CN207522862U - Ceiling automatic material taking, punching and fastening machine - Google Patents

Ceiling automatic material taking, punching and fastening machine Download PDF

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Publication number
CN207522862U
CN207522862U CN201721483217.8U CN201721483217U CN207522862U CN 207522862 U CN207522862 U CN 207522862U CN 201721483217 U CN201721483217 U CN 201721483217U CN 207522862 U CN207522862 U CN 207522862U
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screw
punching
stepper motor
bearing
connect
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高红斌
刘泽坤
郭宇慧
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Shanxi University
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Shanxi University
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Abstract

The utility model is related to a kind of ceiling automatic material taking, punching and fastening machines, it is therefore an objective to solve to can not achieve full automatic working when punching on the ceiling at present, need manual operation, risk high and the technical issues of efficiency is low.The technical solution of the utility model is:A kind of ceiling automatic material taking, punching and fastening machine, if including load bearing trolley, fixed scissors fork elevating ladder, round rotary type platform, perforating mechanism, the first movement indexing mechanism can be risen, can rise and be screwed into setscrew mechanism, the rotary refueling machine of more spanners, shell, fixing axle, dry bearing and several supporting racks;The beneficial effects of the utility model are:The utility model has higher the degree of automation, it can replace manually accurately being punched on the ceiling, a large amount of man power and material can be saved, offer convenience to interior decoration and architectural design work, the efficiency of punching is greatly improved, ensures the safety of entire operation.

Description

Ceiling automatic material taking, punching and fastening machine
Technical field
The utility model is related to a kind of ceiling automatic material taking, punching and fastening machines.
Background technology
At present, it in building trade, carries out punching on ceiling on folding ladder using electric hand drill station mostly.It is general Operation is to open folding ladder in corresponding position, and then worker is punched after climbing up folding ladder using electric hand drill against ceiling, At this moment head to be faced upward due to construction personnel and exerted oneself upwards, be easy to cause the fatigue of staff and the reduction of perforating efficiency, it is this Operation difficulty is big and there is higher security risk.The defects of in order to improve more than Manual punching, patent " CN201924573U " A kind of hole drilling-up auxiliary device of impact electric drill is disclosed, this is a kind of shelf of electric drill, and component part has telescopically adjustable Strut, bar have hand stent, there is impact boring device at the top of strut, and hand stent is connected between pedestal mobile jib by activity Bar is connected with strut lower end, and the band handle ripping bar at the top of mobile jib is connected to by pivot pin in strut, thus can form sled structure, It is pressed downward that upward perforating can be achieved.In addition, publication number CN201010112742.5 discloses a kind of Mobile support frame for electric drill, branch Moving operation handle, power switch, socket are provided on strut, in use, pushing motion bar, can realize upward perforating.These Though the device related with ceiling punching alleviates the burden of some Manual punchings, all it is not carried out full-automatic, it is also necessary to people Work goes specifically to select punch position, carries out punch operation
Invention content
The purpose of this utility model is to solve to can not achieve full automatic working when punching on the ceiling at present, need manually The technical issues of operation, low risk height and efficiency, provide a kind of ceiling automatic material taking, punching and fastening machine, the smallpox Plate automatic material taking, punching and fastening machine can replace manually accurately being punched on the ceiling, greatly improve punching Efficiency.
In order to solve the above technical problems, the technical solution adopted in the utility model is:A kind of ceiling automatic material taking, punching And fastening machine, including load bearing trolley, fixed scissors fork elevating ladder, the first movement indexing mechanism, round rotary type platform, can on Perforating mechanism is risen, can rise and be screwed into setscrew mechanism, the rotary refueling machine of more spanners, shell, fixing axle, bearing and support Frame;The load bearing trolley is located at the bottom of ceiling automatic material taking, punching and fastening machine, and the fixed scissors fork elevating ladder is located at It side above load bearing trolley and is connect with the car body of load bearing trolley, more rotary refueling machines of spanner are located on load bearing trolley The opposite side in face and connect with the car body of load bearing trolley, the shell be located on the pressure-bearing platform of fixed scissors fork elevating ladder and with Pressure-bearing platform connects, and the fixing axle is located in the inner cavity of shell, and the lower end of fixing axle is fixed on pressure-bearing platform by supporting rack On, the first movement indexing mechanism is located at the upper end of fixing axle and in the inner cavity of shell by bearing;The circle can Rotary platform is located on the first movement indexing mechanism and is connect with the first ratchet mechanism of the first movement indexing mechanism, the circle The both sides of shape rotary type platform be equipped with groove, it is described rise perforating mechanism set on side groove in, it is described rise it is stubborn Enter setscrew mechanism in the groove of opposite side and the turn of the screw spanner for being screwed into setscrew mechanism and more spanners can be risen Lower floor's spanner of rotary refueling machine is tangent.
Further, the load bearing trolley includes car body, wheel, four retractable supports columns, wheel drive system, infrared Alignment system and wheel control system, the wheel are located at the lower end of car body, and wheel drive system is located on drive shaft, described Four retractable supports columns are respectively provided at four edges of car body, and the infrared location system is sensed including trolley infrared distance measurement Device, ccd image processor and signal processor, the wheel control system are trolley STM32 controllers, and the trolley is infrared Distance measuring sensor is located on four sides of car body, and the ccd image processor and signal processor are set on the car body, described small The signal output end of vehicle infrared distance sensor and the signal input part of signal processor connect, the signal of the signal processor Output terminal is connect with the signal input part of ccd image processor;The signal input part of the trolley STM32 controllers is schemed with CCD Signal output end and connection as processor, the control signal output and wheel drive system of the trolley STM32 controllers Stepper motor signal input part connection.
