CN207546533U - A kind of efficient heating in medium frequency pretreatment reaction kettle device - Google Patents

A kind of efficient heating in medium frequency pretreatment reaction kettle device Download PDF

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Publication number
CN207546533U
CN207546533U CN201721649278.7U CN201721649278U CN207546533U CN 207546533 U CN207546533 U CN 207546533U CN 201721649278 U CN201721649278 U CN 201721649278U CN 207546533 U CN207546533 U CN 207546533U
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China
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reaction kettle
medium frequency
efficient heating
heating
axle bed
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CN201721649278.7U
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冯建平
蒋佐成
杨欢春
黄荣海
尹少华
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Karamay Tuoyuan Chemical Co Ltd
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Karamay Tuoyuan Chemical Co Ltd
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Abstract

This patent belongs to the preconditioning technique field of material to be mixed,Specifically disclose a kind of efficient heating in medium frequency pretreatment reaction kettle device,Including reaction kettle,Rabbling mechanism and the stent for being used to support reaction kettle,The rabbling mechanism includes motor,Shaft,Helical blade and axle bed,The shaft runs through reaction kettle,And pass through axle bed and be fixedly connected with reaction kettle bottom end,The side of the reaction kettle is hollow cavity,Two blocks of magnet are arranged in the hollow cavity,The reaction kettle side inner walls are equipped with the resistance wire circuit board being correspondingly arranged respectively with two blocks of magnet,The resistance wire circuit board is connect respectively with the axle bed at shaft both ends by conducting wire,Intermediate-frequency heating furnace is equipped at intervals with the outer wall of the reaction kettle,The intermediate-frequency heating furnace includes intermediate frequency controller,Several induction coils,Fixed plate and shell,Each induction coil connects respectively with two fixed plates.Compared with traditional reaction kettle heating unit, the utility model has the characteristics that heating speed is fast, energy saving.

