130;
Dynamic focusing module 120, it is coaxially arranged with same camera shaft 110, for exporting laser, also, dynamic focusing module
120 laser path passes through XY galvanometers 130.Dynamic focusing module 120 includes laser.The laser of laser transmitting is ultraviolet
Laser or green laser or near-infrared laser or CO2Laser, the wavelength of ultraviolet laser are 343nm or 355nm, the wave of green laser
A length of 515nm or 520nm or 532nm, the wavelength of near-infrared laser is 1030nm or 1040nm or the wave of 1064nm, CO2 laser
A length of 9300nm or 10600nm.
XY galvanometers 130, for light regulating path and laser path.130 range of work of XY galvanometers is 50mm × 50mm-
750mm×750mm。
About the working mechanism of 3D laser modules 100, attached drawing is please referred to:
The surface topography information of workpiece predeterminated position is acquired with camera shaft 110, the light of same camera shaft 110 is reflected back by workpiece
Line first passes around XY galvanometers 130, enters same camera shaft through the first eyeglass along first path after the reflex of XY galvanometers 130
110.Dynamic focusing module 120 sends out laser beam along the second path, and the first eyeglass is contacted after the second lens reflecting, then through
Enter XY galvanometers 130 along first path after one lens reflecting, the processing stand of the reflex directive workpiece through XY galvanometers 130.Its
Middle first path is parallel with the second path, in other words, parallel with the axis of dynamic focusing module 120 with camera shaft 110.Wherein,
It should be noted that the type of focusing of 3D laser modules 100 provided in this embodiment is prefocusing or rear focusing.
In the alternative of the present embodiment, more preferably,
Position regulating system 200 includes:
First adjustment axis 210, the second adjustment axis 220 and rotary shaft 230,
First adjustment axis 210 is horizontally installed to processing platform 400, and perpendicular to the circulation direction of workpiece.Further
Ground, the first adjustment axis 210 include electric cylinders.
Second adjustment axis 220 is slidably connected and vertical with the first adjustment axis 210 with the first adjustment axis 210.Further
Ground, the second adjustment axis 220 are slidably connected with the first adjustment axis 210 by the first sliding equipment, and the first sliding equipment includes setting
Sliding slot in the first adjustment axis 210, the first sliding block for being installed on the first sliding groove and being fixedly connected with the second adjustment axis 220, with
And it is set to the first adjustment axis 210 and the first actuator that drive shaft is connect with the first sliding block.Further, it second adjusts
Axis 220 includes electric cylinders.
Rotary shaft 230 is slidably connected with the second adjustment axis 220 and free end is rotatablely connected with 3D laser modules 100.More
Further, rotary shaft 230 is slidably connected with the second adjustment axis 220 by the second sliding equipment, and the second sliding equipment includes setting
Be placed in the sliding slot of the second adjustment axis 220, the second sliding block for being installed on second sliding slot and being fixedly connected with rotary shaft 230 and
It is set to the second adjustment axis 220 and the second actuator that drive shaft is connect with the second sliding block.Further, rotary shaft 230
Including DD motors.
In the alternative of the present embodiment, more preferably,
Alignment system includes Bao Zhong mechanisms 310;
Bao Zhong mechanisms 310, including two engaging units, engaging unit includes movable snap-gauge 311 and driving motor 312, living
The working face of dynamic snap-gauge 311 is adapted to the circumferential surface of wheel hub, and the motor shaft of driving motor 312 is connect with movable snap-gauge 311, for band
Activity snap-gauge 311 is moved close to or far away from wheel hub to be processed.More specifically, engaging unit includes being set to Workpiece circulation direction
The support plate of side is the machining area of workpiece between the support plate of two engaging units.Driving motor 312 is installed on support plate
Top, and the axis direction of the drive shaft of driving motor 312 is perpendicular to the circulation direction of workpiece.
In the alternative of the present embodiment, more preferably,
Alignment system includes axial positioning mechanism 320;
Axial positioning mechanism 320 includes expansion sleeve, and the center that expansion sleeve stretches into wheel hub to be processed is to be processed with axially position
Wheel hub.Expansion sleeve is close under tensioner state with the center cavity inner wall of wheel hub to be processed, and wheel hub to be processed can surround tensioner
Set rotation.