Further, it is described rise be screwed into setscrew mechanism include the turn of the screw bearing, the turn of the screw spanner, setscrew Position adjusting piece, driven internal gear, external gear, output shaft, pallet, the first shell, the first screw lifting mechanism, the first stepper motor and Kinetic control system;
The first screw lifting mechanism is made of the first spiral shell disk, the first screw and the second stepper motor, first spiral shell One side of disk is equipped with circular hole, and another side is equipped with screw hole;First screw is located in the screw hole of the first spiral shell disk setting, described One end of first screw is connect with the shaft of second stepper motor;First shell is located at the circular hole of the first spiral shell disk setting In, the pallet be located at the lower end of the first shell and with the first cage connection;First stepper motor is set in the first shell In chamber and positioned at the side of pallet, one end of the output shaft is connect with the shaft of the first stepper motor, the other end of output shaft It is connect with external gear, the turn of the screw bearing is located at the upper end of the first shell, and the driven internal gear is located in the turn of the screw bearing The lower part of circle is simultaneously meshed with external gear;The setscrew position adjusting piece be located at the middle and upper part of the turn of the screw bearing inner race and with it is driven Internal gear connects, and the turn of the screw spanner is located at the top of the turn of the screw bearing inner race and is connect with setscrew position adjusting piece;It is described Kinetic control system is made of the turn of the screw infrared distance sensor and the turn of the screw STM32 controllers, the turn of the screw infrared distance measurement Sensor is located at the opening of the turn of the screw spanner, and signal output end and the turn of the screw STM32 of the turn of the screw infrared distance sensor are controlled The signal input part connection of device processed, the signal output ends of the turn of the screw STM32 controllers respectively with the first stepper motor and the The signal input part connection of two stepping motor.
Further, the perforating mechanism that rises includes the second screw lifting mechanism, third stepper motor, electric drill, beats Hole infrared distance sensor, torque sensor and punching STM32 controllers;The second screw lifting mechanism by the second spiral shell disk and Second screw forms, and one side of the second spiral shell disk is equipped with screw hole, and second, which states screw, is located in the screw hole;Described second Bar is connect with the shaft of third stepper motor, and the bottom of third stepper motor is embedded in the bottom of round rotary type land groove Portion, the electric drill are located on the another side of the second spiral shell disk;The punching infrared distance sensor is located on the shell of electric drill, described Torque sensor is located on the motor of electric drill, the signal output end and torque sensor of the punching infrared distance sensor Signal output end is connect with punching the signal input part of STM32 controllers, the signal output end of the punching STM32 controllers It is connect with the motor of electric drill and the signal input part of third stepper motor.
Further, the rotary refueling machine of more spanners includes hydraulic pressure lifting mechanism, chassis, third shell, chassis, the Two shells, more spanner rotatable platforms, second movement indexing mechanism, upper feed mechanism, down charging mechanism, central shaft, driven wheel, If driving wheel, the 5th stepper motor, fixing bracket, refueling agency control system, dry bearing and several supporting racks;
The hydraulic pressure lifting mechanism is located at the bottom of the rotary refueling machine of more spanners, the extension bar upper end of hydraulic pressure lifting mechanism It is connect with chassis, the third shell is located on chassis, and the lower end of the central shaft is erected at bottom equipped with bearing and by support The centre of frame, the upper end of the central shaft are mounted on the top of second housing inner cavity, the second movement interval machine by bearing Structure is located at the middle and upper part of central shaft and in the inner cavity of third shell by bearing, and more spanner rotatable platforms are located at the It is connect on two movement indexing mechanisms and with the ratchet mechanism of the second movement indexing mechanism;The chassis is set with fixing bracket middle and upper part The stent put connects and is located at the top of more spanner rotatable platforms, and the bottom surface of the second housing is located on chassis, and described The top surface of two shells is connect with support bracket fastened upper bracket;Support bracket fastened lower carriage is connect with chassis;The upper feed mechanism Gear be located at the top of central shaft and positioned at the top of more spanner rotatable platforms, the lower gear of the down charging mechanism sets In the lower part of central shaft, the driven wheel is located at the middle part of central shaft, and the 5th stepper motor is erected at chassis by support On, driving wheel is meshed in the shaft of the 5th stepper motor and with driven wheel;
The refueling agency control system includes reload infrared distance sensor and the STM32 controllers that reload, described to reload Infrared distance sensor is located at the internal layer of the spanner of more spanner rotatable platforms, and the signal of the infrared distance sensor that reloads is defeated Outlet is connect with the signal input part for the STM32 controllers that reload, and the signal output ends of the STM32 controllers that reload is respectively with The signal input part connection of the 4th stepper motor and the 5th stepper motor of two movement indexing mechanisms.
Second movement indexing mechanism of the rotary refueling machine of more spanners is by the second turbine and worm decelerator, second convex Wheel movement indexing mechanism, the second ratchet mechanism and the 4th stepper motor composition;Second cam moves indexing mechanism by second Cam and the second axis composition, second cam are located on the second axis, and the second axis both ends are equipped with bearing and pass through supporting rack It is fixed on chassis, second cam face is equipped with movement locus groove;The of second turbine and worm decelerator Two worm gears are located on the second axis and positioned at the sides of the second cam, and second ratchet mechanism is by the second ratchet, several second convex Column and two the second pawls are formed, and several second pillars are uniformly located at the bottom surface of the second ratchet and the second pillar is located at ratchet The lower section of root portion, several second pillars are in contact with the movement locus groove of the second cam and the second ratchet mechanism is located at Above second cam movement indexing mechanism, described two second pawls be located at the side of the second ratchet and the second ratchet pawl point with Second hook tooth is in contact, and the 4th stepper motor is fixed on by supporting rack on chassis, and second worm and gear slows down Second worm screw of mechanism connect with the shaft of the 4th stepper motor.
