CN207547154U - A kind of small size bearing cleaning device - Google Patents
A kind of small size bearing cleaning device Download PDFInfo
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- CN207547154U CN207547154U CN201721435627.5U CN201721435627U CN207547154U CN 207547154 U CN207547154 U CN 207547154U CN 201721435627 U CN201721435627 U CN 201721435627U CN 207547154 U CN207547154 U CN 207547154U
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- bearing
- small size
- cleaning
- cleaning device
- cleaning container
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Abstract
The utility model discloses a kind of small size bearing cleaning devices, including pedestal, cleaning container and rotation axis, cleaning container is located on pedestal, rotation axis installs connection by the bottom plate of sealed-bearing and cleaning container, rotation axis lower end is connected with driving motor, cleaning container side is communicated with inlet tube, inlet tube is connected with liquid pump, cleaning container bottom is equipped with outage, center bearing bracket is coated in rotation axis, the free end of center bearing bracket is connected with intermediate support and bearing positioning component in turn, bearing positioning component includes vertical columns and active column, active column sets mobile mechanism.It is built especially suitable for mechanical equipment in the maintenance clean with bearing, there is simple in structure, small investment during industry production, applied widely, operation, easy to adjust, the advantages that cleaning efficiency is high, high-quality.
Description
Technical field
The utility model belongs to machinery repair ancillary technique field, more particularly to a kind of small size bearing cleaning device.
Background technology
In machinery repair field, bearing cleaning is one of indispensable auxiliary process program.At present, the skill of bearing cleaning
Art mainly has ultrasonic cleaning, steam clean, vibrations are cleaned, high temperature embathes and are scrubbed by hand etc., ultrasonic cleaning, steam clean
It is higher with vibrations cleaning efficiency, usually using the more complicated large-scale cleaning equipment of structure, it is chiefly used in big machinery manufacturing field
Large-scale bearing cleaning.And high temperature is then mostly used in flight-line maintenance field and embathes and scrubs by hand, by the bearing of long-time service
It is interior to be stained with the good and bad lubricating grease mixed and metal powder, dust or the other dirts retained after mechanical wear more.These adherency
Object is consolidated in bearing, is often difficult to clean up using HIGH TEMPERATURE PURGE, is scrubbed using craft or is aided with high temperature or has corruption
The cleaning agent of erosion effect could realize thorough cleaning.Manual cleaning efficiency is low, and labor intensity is big, and has to human body different degrees of
Damaging action cannot especially meet the needs of large and medium-sized maintenance company's bearing cleaning.
Since in the recent period, also there are some small size bearing cleaning techniques, a kind of polytypic as disclosed in CN104190641B
Bearing cleaning machine is that spindle motor is fixed on the bracket fixing plate of cabinet bottom, and passes through belt and shaft phase docking, is turned
Axis is fixed on same heart clamp holder center.Bearing to be cleaned is placed on same heart clamp holder during use and is clamped, using high pressure spray
Leaching and hairbrush are cleaned, and obtain preferable cleaning performance and higher cleannes.The cleaning machine once can only one axis of clamping
It holds, cleaning efficiency is low, can not meet the bearing cleaning efficiency requirements of machinery manufacturing industry production line.
Utility model content
Technical problem to be solved in the utility model is to overcome drawbacks described above in the prior art, provides a kind of knot
Structure is simple, can reliably ensure bearing cleaning quality, the high small size bearing cleaning device of cleaning efficiency.
Realize that above-mentioned purpose is adopted the technical scheme that:A kind of small size bearing cleaning device, including pedestal, cleaning container
And rotation axis, cleaning container are located on pedestal, rotation axis installs connection, rotation axis by the bottom plate of sealed-bearing and cleaning container
Lower end is connected with driving motor, and cleaning container side is communicated with inlet tube, and inlet tube is connected with liquid pump, and cleaning container bottom is equipped with
Outage is coated with center bearing bracket in rotation axis, and the free end of center bearing bracket is connected with intermediate support and bearing positioning group in turn
Part, bearing positioning component include vertical columns and active column, active column setting mobile mechanism.
The mobile mechanism includes movable supporting board, and one end of movable supporting board is fixedly connected with active column, and the other end passes through
Bolt is connect with the sliding slot set on the intermediate support.
The cleaning container madial wall sets several vertical hairbrush.
The cleaning container madial wall sets several horizontal hairbrush.
Pipe sleeve is equipped on the vertical columns and active column.
At least one upper end is equipped with limiting block piece in the vertical columns and active column.
The center bearing bracket is multiple.
The driving motor main shaft is provided with flywheel, flywheel setting braking mechanism.
The driving motor uses variable-frequency motor.