Description

A kind of efficient heating in medium frequency pretreatment reaction kettle device
Technical field
The utility model is related to the preconditioning technique fields of material to be mixed, and in particular to a kind of efficient heating in medium frequency is located in advance Reason reaction kettle device.
Background technology
In recent years, the economic rapid development in China, the wherein demand of the energy occupy very important effect with consumption, simultaneously Also the energy and environment contradiction to become increasingly conspicuous is produced.On the one hand, energy consumption is big, supply is insufficient, it is impossible to high speed development Economy matches;On the other hand, since China's energy waste is serious, utilization ratio is low, still in extensive economic development Pattern makes the contradiction between the growth of energy demand and environmental protection also become increasingly conspicuous.Therefore in the new period, country is to enterprise Energy conservation widely popularize, encourage the energy cleaning develop and production, guide more chemical enterprises to product carry out low energy consumption Production.
In production or in use, needing material mixing, the drying by blocky or powdery, conventional method is industrial chemicals It is stirred using spiral agitator, and persistently the substance in reaction kettle is heated by the heating unit on the outside of reaction kettle and is done It is dry, and heating unit heats mostly using resistance-type, this heating means heating speed is slow and pollutes environment, continues During heating, a large amount of electric energy can be wasted, and then increase production cost.
Therefore a kind of reaction kettle heat drying apparatus fast with energy conservation and environmental protection, heating speed is needed, is produced into reducing Sheet and environmental pollution improve the market competitiveness of enterprise.
Utility model content
The purpose of this utility model is to provide a kind of efficient heating in medium frequency pretreatment reaction kettle device, to solve existing add The problem of thermal heating speed is slow, waste electric energy.
In order to achieve the above objectives, the utility model provides a kind of efficient heating in medium frequency pretreatment reaction kettle device, including anti- Kettle, rabbling mechanism and the stent for being used to support reaction kettle are answered, the rabbling mechanism includes motor, shaft, helical blade and axle bed, The motor is fixed on the top of reaction kettle by axle bed, and the shaft runs through reaction kettle, and passes through axle bed and reaction kettle bottom end It is fixedly connected, the helical blade is fixed on shaft surface, and the side of the reaction kettle is hollow cavity, symmetrical in the hollow cavity Equipped with two blocks of magnet, the reaction kettle side inner walls are equipped with the resistance wire circuit board being correspondingly arranged respectively with two blocks of magnet, institute It states resistance wire circuit board to connect respectively by conducting wire with the axle bed at shaft both ends, intermediate frequency is equipped at intervals with the outer wall of the reaction kettle Heating furnace, the intermediate-frequency heating furnace include intermediate frequency controller, several induction coils, two fixed plates and shell, and two described solid Fixed board is arranged in parallel, and the induction coil and fixed plate are hollow structure, two fixations of difference of each induction coil Plate connects, and the middle part of two fixed plates is extended with connecting tube, binding post, the branch are equipped in two connecting tubes Frame is equipped with PLC controller, is equipped with temperature identifier in the reaction kettle, the intermediate frequency controller and temperature identifier with PLC controller is electrically connected.
The principle and advantageous effect of the utility model are:When reaction kettle works normally, shaft is relative in hollow cavity Two blocks of magnet, do cutting magnetic induction line movement, electric current generated in subsequent shaft, then pass through wire transmission to resistance wire circuit board On, and then resistance wire circuit board generates heat, to the material heat drying in reaction kettle;At the same time, intermediate frequency controller to Induction coil leads to electric current of intermediate frequency, the highdensity magnetic line of force, and cleavage reaction kettle are generated in subsequent induction coil, then reaction kettle Temperature quickly increases, and the material in reaction kettle is thermally dried;And in the process, intermediate-frequency heating furnace and resistance wire integrate Plate heats reaction kettle, when the temperature value in reaction kettle is transmitted to PLC controller by the temperature identifier in reaction kettle, PLC controller judges whether to meet setting value, if do not met, intermediate frequency controller is controlled to adjust frequency, is made in reaction kettle Temperature meets setting value.The utility model is fast with heating speed on the one hand using heating in medium frequency stove heat reaction kettle, environmentally friendly On the other hand feature generates electric current by using cutting magnetic induction line and resistance wire circuit board is powered and generates the principle of heat, right Reaction kettle heats, and so as to reduce power consumption when intermediate-frequency heating furnace heats reaction kettle, and then has saved production cost.