The upper feed mechanism is made of gear and upper rack, and the gear is located at the top of central shaft, it is described on Rack passes through the rack bore of second housing both sides to be fixed on chassis by supporting rack and be meshed with gear;The lower feeding Mechanism is made of lower gear and lower rack, and the lower gear is located at the lower part of central shaft, and the lower rack is fixed by supporting rack It is meshed on chassis and with lower gear, one end of lower rack passes through the rack bore of third shell side setting;The upper rack It cuts somebody's hair with the end of lower rack equipped with semicircle.
More spanner rotatable platforms are made of disk and several spanners being arranged on disk, and described several are pulled The tail portion of hand is uniformly located at the edge of disk, and the spanner is formed by upper and lower two layers, and the opening of upper strata spanner is hexagon, is used In tightening setscrew nut;The opening of lower floor's spanner is arc, for clamping setscrew connecting rod.
Further, the first movement indexing mechanism is identical with the structure of the second movement indexing mechanism.
The beneficial effects of the utility model are:Compared with prior art, the utility model has higher the degree of automation, Substantially it can replace manually accurately being punched on the ceiling;
When the 1st, carrying out ceiling punching using the utility model, entire whole process of punching all is in people after instruction is given, and is led to The program control for crossing internal system is automatically performed, and can be saved a large amount of man power and material in this way, be set to interior decoration and building Meter work brings great convenience, and greatly improves the efficiency of punching, can also accelerate finishing process;Particularly at some In outdoor working at height, replaced manually, to ensure the safety of entire operation by machine, can both mitigate the negative of worker's punching Load, and entire project progress can be improved, it is good perforating device selection in interior decoration and architectural engineering.
2nd, the movement indexing mechanism in the utility model, which can be realized, more accurately moves intermittent condition, this multiple fortune The assembling of dynamic indexing mechanism can reduce the impact force of its internal ratchet mechanism, ensure being smoothed out for motion process;
3rd, the rotary refueling machine of more spanners in the utility model can automatic rotational positioning, then automatic stocking, so as to real The full-automatic of existing setscrew is reloaded, convenient and efficient, highly practical.
Description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the structure diagram of the rotary refueling machine of the more spanners of the utility model;
Fig. 5 is the sectional view of Fig. 4;
Fig. 6 is the sectional view in A-A faces in Fig. 5;
Fig. 7 is the left view of Fig. 5;
Fig. 8 is the vertical view of Fig. 4;
Fig. 9 is the structure diagram that the utility model second moves indexing mechanism;
Figure 10 is the bottom view of Fig. 9;
Figure 11 can rise the structure diagram for being screwed into setscrew mechanism for the utility model;
Figure 12 is the vertical view of Figure 11;
Figure 13 is the structure diagram that the utility model can rise perforating mechanism;
Figure 14 is the structure diagram that the utility model first moves indexing mechanism;
Figure 15 is the bottom view of Figure 14,
In figure, 1- load bearing trolleys, 101- car bodies, 102- wheels, 103- retractable supports column, the fixed scissors fork elevatings of 2- Ladder, 3- circle rotary type platforms, 4- can rise perforating mechanism, 401- the second screw lifting mechanisms, the second screws of 402-, 403- Second spiral shell disk, 404- third stepper motors, 405- electric drills, 5- first move indexing mechanism, the 6th stepper motors of 501-, 502- the One turbine and worm decelerator, the first cams of 503- movement indexing mechanism, the first ratchet mechanisms of 504-, the first worm screws of 505-, The first worm gears of 506-, the first cams of 507-, 508- first axles, the first pillars of 509-, the first STM32 controllers of 510-, 511- One ratchet, the first pawls of 512-;6-, which can rise, is screwed into setscrew mechanism, 601- the turn of the screw spanners, 602- pallets, 603- expansions Screw position adjusting piece, 604- the turn of the screw bearings, 605- the first screw lifting mechanisms, the driven internal gears of 606-, 607- the first spiral shell disks, The first screws of 608-, the first stepper motors of 609-, 610- the turn of the screw STM32 controllers, 611- external gears, 612- output shafts, The second stepper motors of 613-, the first shells of 614-;The rotary refueling machine of the more spanners of 7-, the more spanner rotatable platforms of 701-, 702- Upper feed mechanism, the movement indexing mechanisms of 703- second, 704- hydraulic pressure lifting mechanisms, the second turbine and worm decelerators of 705-, The second cams of 706- move indexing mechanism, the second ratchet mechanisms of 707-, the second worm screws of 708-, the 4th stepper motors of 709-, 710- Second axis, the second worm gears of 711-, 712- semicircles are cut somebody's hair, 713- spanners, 714- gears, 715- upper racks, and 716- second is convex Wheel, 717- reload STM32 controllers, 718- third shells, the 5th stepper motors of 719-, the second pillars of 720-, the second spine of 721- Wheel, the second pawls of 722-, 723- driven wheels, 724- driving wheels, 725- down charging mechanisms, 726- second housings, 727- lower gears, Rack under 728-, 729- central shafts, 730- chassis, 731- chassis, 732- fixing brackets;8- shells, 9- fixing axles.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and examples.