The vertical hairbrush setting horizontal hunting mechanism.
The major advantage of the utility model is:
1)The small size bearing cleaning device of the utility model, bearing to be cleaned use by center bearing bracket, intermediate support 4 and live
The combined type support construction of dynamic support plate composition, can according to bearing batch size to be cleaned number and axle gauge lattice to be cleaned
Size connects one or more intermediate support on a main support, and can adjust work by the mobile adjustment of movable supporting board
Dynamic the distance between column and vertical columns, the circumscribed circle diameter size for making three root posts is adjustable, to adapt to the axis of different size
It holds.It is possible thereby to significantly improve bearing cleaning efficiency.
2)Several vertical hairs 1 and several horizontal hairbrush on the madial wall of cleaning container 2 are set, are rinsed in stirring
On the basis of the end face of bearing bracket stand, roller and bearing is scrubbed, make the more clean of bearing cleaning to be cleaned.
3)At least one upper end is equipped with limiting block piece in vertical columns and active column, and putting can before bearing to be cleaned
Block piece upper end pivoting point direction will be limited, convenient for installing for bearing to be cleaned, will again be pulled limiting block piece upper end to the back of the body after storing
From axis direction, it can effectively stop that bearing to be cleaned moves up abjection in rotary course.
4)Multiple center bearing brackets can be installed in rotation axis, making full use of for cleaning container inner space can be improved, significantly
Improve the cleaning efficiency of bearing.
5)Flywheel on the electric machine main shaft between driving motor and cleaning container is set, and braking machine is equipped with flywheel
Structure conducive to the rotary inertia of rotary system is increased, saves power consumption, during use, while is needed in cleaning rotary system
During deceleration, can also be stopped by braking mechanism point makes rotation quickly slow down.With reference to the use of variable-frequency motor so that bearing to be cleaned exists
The stirring and washing mode alternately combined by rotary speed speed and rotating in cleaning container obtains good cleaning effect
Fruit.
6)It is right during industry production that the small size bearing cleaning device of the utility model is built especially suitable for mechanical equipment
In the maintenance clean with bearing, there is simple in structure, small investment, applied widely, operation, easy to adjust, cleaning efficiency height, matter
The advantages that having measured.
Description of the drawings
The utility model is described further below in conjunction with the accompanying drawings:
Fig. 1 is the structure diagram of embodiment one;
Fig. 2 is the structure diagram of Fig. 1 middle (center) bearings support rotary system;
Fig. 3 is the structure diagram of the bearings rotary system of another structure in Fig. 1;
Fig. 4 is the structure diagram of embodiment two;
Fig. 5 is the structure diagram of embodiment three.
Specific embodiment
The utility model is described further with reference to the accompanying drawings and examples.
Embodiment one
As shown in Figure 1, Figure 2, Figure 3 shows, the small size bearing cleaning device of the utility model, including pedestal 1,2 and of cleaning container
Barrel-like structure can be made in rotation axis 11, cleaning container 2, and on the top plate of pedestal 1, the top of cleaning container 2 can set lid
Plate 12, to prevent cleaning solution from splashing out cleaning container 2.Rotation axis 11 installs company by the bottom plate of sealed-bearing 17 and cleaning container 2
It connects.11 lower end of rotation axis is connected with driving motor 18, and 2 side of cleaning container is communicated with inlet tube 14, and inlet tube 14 is connected with liquid
Pump 15,2 lower part of cleaning container are equipped with outage 3.Fixation is coated with center bearing bracket in rotation axis 11, and center bearing bracket is by centre
Cover for seat 10 formed with several main supports 9 for penetrating linear array, thrust shaft can be set between the bottom plate of cover for seat 10 and cleaning container 2
16 are held, in order to which center bearing bracket is with the rotation of rotation axis 11.The free end of each main support 9 is connected with intermediate support in turn respectively
4 and bearing positioning component, bearing positioning component includes 1 vertical columns 5 and 2 active columns 6, and vertical columns 5 are located at centre
The tail end position of stent 4 can be threadedly coupled with intermediate support 4, and can install locking nut additional in the lower end of vertical columns 5;Activity
Column 6 sets mobile mechanism, which includes the movable supporting board 8 of T-shaped structure, and one end of movable supporting board 8 is stood with 2 activities
Column 6 is threadedly coupled, and can install locking nut additional in the lower end of active column 6, and the other end of movable supporting board 8 passes through bolt 13 and pressure
Tight nut is connect with the sliding slot 4-1 set on the intermediate support 4.
