CN207528099U - A kind of cooling device for being used to inject water system - Google Patents
A kind of cooling device for being used to inject water system Download PDFInfo
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- CN207528099U CN207528099U CN201721578921.1U CN201721578921U CN207528099U CN 207528099 U CN207528099 U CN 207528099U CN 201721578921 U CN201721578921 U CN 201721578921U CN 207528099 U CN207528099 U CN 207528099U
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Abstract
The utility model discloses a kind of for injecting the cooling device of water system, the cooling device is in parallel with the injection water main line for injecting water system, including heat exchanger, cooling medium inlet pipeline and combined valve；The interface N3 of the shell side of heat exchanger described in the cooling medium inlet pipeline connection；The combined valve includes valve V1, valve V2 and valve V3；The first end of the valve V2 connects the first end of the valve V3, and passes through pipeline S1 and connect the injection water main line；The second end of the valve V2 connects the first end of the valve V1, and passes through the interface N1 that pipeline S3 connects the tube side of the heat exchanger；The second end of the valve V3 connects the interface N2 of the tube side of the heat exchanger by pipeline S4, and passes through pipeline S5 and connect the injection water main line；The second end connection interface N5 of the valve V1.
Description
Technical field
The utility model is related to a kind of cooling devices for being used to inject water system of field of pharmaceutical equipment.
Background technology
During injection produces, need to cool down injection water used in production injection, adjust from making
With at extract injection water temperature, to ensure in injection under the premise of the activity of active ingredient, and ensure injection not
Generate precipitation.
Cooling device currently used for injecting water system only has Three models：First be point of use valve after install additional heat exchange
The pattern of device cooling；Second is partial circulating pattern；The third is the pattern of tube-in-tube heat exchanger module.These three patterns, all
There are respective advantage and disadvantage, cannot take into account spirit in the laws and regulations requirement of GMP corresponding to injection water system point cooling and actual use
Activity and the requirement of low energy consumption.
It installs the pattern of heat exchanger cooling after the valve of point of use additional, every time before cooling, heat exchanging device is required for carry out
Line cleans and sterilizing, can use, need the additional washing and sterilizing time and increase corresponding energy consumption.
Partial circulating pattern makes heat exchanger in parallel with injection water system, participates in system circulation, and be always maintained at germ-free condition,
Heat exchanger needs washing and sterilizing although such pattern solves the problems, such as to cool down every time before, the point valve used to note
There is cooling dead angle between the injection water main line of water jet system, if injection water is passed straight back to injection water main line, do not have
The temperature that the low temperature injection water used must influence injection water in injection water main line controls, and also adds additional cooling and is situated between
The energy consumption of matter and steam, and in the ability of heat exchanger to be increased, cause to waste；If injection water is not back to injection water directly
Main line takes discharge or with other mode of heatings, also can additionally increase corresponding energy consumption.
The pattern of tube-in-tube heat exchanger module can solve to install additional after the valve of point of use the pattern of heat exchanger cooling and small follow
Ring mode problem encountered, but due to the maximum exchange capability of heat of tube-in-tube heat exchanger module, can only handle flow 0~
The operating mode of 2000L/h, and heat exchange efficiency is also low.
The cooling device that Three models cannot be used in injection water system had not only met the laws and regulations requirement of GMP but also had met reality
The use of requirement during to(for) flexibility and low energy consumption.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, provide a kind of cooling for being used to inject water system
Device had not only met the laws and regulations requirement of GMP but also had met the requirement for flexibility and low energy consumption in actual use.
Realizing a kind of technical solution of above-mentioned purpose is：A kind of cooling device for being used to inject water system, the cooling device
It is in parallel with the injection water main line for injecting water system, including heat exchanger, cooling medium inlet pipeline and combined valve；
The interface N3 of the shell side of heat exchanger described in the cooling medium inlet pipeline connection；
The combined valve includes valve V1, valve V2 and the first end of valve V3, the valve V2 connect the valve
The first end of door V3, and pass through pipeline S1 and connect the injection water main line；Described in the second end connection of the valve V2
The first end of valve V1, and pass through the interface N1 that pipeline S3 connects the tube side of the heat exchanger；The second end of the valve V3
Portion connects the interface N2 of the tube side of the heat exchanger by pipeline S4, and passes through pipeline S5 and connect the injection water main line；Institute
State the second end connection interface N5 of valve V1.
Further, the import of the cooling medium inlet pipeline is equipped with valve V4.