As shown in Figs. 1-3, a kind of ceiling automatic material taking, punching and the fastening machine in the present embodiment, including load bearing trolley 1st, fixed scissors fork elevating ladder 2, first move indexing mechanism 5, round rotary type platform 3, can rise perforating mechanism 4, can on It rises and is screwed into the rotary refueling machine 7 of setscrew mechanism 6, more spanners, shell 8, fixing axle 9, bearing and supporting rack;The load-bearing is small Vehicle 1 is located at the bottom of ceiling automatic material taking, punching and fastening machine, and the fixed scissors fork elevating ladder 2 is located on load bearing trolley 1 It the side in face and is connect with the car body 101 of load bearing trolley 1, more rotary refueling machines 7 of spanner are located above load bearing trolley 1 Opposite side and connect with the car body 101 of load bearing trolley 1, the shell 8 be located on the pressure-bearing platform of fixed scissors fork elevating ladder 2 and It is connect with pressure-bearing platform, the fixing axle 9 is located in the inner cavity of shell 8, and the lower end of fixing axle 9 is fixed on pressure-bearing by supporting rack On platform, the first movement indexing mechanism 5 is located at the upper end of fixing axle 9 and in the inner cavity of shell 8 by bearing;It is described Round rotary type platform 3 is located at the first ratchet mechanism on the first movement indexing mechanism 5 and moving indexing mechanism 5 with first 504 connections, the both sides of the circle rotary type platform 3 are equipped with groove, the groove for rising perforating mechanism 4 and being set on side In, it is described rise be screwed into setscrew mechanism 6 set on opposite side groove in and can rise be screwed into setscrew mechanism 6 twist Lower floor's spanner of the refueling machine 7 rotary with more spanners of screw wrench 601 is tangent.
The load bearing trolley 1 includes car body 101,102, four retractable supports columns 103 of wheel, wheel drive system, red Outer alignment system and wheel control system, the wheel 102 are located at the lower end of car body 101, and wheel drive system is located at driving wheel On axis, four retractable supports columns 103 are respectively provided at four edges of car body 101, and the infrared location system includes Trolley infrared distance sensor, ccd image processor and signal processor, the wheel control system are controlled for trolley STM32 Device processed, the trolley infrared distance sensor are located on four sides of car body 101, at the ccd image processor and signal Reason device is located on car body 101, the signal output end of the trolley infrared distance sensor and the signal input part of signal processor Connection, the signal output end of the signal processor are connect with the signal input part of ccd image processor;The trolley STM32 It the signal output end of the signal input part of controller and ccd image processor and connect, the control of the trolley STM32 controllers The signal input part connection of the stepper motor of signal output end and wheel drive system, the trolley STM32 controllers are located at vehicle On body 101.
As shown in FIG. 11 and 12, it is described rise to be screwed into setscrew mechanism 6 and include the turn of the screw bearing 604, the turn of the screw pull Hand 601, setscrew position adjusting piece 603, driven internal gear 606, external gear 611, output shaft 612, pallet 602, the first shell 614th, the first screw lifting mechanism 605, the first stepper motor 609 and kinetic control system;
The first screw lifting mechanism 605 is by 613 groups of the first spiral shell disk 607, the first screw 608 and the second stepper motor Into one side of the first spiral shell disk 607 is equipped with circular hole, and another side is equipped with screw hole;First screw 608 is located at the first spiral shell disk In the screw hole of 607 settings, one end of first screw 608 is connect with the shaft of second stepper motor 613;Described One shell 614 is located in the circular hole of the first spiral shell disk 607 setting, and the pallet 602 is located at the lower end of the first shell 614 and with first Shell 614 connects;First stepper motor 609 is set in 614 inner cavity of the first shell and positioned at the side of pallet 602, described One end of output shaft 612 is connect with the shaft of the first stepper motor 609, and the other end of output shaft 612 is connect with external gear 611, The turn of the screw bearing 604 is located at the upper end of the first shell 614, and the driven internal gear 606 is located at 604 inner ring of the turn of the screw bearing Lower part and be meshed with external gear 611;The setscrew position adjusting piece 603 is located at the middle and upper part of 604 inner ring of the turn of the screw bearing And connect with driven internal gear 606, the turn of the screw spanner 601 is located at the top of 604 inner ring of the turn of the screw bearing and and expanding screw Silk position adjusting piece 603 connects;The kinetic control system is by the turn of the screw infrared distance sensor and the turn of the screw STM32 controllers 610 Composition, the turn of the screw infrared distance sensor are located at the opening of the turn of the screw spanner 601, the turn of the screw infrared distance sensor Signal output end is connect with the signal input part of the turn of the screw STM32 controllers 610, the letter of the turn of the screw STM32 controllers 610 Number signal input part of the output terminal respectively with the first stepper motor 609 and the second stepper motor 613 is connect, the turn of the screw STM32 controllers 610 are located on the second stepper motor 613.
As shown in figure 13, the perforating mechanism 4 that rises includes the second screw lifting mechanism 401, third stepper motor 404th, electric drill 405, punching infrared distance sensor, torque sensor and punching STM32 controllers;Second screw rises machine Structure 401 is made of the second spiral shell disk 403 and the second screw 402, and one side of the second spiral shell disk 403 is equipped with screw hole, and second states silk Bar 402 is located in the screw hole;Second screw 402 is connect with the shaft of third stepper motor 404, third stepper motor 404 bottom is embedded in the bottom of round 3 groove of rotary type platform, and the electric drill 405 is located at the another side of the second spiral shell disk 403 On;The punching infrared distance sensor is located on the shell of electric drill 405, and the torque sensor is located at the motor of electric drill 405 On, the signal output end of the punching infrared distance sensor and the signal output end of torque sensor are with punching STM32 The signal input part connection of controller, the motor and third of the signal output end and electric drill 405 of the punching STM32 controllers walk The signal input part connection of stepper motor 404, the punching STM32 controllers are located on third stepper motor 404.