In the alternative of the present embodiment, more preferably,
Alignment system includes Scan orientation mechanism 330;
Scan orientation mechanism 330, for identifying the characteristic point of wheel hub to be processed;
Further, Scan orientation mechanism 330 preferably includes CCD camera, and the specific location of CCD camera for example can be
The top of wheel hub to be processed, such as can be positioned by identifying the valve port of wheel hub.
In the alternative of the present embodiment, more preferably,
Alignment system includes rotating mechanism;
Rotating mechanism for wheel hub to be processed to be driven to rotate, and stops after Scan orientation mechanism 330 obtains characteristic point
Only.
In summary, alignment system include Bao Zhong mechanisms 310, axial positioning mechanism 320, Scan orientation mechanism 330 and
Rotating mechanism, wherein Bao Zhong mechanisms 310 carry out tentatively circumferentially positioned to wheel hub to be processed, and axial positioning mechanism 320 is to be added
Work wheel hub carries out axially position.Scan orientation mechanism 330 acquires the characteristic point of wheel hub to be processed, and rotating mechanism drives wheel to be processed
Hub is rotated and is stopped operating after Scan orientation mechanism 330 collects characteristic point, so as to fulfill the accurate fixed of wheel hub to be processed
Position.
Embodiment 2
Present embodiments provide a kind of assembly line for the processing of automotive hub pattern, the automobile addressed including embodiment 1
The device of wheel hub pattern processing, further includes processing platform 400, and the device for the processing of automotive hub pattern is installed on processing platform
400。
In the alternative of the present embodiment, more preferably,
Hoisting belts 410 are provided on processing platform 400, hoisting belts 410 decline after Bao Zhong mechanisms 310 terminate operation
To low level.Specifically, first, wheel hub to be processed circulates to the hoistable platform of processing platform 400, and hoistable platform is at this time
A high position, at this point, hoistable platform is flushed with upstream flow water plane.Then, Bao Zhong mechanisms 310 carry out tentatively wheel hub to be processed
Circumferentially positioned, after the completion of circumferentially positioned, hoisting belts 410 drop to low level, the lower face of rotating mechanism and wheel hub to be processed
It contacts and is rotated with runner hub, axial positioning mechanism 320 carries out axially position to wheel hub to be processed, and Scan orientation mechanism 330 is adopted
Collect characteristic point, and rotating mechanism stops operating after Scan orientation mechanism 330 collects characteristic point, so as to fulfill accurate fixed
Position.
Embodiment 3
A kind of method for the processing of automotive hub pattern is present embodiments provided, is included the following steps:
S1:Start Bao Zhong mechanisms 310 just to position wheel hub to be processed;
S2:Start rotary shaft 230 to alignment system, hoisting belts 410 decline, in center tensioner wheel hub to be processed
The heart, turntable drive wheel hub rotation to be processed and Scan orientation mechanism 330 identifies the characteristic point of wheel hub to be processed, fixed in scanning
Control turntable stops operating after position mechanism 330 obtains characteristic point;
S3:The first adjustment axis 210, the second adjustment axis 220 and the rotary shaft 230 of position regulating system 200 are adjusted, to adjust
Save focal length and the position of 3D laser modules 100.
A kind of colored paint of color is carried out specific position and specific region by technical solution provided in this embodiment using laser
Stripping, the colored paint of another color is exposed in the specific region after stripping, and wheel hub can be completed without the mode of covering
Chromatography, thus yield rate is higher.Also, since position regulating system 200 can adjust 3D laser modules 100 on XYZ axis, profit
The automotive hub of different model is adapted to the position of XY axis, focal length, therefore effectively solution are controlled using the adjustment of Z axis position
Conventional laser of having determined system of processing is difficult to three dimensions is processed the problem of.
Finally it should be noted that:The above various embodiments is only to illustrate the technical solution of the utility model rather than it is limited
System;Although the utility model is described in detail with reference to foregoing embodiments, those of ordinary skill in the art should
Understand:It can still modify to the technical solution recorded in foregoing embodiments either to which part or whole
Technical characteristic carries out equivalent replacement;And these modifications or replacement, this practicality that it does not separate the essence of the corresponding technical solution are new
The range of each embodiment technical solution of type.