The device when in use, the position of active column 6 can be adjusted according to the size of 7 inner ring of bearing to be cleaned and passes through pressure
Tight nut is fixed, and three external diameter of a circles of column is made to be slightly less than the internal diameter of bearing 7 to be cleaned, convenient for bearing 7 to be cleaned
Slowly it is freely rotated.Then bearing 7 to be cleaned is placed through one by one on three columns, starts liquid pump 15 into cleaning container 2
Appropriate cleaning solution is filled with, starts driving motor 18, bearing 7 to be cleaned is made to obtain stirring by the rotation of rotation axis 11 and rinsed, clearly
Cleaning solution by drain pipe 3 can be discharged, and the cleaning solution adhered on bearing is got rid of only after wash clean, shuts down driving motor 18,
Take out clean bearing.The cleaning of bearing 7 to be cleaned can be completed in batches by repeating aforesaid operations.In the utility model, treat
Bearing cleaning 7, can basis using three segments combined support constructions being made of center bearing bracket, intermediate support 4 and movable supporting board 8
7 batch size of bearing to be cleaned number and 7 specification of bearing to be cleaned size, on a main support 9 connect one or
More intermediate supports 4(See Fig. 3), and can by the mobile adjustment of movable supporting board 8 come adjust active column 6 and vertical columns 5 it
Between distance, the circumscribed circle diameter size for making three root posts is adjustable, to adapt to the bearing of different size.It is possible thereby to improve bearing
Cleaning efficiency.
Embodiment two
Referring to Fig. 4, the general inner ring of the larger thrust bearing of specification is relatively difficult to clean, therefore present embodiment is held in cleaning
Several vertical hairbrush 19 and several horizontal hairbrush 20 are set on the madial wall of device 2, to bearing on the basis of stirring is rinsed
The end face of frame, roller and bearing is scrubbed, and cleans bearing 7 to be cleaned more clean.In order to brush bearing 7 to be cleaned
It more can smoothly be rotated during washing, convenient for uniformly being scrubbed to bearing side, present embodiment is in vertical columns 5
With rotary pipe sleeve 22 is equipped on active column 6, have certain rub between the pipe sleeve 22 and column and bearing inner race
Power is wiped, makes damping of the rotation of bearing 7 with appropriateness to be cleaned, conducive to the scrub of hairbrush.Consider in 7 rotary course of bearing to be cleaned
Easily deviate from column under the upward thrust of cleaning solution, present embodiment is at least one in vertical columns 5 and active column 6
A upper end is equipped with limiting block piece 21, which may be designed as L-shaped structure, be threaded in the upper end of column, and can
Rotation is adjusted, and 21 upper end pivoting point direction of block piece can will be limited before putting bearing 7 to be cleaned, convenient for wearing for bearing 7 to be cleaned
Dress again pulls limiting block piece 21 upper end to away from axis direction after storing, and abjection is moved up with stop bearing 7 to be cleaned.
Embodiment three
Referring to Fig. 5, in order to improve bearing cleaning efficiency, multiple center bearing brackets can be installed in rotation axis 11, it specifically can be
At least one Top fastening screw is set, and is correspondingly arranged elongated slot in rotation axis side in the cover for seat 10 of each center bearing bracket, so both
Convenient for the Fast Installation of each center bearing bracket, ensure that and be firmly combined between center bearing bracket and rotation axis 11.Each center bearing bracket it
Between spacer can be set, larger gap can be designed between spacer and rotation axis 11, conducive to Fast Installation.In order to increase rotary system
Rotary inertia, save power consumption, a flywheel be set on electric machine main shaft that can be between driving motor 18 and cleaning container 2
23, also it can be equipped with braking mechanism with flywheel 23.Electric control structure can be used in the braking mechanism, including brake shoes 24 and with
Frame body 25, the electromagnetic clutch mechanism of the connection of pedestal 1, brake shoes 24 can be connect, and can move left and right by guide rod with frame body 25,
The other end of guide rod is equipped with driving block, and compressed spring is coated on guide rod.During use, when electromagnetic clutch mechanism connects
Driving block can be attracted during energization source and brake shoes 24 is driven to be moved to the left, flywheel 23 and band are made by the friction of brake shoes 24
Dynamic rotary system stops operating;Braking state is detached from by the effect of compressed spring during deenergization.Meanwhile in cleaning rotary system
When needing to slow down, it can also be stopped by braking mechanism point(That is fast clutch)Rotation is made quickly to slow down.
Experiments have shown that bearing 7 to be cleaned is rotated in cleaning container 2 by quickly rotating, at a slow speed and rotating alternating
Realize that cleaning solution cleaning performance under agitated conditions is preferable, efficiency is also opposite to be improved, therefore driving motor 18 is preferably with frequency conversion
Motor, and signal connection controller 26 is automatically controlled with realizing therewith for setting.