Further, the cooling medium inlet pipeline is equipped with sensor T1, the pipeline S3 and is equipped with sensor T2,
The pipeline S4 is equipped with sensor T3.
Further, the pipeline S1 and pipeline S5 connects an injection water main line with injecting water system simultaneously
Pitot tube in parallel.
Further, connection interface N6 by the S5 pipelines.
Further, the interface N5 is equipped with sample cock.
Further, the valve V1, the valve V2 and the valve V3 are diaphragm valve.
Further, the heat exchanger is inverted in the cooling device, including housing, tube sheet and U-tube beam；The interface
N1 and the interface N2 are respectively positioned on the tube sheet, and the interface N3 is located on the housing, and the bottom of the housing is additionally provided with
Interface N4；
The first end of the U-tube beam is connected with the interface N1, the second end and the interface of the U-tube beam
N2 is connected, and forms the tube side；
The housing is socketed in the radial outside of the U-tube beam, the top surface of the bottom surface of the tube sheet and the housing it
Between be equipped with the sealed pipe plate that is connect with the U-tube collar；The top surface of the sealed pipe plate is bonded with the bottom surface of the tube sheet and can
It is removedly fixed；The excircle of the bottom surface of the sealed pipe plate is bonded with the top surface of the housing, and is removably secured, and is formed
The shell side.
Further, it is logical between the sealed pipe plate and the housing between the sealed pipe plate and the tube sheet
Clip is crossed to fix.
Further, the U-tube beam is socketed several bafflings that can be bonded with the internal perisporium of the housing from top to bottom
Plate；And the baffle plate is alternately distributed in the interface N2 sides of the interface N1 sides of the U-tube beam and the U-tube beam.
Employ the utility model it is a kind of for inject water system cooling device technical solution, the cooling device with
The injection water main line for injecting water system is in parallel, including heat exchanger, cooling medium inlet pipeline and combined valve；It is described cold
But medium entrance pipeline connects the interface N3 of the shell side of the heat exchanger；The combined valve includes valve V1, valve V2 and valve
Door V3；The first end of the valve V2 connects the first end of the valve V3, and passes through pipeline S1 and connect the injection water
Main line；The second end of the valve V2 connects the first end of the valve V1, and passes through pipeline S3 and connect the heat exchange
The interface N1 of the tube side of device；The second end of the valve V3 connects the interface N2 of the tube side of the heat exchanger by pipeline S4,
And pass through pipeline S5 and connect the injection water main line；The second end connection interface N5 of the valve V1.It has the technical effect that：
Without sterilizing and the cleaning online of heat exchanging device before starting, there is no cooling dead angles, and note will not be flowed back into through overcooled injection water
Jetting main line will not direct emission, reduce energy consumption and waste, and exchange capability of heat is big, heat exchange efficiency is high, can handle and change
The operating mode of 0~10000L/h of injection water flow in hot device, therefore it had not only met the laws and regulations requirement of GMP but also had met actual use process
In requirement for flexibility and low energy consumption.
Description of the drawings
Fig. 1 be the utility model it is a kind of for inject water system cooling device it is standby when injection water flow graph
Fig. 2 be the utility model it is a kind of for inject the cooling device of water system it is standby when combined valve state show
It is intended to.
Fig. 3 be the utility model it is a kind of for inject water system cooling device work when injection water flow graph.
Fig. 4 is that a kind of of the utility model is used to inject the combined valve state that the cooling device of water system works constantly
Schematic diagram.
Fig. 5 is the injection water flow graph before a kind of cooling device shutdown for being used to inject water system of the utility model.
Fig. 6 is a kind of structure diagram of the heat exchanger of cooling device for being used to inject water system of the utility model.
Specific embodiment
Please refer to Fig.1 to Fig. 6, the inventor of the utility model in order to preferably to the technical solution of the utility model into
Row understands, is described in detail below by specifically embodiment, and with reference to attached drawing：
Fig. 1 to Fig. 5, the injection water flow direction that arrow represents.
Referring to Fig. 1, a kind of of the utility model for the cooling device of injecting water system is note with injecting water system
The parallel connection of jetting main line, including heat exchanger 1, cooling medium inlet pipeline 2, combined valve 3 and Pitot tube 4.
As shown in fig. 6, heat exchanger 1 the utility model it is a kind of for inject water system cooling device in be inverted, wrap
Include housing 11, tube sheet 12 and U-tube beam 13.The top surface of tube sheet 12 is equipped with interface N1 and interface N2, the periphery wall of housing 11
Top is equipped with interface N3, and the bottom of housing 11 is equipped with interface N4.