Claims (10)
1. a kind of device for the processing of automotive hub pattern, which is characterized in that adjusted including 3D laser modules (100), position
System (200), alignment system and processing platform (400);
The alignment system is installed on the processing platform (400), for positioning wheel hub to be processed;
The 3D laser modules (100), are installed on the processing platform (400), for processing default figure on wheel hub to be processed
Case;
The position regulating system (200) connect with the 3D laser modules (100), for adjusting the 3D laser modules
(100) spatial position.
2. the device according to claim 1 for the processing of automotive hub pattern, which is characterized in that
The 3D laser modules (100) include same camera shaft (110), dynamic focusing module (120) and XY galvanometers (130);
The same camera shaft (110), for acquiring the image information of wheel hub to be processed;The optical link of the same camera shaft (110)
Diameter passes through the XY galvanometers (130);
The dynamic focusing module (120) is arranged in parallel with the same camera shaft (110), for exporting laser;The dynamic is gathered
The laser path of burnt module (120) passes through the XY galvanometers (130);
The XY galvanometers (130), for adjusting the opticpath and the laser path.
3. the device according to claim 1 for the processing of automotive hub pattern, which is characterized in that
The position regulating system (200) includes:
First adjustment axis (210), the second adjustment axis (220) and rotary shaft (230);
First adjustment axis (210) is horizontally installed to the processing platform (400), and perpendicular to the circulation direction of workpiece;
Second adjustment axis (220) is vertical with first adjustment axis (210) and sliding with first adjustment axis (210)
Dynamic connection;
The rotary shaft (230), is slidably connected and free end and the 3D laser modules with second adjustment axis (220)
(100) it is rotatablely connected.
4. the device according to claim 1 for the processing of automotive hub pattern, which is characterized in that
The alignment system includes Bao Zhong mechanisms (310);
The Bao Zhong mechanisms (310), including two engaging units, the engaging unit includes movable snap-gauge (311) and driving electricity
Machine (312), the working face of the activity snap-gauge (311) are adapted to the circumferential surface of the wheel hub;The output of the driving motor (312)
Axis is connect with the movable snap-gauge (311), for driving the movable snap-gauge (311) close to or far away from wheel hub to be processed.
5. the device according to claim 1 for the processing of automotive hub pattern, which is characterized in that
The alignment system includes axial positioning mechanism (320);
The axial positioning mechanism (320) includes expansion sleeve, and the expansion sleeve stretches into the center of wheel hub to be processed with axially position
The wheel hub to be processed.
6. the device according to claim 1 for the processing of automotive hub pattern, which is characterized in that
The alignment system includes Scan orientation mechanism (330);
The Scan orientation mechanism (330), for identifying the characteristic point of wheel hub to be processed.
7. the device according to claim 6 for the processing of automotive hub pattern, which is characterized in that
The alignment system includes rotating mechanism;
The rotating mechanism for wheel hub to be processed to be driven to rotate, also, obtains feature in the Scan orientation mechanism (330)
Stop after point.
8. a kind of assembly line for the processing of automotive hub pattern, which is characterized in that including such as any one of claim 1-7 institutes
The device for the processing of automotive hub pattern stated.
9. assembly line according to claim 8, which is characterized in that
The processing platform (400) is provided with hoisting belts (410), and the hoisting belts (410) are terminated in Bao Zhong mechanisms (310)
Low level is dropped to after operation.
10. assembly line according to claim 8, which is characterized in that
The device of the automotive hub pattern processing is additionally provided with dust exhaust apparatus.
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CN107498184A (en) * | 2017-10-16 | 2017-12-22 | 杭州嘉锡激光自动化科技有限公司 | Automotive hub pattern processing unit (plant), streamline and automotive hub pattern processing method |
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CN107498184A (en) * | 2017-10-16 | 2017-12-22 | 杭州嘉锡激光自动化科技有限公司 | Automotive hub pattern processing unit (plant), streamline and automotive hub pattern processing method |
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