Scheme two, this is the preferred of basic scheme, and the junction of the stent and reaction kettle is equipped with buffer board, in reaction kettle During work, the impact force that reaction kettle generates stent can be reduced, so as to which reaction kettle be avoided to be damaged.
Scheme three, this is the preferred of basic scheme, and the resistance wire integrates plate surface equipped with protective device, prevents reaction kettle During long-term work, internal material damages resistance wire circuit board under the influence of centrifugal force in Stirring, so as to Influence the normal stirring of material.
Scheme four, this is preferred for scheme three, and the protective device is made from a material that be thermally conductive so that resistance wire circuit board produces Material in a greater degree of dry reaction kettle of raw heat.
Scheme five, this is the preferred of basic scheme, and 5cm~10cm is divided between the intermediate-frequency heating furnace and reaction kettle, This interval internal intermediate frequency heating furnace is fast to the heating speed of reaction kettle, and heating effect is good.
Scheme six, this is the preferred of basic scheme, and water inlet pipe and outlet pipe are respectively equipped in two connecting tubes, described Water inlet pipe is used for the water filling into induction coil, and the outlet pipe is used to discharge the water in induction coil, since reaction kettle is working Temperature in the process is excessively high, then the temperature of induction coil can be made also to increase, if do not handled, can influence induction coil Service life, therefore by water inlet pipe and outlet pipe persistently to induction coil water filling and draining, to reach cooling induction coil Purpose.
Scheme seven, this is the preferred of basic scheme, and the induction coil is copper coil, by the conduction for improving induction coil On the one hand performance improves heating speed of the intermediate-frequency heating furnace to reaction kettle, on the other hand saves electric energy.
Scheme eight, this is preferred for scheme one, six or seven, and the induction coil inner surface is coated with antirust paint, prevents copper sense Coil is answered to be chronically in water to get rusty, influences the efficiency of heating surface.
Scheme nine, this is the preferred of basic scheme, and the outer surface of the axle bed is coated with insulated paint, prevents shaft because cutting When magnetic induction line generates electric current, staff is accidentally injured.
Scheme ten, this is the preferred of basic scheme, and the top of the reaction kettle is equipped with feed inlet, the bottom end of the reaction kettle Equipped with discharge port, discharge port is equipped with baffle, and the side of the discharge port is equipped with locking member, and described baffle one end is cut with scissors with discharge port It connects, the other end is locked by locking member, and convenient for discharging at any time and charging, the setting of locking member can prevent material in reactor When excessive, baffle is opened accidentally.
Description of the drawings
Fig. 1 is a kind of structure diagram of efficient heating in medium frequency pretreatment reaction kettle device of the utility model;
Fig. 2 is a kind of knot of efficient heating in medium frequency pretreatment reaction kettle device intermediate-frequency heating furnace induction coil of the utility model Structure schematic diagram.
Specific embodiment
The utility model is described in further detail below by specific embodiment:
Reference numeral in Figure of description includes:Stent 1, reaction kettle 2, motor 3, shaft 4, axle bed 5, temperature identifier 6th, feed inlet 7, discharge port 8, baffle 9, buffer board 10, helical blade 11, induction coil 12, magnet 13, resistance wire circuit board 14, Hollow cavity 15, shell 16, outlet pipe 17, binding post 18, fixed plate 19, water inlet pipe 20 and connecting tube 21.
As depicted in figs. 1 and 2:A kind of efficient heating in medium frequency pretreatment reaction kettle device, including reaction kettle 2, rabbling mechanism With the stent 1 for being used to support reaction kettle 2, rabbling mechanism includes motor 3, shaft 4, helical blade 11 and axle bed 5, and motor 3 passes through Axle bed 5 is fixed on the top of reaction kettle 2, and shaft 4 runs through reaction kettle 2, and passes through axle bed 5 and be fixedly connected with 2 bottom end of reaction kettle, spiral shell Vane piece 11 is fixed on 4 surface of shaft, and the side of reaction kettle 2 is hollow cavity 15, and two blocks of magnet 13 are arranged in hollow cavity 15, 2 side inner walls of reaction kettle are equipped with the resistance wire circuit board 14 being correspondingly arranged respectively with two blocks of magnet 13, resistance wire circuit board 14 It is connect respectively by conducting wire with the axle bed 5 at 4 both ends of shaft, intermediate-frequency heating furnace, heating in medium frequency is equipped at intervals with the outer wall of reaction kettle 2 Stove includes intermediate frequency controller, 12, two fixed plates 19 of several induction coils and shell 16, two fixed plates 19 and is arranged in parallel, and feels It is hollow structure to answer coil 12 and fixed plate 19, and two fixed plates 19 of difference of each induction coil 12 connect, two fixations The middle part of plate 19 is extended with connecting tube 21, and binding post 18 is equipped in two connecting tubes 21, and stent 1 is equipped with PLC controller, Temperature identifier 6 is equipped in reaction kettle 2, intermediate frequency controller and temperature identifier 6 are electrically connected with PLC controller.
