CN207522862U - Ceiling automatic material taking, punching and fastening machine - Google Patents
Ceiling automatic material taking, punching and fastening machine Download PDFInfo
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- CN207522862U CN207522862U CN201721483217.8U CN201721483217U CN207522862U CN 207522862 U CN207522862 U CN 207522862U CN 201721483217 U CN201721483217 U CN 201721483217U CN 207522862 U CN207522862 U CN 207522862U
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Abstract
The utility model is related to a kind of ceiling automatic material taking, punching and fastening machines, it is therefore an objective to solve to can not achieve full automatic working when punching on the ceiling at present, need manual operation, risk high and the technical issues of efficiency is low.The technical solution of the utility model is:A kind of ceiling automatic material taking, punching and fastening machine, if including load bearing trolley, fixed scissors fork elevating ladder, round rotary type platform, perforating mechanism, the first movement indexing mechanism can be risen, can rise and be screwed into setscrew mechanism, the rotary refueling machine of more spanners, shell, fixing axle, dry bearing and several supporting racks;The beneficial effects of the utility model are:The utility model has higher the degree of automation, it can replace manually accurately being punched on the ceiling, a large amount of man power and material can be saved, offer convenience to interior decoration and architectural design work, the efficiency of punching is greatly improved, ensures the safety of entire operation.
Description
Technical field
The utility model is related to a kind of ceiling automatic material taking, punching and fastening machines.
Background technology
At present, it in building trade, carries out punching on ceiling on folding ladder using electric hand drill station mostly.It is general
Operation is to open folding ladder in corresponding position, and then worker is punched after climbing up folding ladder using electric hand drill against ceiling,
At this moment head to be faced upward due to construction personnel and exerted oneself upwards, be easy to cause the fatigue of staff and the reduction of perforating efficiency, it is this
Operation difficulty is big and there is higher security risk.The defects of in order to improve more than Manual punching, patent " CN201924573U "
A kind of hole drilling-up auxiliary device of impact electric drill is disclosed, this is a kind of shelf of electric drill, and component part has telescopically adjustable
Strut, bar have hand stent, there is impact boring device at the top of strut, and hand stent is connected between pedestal mobile jib by activity
Bar is connected with strut lower end, and the band handle ripping bar at the top of mobile jib is connected to by pivot pin in strut, thus can form sled structure,
It is pressed downward that upward perforating can be achieved.In addition, publication number CN201010112742.5 discloses a kind of Mobile support frame for electric drill, branch
Moving operation handle, power switch, socket are provided on strut, in use, pushing motion bar, can realize upward perforating.These
Though the device related with ceiling punching alleviates the burden of some Manual punchings, all it is not carried out full-automatic, it is also necessary to people
Work goes specifically to select punch position, carries out punch operation
Invention content
The purpose of this utility model is to solve to can not achieve full automatic working when punching on the ceiling at present, need manually
The technical issues of operation, low risk height and efficiency, provide a kind of ceiling automatic material taking, punching and fastening machine, the smallpox
Plate automatic material taking, punching and fastening machine can replace manually accurately being punched on the ceiling, greatly improve punching
Efficiency.
In order to solve the above technical problems, the technical solution adopted in the utility model is:A kind of ceiling automatic material taking, punching
And fastening machine, including load bearing trolley, fixed scissors fork elevating ladder, the first movement indexing mechanism, round rotary type platform, can on
Perforating mechanism is risen, can rise and be screwed into setscrew mechanism, the rotary refueling machine of more spanners, shell, fixing axle, bearing and support
Frame;The load bearing trolley is located at the bottom of ceiling automatic material taking, punching and fastening machine, and the fixed scissors fork elevating ladder is located at
It side above load bearing trolley and is connect with the car body of load bearing trolley, more rotary refueling machines of spanner are located on load bearing trolley
The opposite side in face and connect with the car body of load bearing trolley, the shell be located on the pressure-bearing platform of fixed scissors fork elevating ladder and with
Pressure-bearing platform connects, and the fixing axle is located in the inner cavity of shell, and the lower end of fixing axle is fixed on pressure-bearing platform by supporting rack
On, the first movement indexing mechanism is located at the upper end of fixing axle and in the inner cavity of shell by bearing;The circle can
Rotary platform is located on the first movement indexing mechanism and is connect with the first ratchet mechanism of the first movement indexing mechanism, the circle
The both sides of shape rotary type platform be equipped with groove, it is described rise perforating mechanism set on side groove in, it is described rise it is stubborn
Enter setscrew mechanism in the groove of opposite side and the turn of the screw spanner for being screwed into setscrew mechanism and more spanners can be risen
Lower floor's spanner of rotary refueling machine is tangent.
Further, the load bearing trolley includes car body, wheel, four retractable supports columns, wheel drive system, infrared
Alignment system and wheel control system, the wheel are located at the lower end of car body, and wheel drive system is located on drive shaft, described
Four retractable supports columns are respectively provided at four edges of car body, and the infrared location system is sensed including trolley infrared distance measurement
Device, ccd image processor and signal processor, the wheel control system are trolley STM32 controllers, and the trolley is infrared
Distance measuring sensor is located on four sides of car body, and the ccd image processor and signal processor are set on the car body, described small
The signal output end of vehicle infrared distance sensor and the signal input part of signal processor connect, the signal of the signal processor
Output terminal is connect with the signal input part of ccd image processor;The signal input part of the trolley STM32 controllers is schemed with CCD
Signal output end and connection as processor, the control signal output and wheel drive system of the trolley STM32 controllers
Stepper motor signal input part connection.