The first end connection interface N1 of U-tube beam 13, the second end connection interface N2 of U-tube beam 13, forms heat exchange
The tube side of device 1.
Housing 11 is socketed in the radial outside of U-tube beam 13, is additionally provided between the bottom surface of tube sheet 12 and the top surface of housing 11
The sealed pipe plate 14 being socketed with U-tube beam 13；The top surface of sealed pipe plate 14 is bonded and is removably secured with the bottom surface of tube sheet 12；
The excircle of the bottom surface of sealed pipe plate 14 is bonded with the top surface of housing 11, and is removably secured, and forms the shell side of heat exchanger 1.
Such design between the shell side and tube side that ensure that heat exchanger 1 is dismountable, so as to ensure the shell of heat exchanger 1
Body 11 and U-tube beam 13 are easy to clean, are easy to restore 1 heat exchange efficiency of heat exchanger, also ensure that the medium in tube side and shell side does not have
The risk of cross contamination.
It in the present embodiment, is fixed between U-tube beam 13 and interface N1 and interface N2 using laser welding, U-tube beam
13rd, tube sheet 12 and housing 11 avoid adding any welding medium, meet regulation using stainless steel, especially 316L stainless steels
Requirement pair with food, drug contact materials.Interface N1, interface N2, interface N3 and interface N4 are designed to standard sanitary clamping
Form is conveniently installed and used.U-tube beam 13 is used as heat exchanger tube, and diameter is small, and wall thickness is thin, under equal captured area, increases heat exchange
Area can promote the heat exchange efficiency of heat exchanger 1 well, simultaneously because the volume of heat exchanger 1 and space reduce, be convenient for
In a kind of installation in injecting the cooling device of water system of the utility model.
In the present embodiment, between sealed pipe plate 14 and tube sheet 12, consolidated between sealed pipe plate 14 and housing 11 by clip
It is fixed, facilitate the dismounting between tube side and shell side.
Meanwhile U-tube beam 13, it is socketed several baffle plates 15 that can be bonded with the internal perisporium of housing 11 from top to bottom；And it rolls over
Flowing plate 15 is alternately distributed in the interface N2 sides of the interface N1 sides of U-tube beam 13 and U-tube beam 13, extends cooling medium in shell side
Residence time, improve heat exchange efficiency.
As shown in Fig. 1, Fig. 3 and Fig. 5, cooling medium inlet pipeline 2 connects the interface N3 of heat exchanger 1.Cooling medium inlet
The import of pipeline 2 is equipped with valve V4.
Combined valve 3 includes valve V1, valve V2 and valve V3.The first end of the first end connection valve V3 of valve V2
Portion, and pass through pipeline S1 connection Pitot tubes 4.The first end of the second end connection valve V1 of valve V2, is connected by pipeline S3
The interface N1 of logical heat exchanger 1.The second end of valve V3 connects the interface N2 of heat exchanger 1 by pipeline S4, and passes through pipeline S5
Connect Pitot tube 4；The second end of valve V1 connects interface N5 by pipeline S2.Connection interface N6 by pipeline S5.
The both ends of Pitot tube 4 respectively connect the interface N7 and interface for making Pitot tube 4 in parallel with the injection water main line
N8, interface N8 are located at the downstream of interface N7.Interface between pipeline S1 and Pitot tube 4, between pipeline S5 and Pitot tube 4
The upstream of interface.
The utility model it is a kind of for inject water system cooling device it is standby when, injection water connects from Pitot tube 4
Mouth N7 is flowed into, and is flowed out from the interface N8 of Pitot tube 4.Pitot tube 4 makes to branch to pipeline S1, then flow from the injection water that interface N7 is flowed into
To valve V2.At this point, valve V1, valve V3 and valve V4 are in closed state.Injection water S3 by the road is flowed into from interface N1
The tube side of heat exchanger 1, then the tube side from interface N2 outflow heat exchangers 1, then the second end of valve V3 is flow to by pipeline S4, most
The interface N8 of Pitot tube 4 is returned by pipeline S5 afterwards, returns to the injection water main line.Injection water hot if necessary at this time,
Opening valve V1 can obtain at interface N5.
Due to the utility model it is a kind of for inject water system cooling device it is standby when, pipeline S1, pipeline S2, pipe
Always injection water is filled in road S3, pipeline S4 and pipeline S5, and valve V2 is opened, valve V1, valve V3 and valve V4 are closed,
The germ-free condition of the cooling device is maintained, therefore no longer needs to sterilize and clean online before enabling.