When reaction kettle 2 works normally, shaft 4 does cutting magnetic induction line fortune relative to two blocks of magnet 13 in hollow cavity 15 It is dynamic, electric current is generated in subsequent shaft 4, then by wire transmission to resistance wire circuit board 14, and then resistance wire circuit board 14 generate heat, to the material heat drying in reaction kettle 2;At the same time, intermediate frequency controller leads to medium frequency electric to induction coil 12 It flows, generates the highdensity magnetic line of force, and cleavage reaction kettle 2 in subsequent induction coil 12, then the temperature of reaction kettle 2 quickly rises Height is thermally dried the material in reaction kettle 2;And in the process, intermediate-frequency heating furnace and resistance wire circuit board 14 are right Reaction kettle 2 heats, when the temperature value in reaction kettle 2 is transmitted to PLC controller by the temperature identifier 6 in reaction kettle 2, PLC Controller judges whether to meet setting value, if do not met, intermediate frequency controller is controlled to adjust frequency, makes the temperature in reaction kettle 2 Degree meets setting value.
On the one hand this programme using heating in medium frequency stove heat reaction kettle 2, has the characteristics of heating speed is fast, environmentally friendly, another Aspect generates electric current by using cutting magnetic induction line and resistance wire circuit board 14 is powered and generates the principle of heat, to reaction kettle 2 Heating, so as to reduce power consumption when intermediate-frequency heating furnace heats reaction kettle 2, and then has saved production cost.It is propping up The junction of frame 1 and reaction kettle 2 sets buffer board 10, can reduce what reaction kettle 2 generated stent 1 when reaction kettle 2 works Impact force, so as to which reaction kettle 2 be avoided to be damaged.Protective device is set on 14 surface of resistance wire circuit board, reaction kettle 2 can be prevented During long-term work, internal material damages resistance wire circuit board 14 under the influence of centrifugal force in Stirring, from And influence the normal stirring of material.Being divided into 5cm~10cm between setting intermediate-frequency heating furnace and reaction kettle 2 can be to reaction kettle 2 Heating speed is fast, and heating effect is good, and in the present solution, being set to 7cm.
Water inlet pipe 20 and outlet pipe 17 are respectively equipped in two connecting tubes 21, water inlet pipe 20 is used to note into induction coil 12 Water, outlet pipe 17 are used to discharge the water in induction coil 12, since the temperature of reaction kettle 2 during the work time is excessively high, then can make The temperature of induction coil 12 also increases, if do not handled, can influence the service life of induction coil 12, thus by into Water pipe 20 and outlet pipe 17 are persistently to 12 water filling of induction coil and draining, to achieve the purpose that cool down induction coil 12.The line of induction Circle 12 is copper coil, by improving the electric conductivity of induction coil 12, on the one hand improves heating of the intermediate-frequency heating furnace to reaction kettle 2 On the other hand speed saves electric energy.Antirust paint is applied in 12 inner surface of induction coil, copper induction coil 12 can be prevented to be chronically at It gets rusty in water, influences the efficiency of heating surface.Insulated paint is applied in the outer surface of axle bed 5, shaft 4 can be prevented because doing cutting magnetic induction line generation During electric current, staff is accidentally injured.Feed inlet 7 is equipped on the top of reaction kettle 2, the bottom end of reaction kettle 2 is equipped with discharge port 8, discharging Mouth 8 is equipped with baffle 9, and the side of discharge port 8 is equipped with locking member, and 9 one end of baffle is hinged with discharge port 8, and the other end passes through locking member Locking, convenient for discharging at any time and charging, the setting of locking member, when can prevent that material is excessive in reaction kettle 2, baffle 9 is unexpected to be beaten It opens.
Above-described is only the embodiment of the utility model, and the common sense such as well known concrete structure and characteristic are herein in scheme It does not describe excessively.It should be pointed out that for those skilled in the art, in the premise for not departing from the utility model structure Under, several modifications and improvements can also be made, these should also be considered as the scope of protection of the utility model, these are not all interfered with The effect and practical applicability that the utility model is implemented.This application claims protection domain should be with the content of its claim Subject to, the records such as specific embodiment in specification can be used for explaining the content of claim.