As Figure 4-8, the rotary refueling machine 7 of more spanners includes hydraulic pressure lifting mechanism 704, chassis 730, outside third Shell 718, chassis 731, second housing 726, more spanner rotatable platforms 701, second move indexing mechanism 703, upper feed mechanism 702nd, down charging mechanism 725, central shaft 729, driven wheel 723, driving wheel 724, the 5th stepper motor 719, fixing bracket 732, If refueling agency control system, dry bearing and several supporting racks;
The hydraulic pressure lifting mechanism 704 is located at the bottom of the rotary refueling machine 7 of more spanners, and hydraulic pressure lifting mechanism 704 is stretched Rod upper end is connect with chassis 730, and the third shell 718 is located on chassis 730, and the lower end of the central shaft 729 is equipped with axis The centre of chassis 730 is held and is erected at by support, the upper end of the central shaft 729 is mounted on second housing 726 by bearing The top of inner cavity, the second movement indexing mechanism 703 are located at the middle and upper part of central shaft 729 and positioned at third shell by bearing In 718 inner cavity, more spanner rotatable platforms 701 are located on the second movement indexing mechanism 703 and move interval with second The ratchet mechanism 707 of mechanism 703 connects;The chassis 731 connect and is located at more with the stent that 732 middle and upper part of fixing bracket is set The top of spanner rotatable platform 701, the bottom surface of the second housing 726 are located on chassis 731, the second housing 726 Top surface is connect with the upper bracket of fixing bracket 732;The lower carriage of fixing bracket 732 is connect with chassis 730;The upper feed mechanism 702 gear is located at the top of central shaft 729 and positioned at the top of more spanner rotatable platforms 701, the down charging mechanism 725 lower gear is located at the lower part of central shaft 729, and the driven wheel 723 is located at the middle part of central shaft 729, the 5th stepping Motor 719 is erected at by support on chassis 730, and driving wheel 724 is mounted in the shaft of the 5th stepper motor 719 and and driven wheel 723 are meshed;
The refueling agency control system includes reload infrared distance sensor and the STM32 controllers 717 that reload, described to change Material infrared distance sensor is located at the internal layer of the spanner 713 of more spanner rotatable platforms 701, the infrared distance sensor that reloads Signal output end connect with the signal input part for the STM32 controllers 717 that reload, the signal of the STM32 controllers 717 that reload The 4th stepper motor 709 and the signal input part of the 5th stepper motor 719 that output terminal moves indexing mechanism 703 with second respectively Connection, the STM32 controllers 717 that reload are located on the 4th stepper motor 709.
The upper feed mechanism 702 is made of gear 714 and upper rack 715, and the gear 714 is located at central shaft 729 top, the upper rack 715 pass through the rack bore of 726 both sides of second housing to be fixed on chassis 731 simultaneously by supporting rack It is meshed with gear 714;The down charging mechanism 725 is made of lower gear 727 and lower rack 728, and the lower gear 727 is set In the lower part of central shaft 729, the lower rack 728 is fixed on chassis 730 by supporting rack and is meshed with lower gear 727, One end of lower rack 728 passes through the rack bore of 718 side of third shell setting;The end of the upper rack 715 and lower rack 728 712 are cut somebody's hair equipped with semicircle.
More spanner rotatable platforms 701 are made of disk and several spanners 713 being arranged on disk, if described The tail portion of dry spanner 713 is uniformly located at the edge of disk, and the spanner 713 is formed by upper and lower two layers, and upper strata spanner is opened Mouth is hexagon, for tightening setscrew nut;The opening of lower floor's spanner is arc, for clamping setscrew connecting rod.
As shown in Figure 9 and Figure 10, the second movement indexing mechanism 703 of the rotary refueling machine 7 of more spanners is by the second snail 709 groups of worm and gear deceleration mechanism 705, the second cam movement indexing mechanism 706, the second ratchet mechanism 707 and the 4th stepper motor Into;The second cam movement indexing mechanism 706 is made of the second cam 716 and the second axis 710, and second cam 716 is set On the second axis 710,710 both ends of the second axis are equipped with bearing and pass through supporting rack and are fixed on chassis 730, and described second is convex 716 surfaces are taken turns equipped with movement locus groove;Second worm gear 711 of second turbine and worm decelerator 705 is located at second On axis 710 and positioned at the side of the second cam 716, second ratchet mechanism 707 is by the second ratchet 721, several second pillars 720 and two the second pawls 722 form, several second pillars 720 are uniformly located at bottom surface and the second pillar of the second ratchet 720 are located at the lower section of ratchet root portion, and several second pillars 720 are in contact with the movement locus groove of the second cam 716 And second ratchet mechanism 707 be located above the second cam movement indexing mechanism 706, described two second pawls 722 are located at the The side of two ratchets and 722 pawl point of the second pawl is in contact with 721 tooth of the second ratchet, the 4th stepper motor 709 passes through branch Support is fixed on chassis 730, the second worm screw 708 of second turbine and worm decelerator 705 and the 4th stepper motor 709 Shaft connection.