When needing to cool down injection water, i.e., when the cooling device works, valve V2 is closed, valve V3 and valve V4
It opens.Medium is cooled down from valve V4 by cooling medium inlet pipeline 2, from the shell side of interface N3 inflow heat exchangers 1, then from interface
Injection water in the shell side of N4 outflow heat exchangers 1, with the tube side of heat exchanger 1 carries out heat exchange.Pitot tube 4 makes to flow into from interface N7
Injection water branch to pipeline S1, into combined valve 3, injection water is by valve V3, and injection water is straight without heat exchanger 1 all the way
Take back the interface N8 of Pitot tube 4.Open valve V1 at this time, in addition injection water after valve V3 comes out, passes through pipeline S4 all the way
The interface N2 of heat exchanger 1 is further separated into, into the tube side of heat exchanger 1, is cooled down in the U-tube beam 13 of heat exchanger 1.By
The injection water of cooling from the tube side of the interface N1 outflow heat exchangers 1 of heat exchanger 1, passes through pipeline S3, valve through overcooled injection water
Door V1, pipeline S2 and interface N5 flow out the cooling device, so as to obtain the injection water of cooling.
Due to the utility model it is a kind of for inject water system cooling device work when, pipeline S1, pipeline S2, pipe
It is filled with injection water always in road S3, pipeline S4 and pipeline S5, ensure that germ-free condition.And valve V2 is closed, valve V1, valve
V3 and valve V4 are opened, and have been carried out point in the second end of valve V3 through overcooled injection water and without overcooled injection water
Stream, there is no cooling dead angles.The injection water main line of injection water system is passed straight back to without overcooled injection water, conducive to note
The temperature control of injection water, reduces the energy consumption of cooling medium and steam, can reduce heat exchanging device 1 and exchange heat in jetting main line
The requirement of ability reduces waste；It is obtained through overcooled injection water from interface N5, it can be all of not causing to waste.
Finally, it avoids using tube-in-tube heat exchanger module, therefore exchange capability of heat is big, heat exchange efficiency is high, suitable for heat exchanger 1
The operating mode of interior 0~10000L/h of injection water.
When the utility model a kind of does not use for the cooling device of injecting water system, valve V1, valve are opened
V2 and valve V3, the cooling device is interior can simultaneously to discharge through overcooled injection water from interface N5 and interface N6, this is cooled down
Injection water emptying in device.
In the present embodiment, valve V1, valve V2 and valve V3 are diaphragm valve, are used to note convenient for one kind of the utility model
The cooling device of water jet system is switched fast, and valve V4 is ratio adjusting valve.Meanwhile cooling medium inlet pipeline 2 is equipped with
Sensor T1, pipeline S3 are equipped with sensor T2, and pipeline S4 is equipped with sensor T3.Sensor T1, sensor T2 and sensor
T3 connects temperature controller simultaneously, the temperature of injection water in corresponding monitoring cooling medium inlet pipeline 2, pipeline S3 and pipeline S4.
Temperature controller sets the temperature through overcooled injection water, by valve V4 proportion adjustments cool down medium flow come
Control the temperature through overcooled injection water.Before shutdown, valve V4, cut-out cooling medium supply, sensor to be passed through first are closed
The monitoring of T2 and sensor T3 after confirming that pipeline S3 is consistent with the temperature of injection water in pipeline S4, close valve V1 and valve V3,
V2 valves are opened simultaneously, are restored to standby state, maintain a kind of cooling device for being used to inject water system of the utility model
It is recycled online together with injection water system.
In addition, flow control can also be installed additional as needed on pipeline S1, pipeline S2, pipeline S3, pipeline S4 and pipeline S5
The equipment such as system, pressure sensing instruments and electric conductivity detector device.
Interface N5 may be connected directly to other equipment, can also install sample cock and realize on-line period.
In conclusion a kind of of the utility model overcomes existing three kinds for the cooling device of injecting water system and is used for
The shortcomings that injecting the cooling device of water system, without sterilize online before standby mode, there is no cooling dead angle, through overcooled note
Jetting will not flow back into injection water main line will not direct emission, reduce energy consumption and waste, and exchange capability of heat is big, exchange heat
It is efficient, suitable for injecting the operating mode of 0~10000L/h of water flow in tube side.Therefore it had not only met the laws and regulations requirement of GMP but also had accorded with
Close the requirement for flexibility and low energy consumption in actual use.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate that this practicality is new
Type, and be not used as the restriction to the utility model, as long as in the spirit of the utility model, to the above
Variation, the modification of embodiment will be all fallen in the Claims scope of the utility model.