Claims (10)

1. a kind of efficient heating in medium frequency pretreatment reaction kettle device, including reaction kettle, rabbling mechanism and is used to support reaction kettle Stent, the rabbling mechanism include motor, shaft, helical blade and axle bed, and the motor is fixed on reaction kettle by axle bed Top, the shaft runs through reaction kettle, and passes through axle bed and be fixedly connected with reaction kettle bottom end, and the helical blade is fixed on shaft Surface, which is characterized in that the side of the reaction kettle is hollow cavity, and two blocks of magnet are arranged in the hollow cavity, described anti- Kettle side inner walls is answered to be equipped with the resistance wire circuit board being correspondingly arranged respectively with two blocks of magnet, the resistance wire circuit board and shaft The axle bed at both ends is connected respectively by conducting wire, and intermediate-frequency heating furnace, the heating in medium frequency are equipped at intervals with the outer wall of the reaction kettle Stove includes intermediate frequency controller, several induction coils, two fixed plates and shell, and two fixed plates are arranged in parallel, the sense It is hollow structure to answer coil and fixed plate, two fixed plate connections of difference of each induction coil, two fixations The middle part of plate is extended with connecting tube, and binding post is equipped in two connecting tubes, and the stent is equipped with PLC controller, Temperature identifier is equipped in the reaction kettle, the intermediate frequency controller and temperature identifier are electrically connected with PLC controller.
A kind of 2. efficient heating in medium frequency pretreatment reaction kettle device according to claim 1, which is characterized in that the stent Buffer board is equipped with the junction of reaction kettle.
A kind of 3. efficient heating in medium frequency pretreatment reaction kettle device according to claim 1, which is characterized in that the resistance The integrated plate surface of silk is equipped with protective device.
A kind of 4. efficient heating in medium frequency pretreatment reaction kettle device according to claim 3, which is characterized in that the protection Device is made from a material that be thermally conductive.
A kind of 5. efficient heating in medium frequency pretreatment reaction kettle device according to claim 1, which is characterized in that the intermediate frequency 5cm~10cm is divided between heating furnace and reaction kettle.
6. a kind of efficient heating in medium frequency pretreatment reaction kettle device according to claim 1, which is characterized in that described in two Water inlet pipe and outlet pipe are respectively equipped in connecting tube, the water inlet pipe is used for the water filling into induction coil, and the outlet pipe is used for Discharge the water in induction coil.
A kind of 7. efficient heating in medium frequency pretreatment reaction kettle device according to claim 1, which is characterized in that the sensing Coil is copper coil.
A kind of 8. efficient heating in medium frequency pretreatment reaction kettle device according to claim 1,6 or 7, which is characterized in that institute It states induction coil inner surface and is coated with antirust paint.
A kind of 9. efficient heating in medium frequency pretreatment reaction kettle device according to claim 1, which is characterized in that the axle bed Outer surface be coated with insulated paint.
10. a kind of efficient heating in medium frequency pretreatment reaction kettle device according to claim 1, which is characterized in that described anti- The top of kettle is answered to be equipped with feed inlet, the bottom end of the reaction kettle is equipped with discharge port, and discharge port is equipped with baffle, the side of the discharge port Face is equipped with locking member, and described baffle one end is hinged with discharge port, and the other end is locked by locking member.
CN201721649278.7U 2017-11-30 2017-11-30 A kind of efficient heating in medium frequency pretreatment reaction kettle device Active CN207546533U (en)

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Application Number Priority Date Filing Date Title
CN201721649278.7U CN207546533U (en) 2017-11-30 2017-11-30 A kind of efficient heating in medium frequency pretreatment reaction kettle device

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Application Number Priority Date Filing Date Title
CN201721649278.7U CN207546533U (en) 2017-11-30 2017-11-30 A kind of efficient heating in medium frequency pretreatment reaction kettle device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113398852A (en) * 2021-06-21 2021-09-17 许昌学院 Inner temperature adjusting device of plate tower

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113398852A (en) * 2021-06-21 2021-09-17 许昌学院 Inner temperature adjusting device of plate tower
CN113398852B (en) * 2021-06-21 2023-03-28 许昌学院 Inner temperature adjusting device of plate tower

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