As shown in Figure 14 and Figure 15, the first movement indexing mechanism 5 is by the first turbine and worm decelerator 502, first Cam movement indexing mechanism 503, the first ratchet mechanism 504, the 6th stepper motor 501 and the first STM32 controllers 510 form; First cam movement indexing mechanism 503 is made of the first cam 507 and first axle 508, and first cam 507 is located at the On one axis 508,508 both ends of first axle are equipped with bearing and pass through the pressure-bearing that supporting rack is fixed on fixed scissors fork elevating ladder 2 On platform, 507 surface of the first cam is equipped with movement locus groove;The of first turbine and worm decelerator 502 One worm gear 506 is located in first axle 508 and positioned at the side of the first cam 507, and first ratchet mechanism 504 is by the first ratchet 511st, several first pillars 509 and two the first pawls 512 are formed, and several first pillars 509 are uniformly located at the first ratchet Bottom surface and the first pillar 509 be located at the lower section of ratchet root portion, the fortune of several first pillar, 509 and first cams 507 Dynamic rail mark groove is in contact and the first ratchet mechanism 504 is located above the first cam movement indexing mechanism 503, and described two the One pawl 512 is located at the side of the first ratchet and 512 pawl point of the first pawl is in contact with 511 tooth of the first ratchet, the 6th step Stepper motor 501 is fixed on by supporting rack on the pressure-bearing platform of fixed scissors fork elevating ladder 2, first worm-gear speed reducer First worm screw 505 of structure 502 connect with the shaft of the 6th stepper motor 501, and the signal of the first STM32 controllers 510 is defeated Outlet is connect with the signal input part of the 6th stepper motor 501, and the first STM32 controllers 510 are located at the 6th stepper motor 501 On.
The working process of the utility model is as follows:
Trolley infrared distance sensor transmitting infrared light first on load bearing trolley 1, receives reflection after object reflects Signal, ccd image processor and signal processor calculate the distance of object, are then held by the adjustment of trolley STM32 controllers The position of weight trolley 1 is to reach punching requirement, and then retractable supports column 103 stretches out contact ground to provide support force and increase The stability of load bearing trolley 1, after the load bearing trolley 1 completes above-mentioned movement, fixed scissors fork elevating ladder 2, which rises, makes circle can Rotary platform 3 reaches operating position;Then the rotary refueling machine 7 of more spanners starts to reload, and process of reloading is as follows, and hydraulic pressure rises Mechanism 704 rises, and more spanner rotatable platforms 701 is made to rise to operating position, and the STM32 controllers 717 that reload are controlled The turbine and worm decelerator 705 for making the dynamic movement indexing mechanism 703 of 709 band second of the 4th stepper motor rotates, convex so as to drive Wheel movement indexing mechanism 706 rotates, and then ratchet mechanism 707 is driven to move, and finally rotates more spanner rotatable platforms 701, Spanner 713 rotates therewith, and the LDM301 infrared distance sensors measuring wrench 713 that reloads in the opening of spanner 713 is stubborn with that can rise Enter the distance between setscrew mechanism 6, finally make the opening of spanner 713 and circle rotary type platform 3 rise be screwed into it is swollen Swollen screw mechanism 6 aligns, and forms a setscrew Transfer pipe, at this point, the upper feed mechanism 702 and lower feeder Structure 725 is started to work, and controls the 5th stepper motor 719 that driving wheel 724 is driven to rotate by the STM32 controllers 717 that reload first, from And driven wheel 723 is driven to rotate, and then upper rack 715 and lower rack 728 is pushed to travel forward, rack is made to stretch from the inside Go out, and semicircle cut somebody's hair is driven 712 to release setscrew along the setscrew Transfer pipe of above-mentioned formation, realize setscrew It reloads;
After reloading, perforating mechanism 4 can be risen and started to work, the first movement indexing mechanism 5 drives circle that can revolve Rotatable platform 3 rotates, and at the same time, electric drill 405 rises to drill bit and contacted with ceiling, and starts to rotate, according to live needs The depth of setting stops operating after the electric drill 405 is pierced ceiling Suitable depth and is retracted to the round rotary type and puts down The lower section of platform 3, later round rotary type platform 3 rotate 180 degree, make to rise and be screwed into setscrew mechanism 6 to described Electric drill 405 rotate before position, then can rise and be screwed into setscrew mechanism 6 and start to work, the course of work is as follows;
Can first be risen by the measurement of the turn of the screw infrared distance sensor be screwed into setscrew mechanism 6 and smallpox plate hole position it Between distance, range information is then passed to the turn of the screw STM32 controllers 610, is controlled by the turn of the screw STM32 controllers 610 Second stepper motor 613 drives the first screw 608 of the first screw lifting mechanism 605 to rotate and then drive and can rise The height that setscrew mechanism 6 rises to work is screwed into, after integrated model stabilization, by the turn of the screw STM32 controllers 610 Control first stepper motor 609 that output shaft 612 is driven to rotate, so as to drive 606 turns of external gear 611 and driven internal gear It is dynamic, and then the turn of the screw spanner 601 is driven to rotate, while the first screw lifting mechanism 605 also rises, such the turn of the screw spanner 601 can realize the action risen in rotation, and then setscrew is screwed into smallpox plate hole, after setscrew is twisted, Entire mechanism is begun to decline, and so as to realize the process of entire automatic stubborn setscrew by the mechanism, and then completes smallpox Plate automatic punching operates.