Claims (10)
1. a kind of, for injecting the cooling device of water system, the cooling device is in parallel with the injection water main line for injecting water system,
Including heat exchanger and cooling medium inlet pipeline, the interface of the shell side of heat exchanger described in the cooling medium inlet pipeline connection
N3；It is characterized in that：
It further includes a combined valve, and the combined valve includes the of valve V1, valve V2 and valve V3, the valve V2
One end connects the first end of the valve V3, and passes through pipeline S1 and connect the injection water main line；The valve V2's
The second end connects the first end of the valve V1, and passes through the interface N1 that pipeline S3 connects the tube side of the heat exchanger；Institute
The interface N2 of tube side that the second end of valve V3 passes through the pipeline S4 connections heat exchanger is stated, and is passed through described in pipeline S5 connections
Injection water main line；The second end connection interface N5 of the valve V1.
2. a kind of cooling device for being used to inject water system according to claim 1, it is characterised in that：The cooling medium
The import of inlet ductwork is equipped with valve V4.
3. a kind of cooling device for being used to inject water system according to claim 1, it is characterised in that：The cooling medium
Inlet ductwork is equipped with sensor T1, the pipeline S3 and is equipped with sensor T2, the pipeline S4 equipped with sensor T3.
4. a kind of cooling device for being used to inject water system according to claim 1, it is characterised in that：The pipeline S1 and
The pipeline S5 connects a Pitot tube in parallel with the injection water main line simultaneously.
5. a kind of cooling device for being used to inject water system according to claim 1, it is characterised in that：By the pipeline S5
Connection interface N6.
6. a kind of cooling device for being used to inject water system according to claim 1, it is characterised in that：The interface N5 is set
There is sample cock.
7. a kind of cooling device for being used to inject water system according to claim 1, it is characterised in that：The valve V1,
The valve V2 and valve V3 is diaphragm valve.
8. a kind of cooling device for being used to inject water system according to claim 1, it is characterised in that：The heat exchanger exists
It is inverted in the cooling device, including housing, tube sheet and U-tube beam；The interface N1 and the interface N2 are respectively positioned on the tube sheet
On, the interface N3 is located on the housing, and the bottom of the housing is additionally provided with interface N4；
The first end of the U-tube beam is connected with the interface N1, and the second end of the U-tube beam connects with the interface N2
It is logical, form the tube side；
The housing is socketed in the radial outside of the U-tube beam, is set between the bottom surface of the tube sheet and the top surface of the housing
There is the sealed pipe plate connect with the U-tube collar；The top surface of the sealed pipe plate is bonded and detachable with the bottom surface of the tube sheet
Ground is fixed；The excircle of the bottom surface of the sealed pipe plate is bonded with the top surface of the housing, and is removably secured, described in formation
Shell side.
9. a kind of cooling device for being used to inject water system according to claim 8, it is characterised in that：The sealed pipe plate
Between the tube sheet, fixed between the sealed pipe plate and the housing by clip.
10. a kind of cooling device for being used to inject water system according to claim 8, it is characterised in that：The U-tube
Beam is socketed several baffle plates that can be bonded with the internal perisporium of the housing from top to bottom；And the baffle plate is in the U-tube beam
Interface N1 sides and the interface N2 sides of the U-tube beam be alternately distributed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721578921.1U CN207528099U (en) | 2017-11-23 | 2017-11-23 | A kind of cooling device for being used to inject water system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721578921.1U CN207528099U (en) | 2017-11-23 | 2017-11-23 | A kind of cooling device for being used to inject water system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207528099U true CN207528099U (en) | 2018-06-22 |
Family
ID=62580207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721578921.1U Active CN207528099U (en) | 2017-11-23 | 2017-11-23 | A kind of cooling device for being used to inject water system |
Country Status (1)
| Country | Link |
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| CN (1) | CN207528099U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107806778A (en) * | 2017-11-23 | 2018-03-16 | 上海意发玛制药设备有限公司 | A kind of cooling device for being used to inject water system |
-
2017
- 2017-11-23 CN CN201721578921.1U patent/CN207528099U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107806778A (en) * | 2017-11-23 | 2018-03-16 | 上海意发玛制药设备有限公司 | A kind of cooling device for being used to inject water system |
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