In cleaning process, cleaning solution should keep appropriate high temperature, you can improve cleaning efficiency, and need to ensure washing and cleaning operation
Safety, therefore the utility model setting heating arrangements 27 and temperature sensor 28 in lower part in cleaning container 2.Heating arrangements 27
It can be connect with temperature sensor 28 with controller signals, implement automatically controlling for cleaning solution temperature.
Braking mechanism can also be connect with controller signals, by control program to rotary system rotate it is fast, slow, stop carrying out
It automatically controls.
The improper movement of the active column 6 in order to prevent can set in the sliding slot 4-1 side walls and match with the bolt 9
The arc groove of conjunction(Do not show in figure).The vertical hairbrush 20 sets horizontal hunting mechanism 29, for vertical hairbrush 20 along described
Transmission shaft 11 radially wobbles, to adapt to the cleaning of different size bearing.Cylinder driving may be used in the horizontal hunting mechanism 29,
Electromagnetic drive can also be used, these are routine techniques known to this field, and structure repeats no more.
Embodiment is only to illustrate the preferable technical solution of the utility model rather than the limitation to the utility model, this field
Other modifications or equivalent replacement that those skilled in the art make the technical solution of the utility model, without departing from this practicality
The spirit and scope of new technique scheme should all cover within the right of the utility model.
Claims (10)
1. a kind of small size bearing cleaning device, including pedestal, cleaning container and rotation axis, cleaning container is located on pedestal, rotation
Axis installs connection by the bottom plate of sealed-bearing and cleaning container, and rotation axis lower end is connected with driving motor, cleaning container side
Inlet tube is communicated with, inlet tube is connected with liquid pump, and cleaning container bottom is equipped with outage, it is characterised in that:It is installed in rotation axis
There is center bearing bracket, the free end of center bearing bracket is connected with intermediate support and bearing positioning component in turn, and bearing positioning component includes
Vertical columns and active column, active column setting mobile mechanism.
2. small size bearing cleaning device as described in claim 1, it is characterised in that:The mobile mechanism includes movable supporting board,
One end of movable supporting board is fixedly connected with active column, and the other end is connected by the sliding slot set on bolt and the intermediate support
It connects.
3. small size bearing cleaning device as described in claim 1, it is characterised in that:The cleaning container madial wall setting is several
A vertical hairbrush.
4. small size bearing cleaning device as described in claim 1, it is characterised in that:The cleaning container madial wall setting is several
A horizontal hairbrush.
5. small size bearing cleaning device as described in claim 1, it is characterised in that:It is worn on the vertical columns and active column
Equipped with pipe sleeve.
6. small size bearing cleaning device as described in claim 1, it is characterised in that:In the vertical columns and active column extremely
Upper end one few is equipped with limiting block piece.
7. small size bearing cleaning device as described in claim 1, it is characterised in that:The center bearing bracket is multiple.
8. small size bearing cleaning device as described in claim 1, it is characterised in that:The driving motor main shaft is provided with winged
Wheel, flywheel setting braking mechanism.
9. small size bearing cleaning device as described in claim 1, it is characterised in that:The driving motor uses variable-frequency motor.
10. small size bearing cleaning device as claimed in claim 3, it is characterised in that:The vertical hairbrush setting horizontal hunting
Mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721435627.5U CN207547154U (en) | 2017-11-01 | 2017-11-01 | A kind of small size bearing cleaning device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721435627.5U CN207547154U (en) | 2017-11-01 | 2017-11-01 | A kind of small size bearing cleaning device |
Publications (1)
Publication Number | Publication Date |
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CN207547154U true CN207547154U (en) | 2018-06-29 |
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Application Number | Title | Priority Date | Filing Date |
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CN201721435627.5U Expired - Fee Related CN207547154U (en) | 2017-11-01 | 2017-11-01 | A kind of small size bearing cleaning device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109431245A (en) * | 2018-12-25 | 2019-03-08 | 郑州爱丁宝机电科技有限公司 | Automatic frying and pot washing integrated machine |
CN109772572A (en) * | 2019-03-28 | 2019-05-21 | 安徽环泰新材料科技有限公司 | Impurity removal means are used in a kind of production of glass microballoon |
-
2017
- 2017-11-01 CN CN201721435627.5U patent/CN207547154U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109431245A (en) * | 2018-12-25 | 2019-03-08 | 郑州爱丁宝机电科技有限公司 | Automatic frying and pot washing integrated machine |
CN109772572A (en) * | 2019-03-28 | 2019-05-21 | 安徽环泰新材料科技有限公司 | Impurity removal means are used in a kind of production of glass microballoon |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180629 Termination date: 20191101 |
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CF01 | Termination of patent right due to non-payment of annual fee |