Claims (9)

1. a kind of ceiling automatic material taking, punching and fastening machine, it is characterised in that:Including load bearing trolley (1), fixed scissor liter Drop terraced (2) the first movement indexing mechanism (5), round rotary type platform (3), can rise perforating mechanism (4), can rise and be screwed into Setscrew mechanism (6), the rotary refueling machine of more spanners (7), shell (8), fixing axle (9), bearing and supporting rack;The load-bearing Trolley (1) is located at the bottom of ceiling automatic material taking, punching and fastening machine, and the fixed scissors fork elevating terraced (2) is located at load-bearing It trolley (1) side above and is connect with the car body (101) of load bearing trolley (1), more rotary refueling machines of spanner (7) are located at It load bearing trolley (1) opposite side above and is connect with the car body (101) of load bearing trolley (1), the shell (8) is located at fixed cut It is connect on the pressure-bearing platform of fork lift (2) and with pressure-bearing platform, the fixing axle (9) is located in the inner cavity of shell (8), fixed The lower end of axis (9) is fixed on by supporting rack on pressure-bearing platform, and the first movement indexing mechanism (5) is located at fixation by bearing The upper end of axis (9) is simultaneously located in the inner cavity of shell (8);The circle rotary type platform (3) is positioned at the first movement indexing mechanism (5) it is connect on and with the first ratchet mechanism (504) of the first movement indexing mechanism (5), the circle rotary type platform (3) Both sides are equipped with groove, and for the perforating mechanism (4) that rises in the groove of side, described rise is screwed into setscrew mechanism (6) in the groove of opposite side and it can rise and be screwed into the turn of the screw spanner (601) of setscrew mechanism (6) and rotated with more spanners Lower floor's spanner of formula refueling machine (7) is tangent.
2. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:The load-bearing Trolley (1) includes car body (101), wheel (102), four retractable supports columns (103), wheel drive system, infrared positioning system System and wheel control system, the wheel (102) are located at the lower end of car body (101), and wheel drive system is located on drive shaft, Four retractable supports columns (103) are respectively provided at four edges of car body (101), and the infrared location system includes small Vehicle infrared distance sensor, ccd image processor and signal processor, the wheel control system are controlled for trolley STM32 Device, the trolley infrared distance sensor are located on four sides of car body (101), at the ccd image processor and signal Reason device is located on car body (101), and the signal output end of the trolley infrared distance sensor and the signal of signal processor input End connection, the signal output end of the signal processor are connect with the signal input part of ccd image processor;The trolley It the signal output end of the signal input part of STM32 controllers and ccd image processor and connect, the trolley STM32 controllers Control signal output and wheel drive system stepper motor signal input part connect.
3. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:It is described can on Rise be screwed into setscrew mechanism (6) including the turn of the screw bearing (604), the turn of the screw spanner (601), setscrew position adjusting piece (603), Driven internal gear (606), external gear (611), output shaft (612), pallet (602), the first shell (614), the first screw rise Mechanism (605), the first stepper motor (609) and kinetic control system;
The first screw lifting mechanism (605) is by the first spiral shell disk (607), the first screw (608) and the second stepper motor (613) Composition, one side of the first spiral shell disk (607) are equipped with circular hole, and another side is equipped with screw hole;First screw (608) is located at In the screw hole of one spiral shell disk (607) setting, one end of first screw (608) turns with second stepper motor (613) Axis connection;First shell (614) is located in the circular hole of the first spiral shell disk (607) setting, and the pallet (602) is located at outside first The lower end of shell (614) is simultaneously connect with the first shell (614);First stepper motor (609) is set on the first shell (614) inner cavity In and positioned at pallet (602) side, one end of the output shaft (612) is connect with the shaft of the first stepper motor (609), defeated The other end of shaft (612) is connect with external gear (611), and the turn of the screw bearing (604) is located at the upper of the first shell (614) End, the driven internal gear (606) are located at the lower part of the turn of the screw bearing (604) inner ring and are meshed with external gear (611);It is described Setscrew position adjusting piece (603) is located at the middle and upper part of the turn of the screw bearing (604) inner ring and is connect with driven internal gear (606), institute The turn of the screw spanner (601) is stated to be located at the top of the turn of the screw bearing (604) inner ring and connect with setscrew position adjusting piece (603);Institute It states kinetic control system to be made of the turn of the screw infrared distance sensor and the turn of the screw STM32 controllers (610), the turn of the screw is red Outer distance measuring sensor is located at the opening of the turn of the screw spanner (601), and the signal output end of the turn of the screw infrared distance sensor is with twisting The signal input part connection of screw STM32 controllers (610), the signal output end point of the turn of the screw STM32 controllers (610) Signal input part not with the first stepper motor (609) and the second stepper motor (613) is connect.
4. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:It is described can on It rises perforating mechanism (4) and includes the second screw lifting mechanism (401), third stepper motor (404), electric drill (405), the infrared survey of punching Away from sensor, torque sensor and punching STM32 controllers;The second screw lifting mechanism (401) is by the second spiral shell disk (403) It is formed with the second screw (402), one side of the second spiral shell disk (403) is equipped with screw hole, and second, which states screw (402), is located at the spiral shell In wire hole;Second screw (402) connect with the shaft of third stepper motor (404), the bottom of third stepper motor (404) The bottom of round rotary type platform (3) groove is embedded in, the electric drill (405) is located on the another side of the second spiral shell disk (403); The punching infrared distance sensor is located on the shell of electric drill (405), and the torque sensor is located at the motor of electric drill (405) On, the signal output end of the punching infrared distance sensor and the signal output end of torque sensor are with punching STM32 The signal input part connection of controller, the punching
The signal output end of STM32 controllers connects with the signal input part of the motor of electric drill (405) and third stepper motor (404) It connects.
5. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:It is described to pull more The rotary refueling machine of hand (7) includes hydraulic pressure lifting mechanism (704), chassis (730), third shell (718), chassis (731), second Shell (726), more spanner rotatable platforms (701), the second movement indexing mechanism (703), upper feed mechanism (702), lower feeding Mechanism (725), central shaft (729), driven wheel (723), driving wheel (724), the 5th stepper motor (719), fixing bracket (732) if, refueling agency control system, dry bearing and several supporting racks;
The hydraulic pressure lifting mechanism (704) is located at the bottom of the rotary refueling machine of more spanners (7), hydraulic pressure lifting mechanism (704) Extension bar upper end is connect with chassis (730), and the third shell (718) is located on chassis (730), the central shaft (729) Lower end is erected at the centre of chassis (730) equipped with bearing and by support, and the upper end of the central shaft (729) is installed by bearing At the top of second housing (726) inner cavity, the second movement indexing mechanism (703) is located at central shaft (729) by bearing Middle and upper part is simultaneously located in the inner cavity of third shell (718), and more spanner rotatable platforms (701) are positioned at the second movement interval machine It is connect on structure (703) and with the second ratchet mechanism (707) of the second movement indexing mechanism (703);The chassis (731) is with fixing The stent of stent (732) middle and upper part setting connects and is located at the top of more spanner rotatable platforms (701), the second housing (726) bottom surface is located on chassis (731), and the top surface of the second housing (726) connects with the upper bracket of fixing bracket (732) It connects;The lower carriage of fixing bracket (732) is connect with chassis (730);The gear of the upper feed mechanism (702) is located at central shaft (729) top and positioned at the top of more spanner rotatable platforms (701), the lower gear of the down charging mechanism (725) is located at The lower part of central shaft (729), the driven wheel (723) are located at the middle part of central shaft (729), the 5th stepper motor (719) By support be erected on chassis (730), driving wheel (724) in the shaft of the 5th stepper motor (719) and and driven wheel (723) it is meshed;
The refueling agency control system includes reload infrared distance sensor and the STM32 controllers (717) that reload, described to reload Infrared distance sensor is located at the internal layer of the spanner (713) of more spanner rotatable platforms (701), the infrared distance measurement sensing of reloading The signal output end of device is connect with the signal input part for the STM32 controllers (717) that reload, the STM32 controllers (717) that reload Signal output end respectively with second movement indexing mechanism (703) the 4th stepper motor (709) and the 5th stepper motor (719) Signal input part connection.
6. a kind of ceiling automatic material taking according to claim 5, punching and fastening machine, it is characterised in that:It is described to pull more Second movement indexing mechanism (703) of the rotary refueling machine of hand (7) is by the second turbine and worm decelerator (705), the second cam Move indexing mechanism (706), the second ratchet mechanism (707) and the 4th stepper motor (709) composition;Between the second cam movement Mechanism of having a rest (706) is made of the second cam (716) and the second axis (710), and second cam (716) is located at the second axis (710) On, the second axis (710) both ends are equipped with bearing and pass through supporting rack and are fixed on chassis (730), second cam (716) Surface is equipped with movement locus groove;The second worm gear (711) of second turbine and worm decelerator (705) is located at the second axis (710) on and positioned at the side of the second cam (716), second ratchet mechanism (707) is by the second ratchet (721), Ruo Gan Two pillars (720) and two the second pawls (722) are formed, and several second pillars (720) are uniformly located at the bottom of the second ratchet Face and the second pillar (720) are positioned at the lower section of ratchet root portion, several second pillars (720) and the second cam (716) Movement locus groove is in contact and the second ratchet mechanism (707) is above the second cam movement indexing mechanism (706), described Two the second pawls (722) are located at the side of the second ratchet and the second pawl (722) pawl point connects with the second ratchet (721) tooth It touches, the 4th stepper motor (709) is fixed on by supporting rack on chassis (730), second turbine and worm decelerator (705) the second worm screw (708) connect with the shaft of the 4th stepper motor (709).
7. a kind of ceiling automatic material taking according to claim 5, punching and fastening machine, it is characterised in that:It is sent on described Material mechanism (702) is made of gear (714) and upper rack (715), and the gear (714) is located at the upper of central shaft (729) Portion, the rack bore of the upper rack (715) across second housing (726) both sides are fixed on chassis (731) simultaneously by supporting rack It is meshed with gear (714);The down charging mechanism (725) is made of lower gear (727) and lower rack (728), under described Gear (727) is located at the lower part of central shaft (729), the lower rack (728) be fixed on chassis (730) by supporting rack and with Lower gear (727) is meshed, and one end of lower rack (728) passes through the rack bore of third shell (718) side setting;The upper tooth The end of item (715) and lower rack (728) is cut somebody's hair (712) equipped with semicircle.
8. a kind of ceiling automatic material taking according to claim 5, punching and fastening machine, it is characterised in that:It is described to pull more Hand rotatable platform (701) is made of disk and several spanners (713) being arranged on disk, several described spanners (713) tail portion is uniformly located at the edge of disk, and the spanner (713) is formed by upper and lower two layers, and the opening of upper strata spanner is Hexagon, for tightening setscrew nut;The opening of lower floor's spanner is arc, for clamping setscrew connecting rod.
9. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:Described first It is identical with the structure of the second movement indexing mechanism (403) to move indexing mechanism (5).
CN201721483217.8U 2017-11-09 2017-11-09 Ceiling automatic material taking, punching and fastening machine Active CN207522862U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721483217.8U CN207522862U (en) 2017-11-09 2017-11-09 Ceiling automatic material taking, punching and fastening machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721483217.8U CN207522862U (en) 2017-11-09 2017-11-09 Ceiling automatic material taking, punching and fastening machine

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CN207522862U true CN207522862U (en) 2018-06-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107738364A (en) * 2017-11-09 2018-02-27 山西大学 Ceiling automatic material taking, punching and fastening machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107738364A (en) * 2017-11-09 2018-02-27 山西大学 Ceiling automatic material taking, punching and fastening machine
CN107738364B (en) * 2017-11-09 2024-03-12 山西大学 Automatic ceiling material taking, punching and fastening machine

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