Further, it is described rise be screwed into setscrew mechanism include the turn of the screw bearing, the turn of the screw spanner, setscrew
Position adjusting piece, driven internal gear, external gear, output shaft, pallet, the first shell, the first screw lifting mechanism, the first stepper motor and
Kinetic control system;
The first screw lifting mechanism is made of the first spiral shell disk, the first screw and the second stepper motor, first spiral shell
One side of disk is equipped with circular hole, and another side is equipped with screw hole;First screw is located in the screw hole of the first spiral shell disk setting, described
One end of first screw is connect with the shaft of second stepper motor;First shell is located at the circular hole of the first spiral shell disk setting
In, the pallet be located at the lower end of the first shell and with the first cage connection;First stepper motor is set in the first shell
In chamber and positioned at the side of pallet, one end of the output shaft is connect with the shaft of the first stepper motor, the other end of output shaft
It is connect with external gear, the turn of the screw bearing is located at the upper end of the first shell, and the driven internal gear is located in the turn of the screw bearing
The lower part of circle is simultaneously meshed with external gear;The setscrew position adjusting piece be located at the middle and upper part of the turn of the screw bearing inner race and with it is driven
Internal gear connects, and the turn of the screw spanner is located at the top of the turn of the screw bearing inner race and is connect with setscrew position adjusting piece;It is described
Kinetic control system is made of the turn of the screw infrared distance sensor and the turn of the screw STM32 controllers, the turn of the screw infrared distance measurement
Sensor is located at the opening of the turn of the screw spanner, and signal output end and the turn of the screw STM32 of the turn of the screw infrared distance sensor are controlled
The signal input part connection of device processed, the signal output ends of the turn of the screw STM32 controllers respectively with the first stepper motor and the
The signal input part connection of two stepping motor.
Further, the perforating mechanism that rises includes the second screw lifting mechanism, third stepper motor, electric drill, beats
Hole infrared distance sensor, torque sensor and punching STM32 controllers;The second screw lifting mechanism by the second spiral shell disk and
Second screw forms, and one side of the second spiral shell disk is equipped with screw hole, and second, which states screw, is located in the screw hole;Described second
Bar is connect with the shaft of third stepper motor, and the bottom of third stepper motor is embedded in the bottom of round rotary type land groove
Portion, the electric drill are located on the another side of the second spiral shell disk;The punching infrared distance sensor is located on the shell of electric drill, described
Torque sensor is located on the motor of electric drill, the signal output end and torque sensor of the punching infrared distance sensor
Signal output end is connect with punching the signal input part of STM32 controllers, the signal output end of the punching STM32 controllers
It is connect with the motor of electric drill and the signal input part of third stepper motor.
Further, the rotary refueling machine of more spanners includes hydraulic pressure lifting mechanism, chassis, third shell, chassis, the
Two shells, more spanner rotatable platforms, second movement indexing mechanism, upper feed mechanism, down charging mechanism, central shaft, driven wheel,
If driving wheel, the 5th stepper motor, fixing bracket, refueling agency control system, dry bearing and several supporting racks;
The hydraulic pressure lifting mechanism is located at the bottom of the rotary refueling machine of more spanners, the extension bar upper end of hydraulic pressure lifting mechanism
It is connect with chassis, the third shell is located on chassis, and the lower end of the central shaft is erected at bottom equipped with bearing and by support
The centre of frame, the upper end of the central shaft are mounted on the top of second housing inner cavity, the second movement interval machine by bearing
Structure is located at the middle and upper part of central shaft and in the inner cavity of third shell by bearing, and more spanner rotatable platforms are located at the
It is connect on two movement indexing mechanisms and with the ratchet mechanism of the second movement indexing mechanism;The chassis is set with fixing bracket middle and upper part
The stent put connects and is located at the top of more spanner rotatable platforms, and the bottom surface of the second housing is located on chassis, and described
The top surface of two shells is connect with support bracket fastened upper bracket;Support bracket fastened lower carriage is connect with chassis;The upper feed mechanism
Gear be located at the top of central shaft and positioned at the top of more spanner rotatable platforms, the lower gear of the down charging mechanism sets
In the lower part of central shaft, the driven wheel is located at the middle part of central shaft, and the 5th stepper motor is erected at chassis by support
On, driving wheel is meshed in the shaft of the 5th stepper motor and with driven wheel;
The refueling agency control system includes reload infrared distance sensor and the STM32 controllers that reload, described to reload
Infrared distance sensor is located at the internal layer of the spanner of more spanner rotatable platforms, and the signal of the infrared distance sensor that reloads is defeated
Outlet is connect with the signal input part for the STM32 controllers that reload, and the signal output ends of the STM32 controllers that reload is respectively with
The signal input part connection of the 4th stepper motor and the 5th stepper motor of two movement indexing mechanisms.
Second movement indexing mechanism of the rotary refueling machine of more spanners is by the second turbine and worm decelerator, second convex
Wheel movement indexing mechanism, the second ratchet mechanism and the 4th stepper motor composition;Second cam moves indexing mechanism by second
Cam and the second axis composition, second cam are located on the second axis, and the second axis both ends are equipped with bearing and pass through supporting rack
It is fixed on chassis, second cam face is equipped with movement locus groove;The of second turbine and worm decelerator
Two worm gears are located on the second axis and positioned at the sides of the second cam, and second ratchet mechanism is by the second ratchet, several second convex
Column and two the second pawls are formed, and several second pillars are uniformly located at the bottom surface of the second ratchet and the second pillar is located at ratchet
The lower section of root portion, several second pillars are in contact with the movement locus groove of the second cam and the second ratchet mechanism is located at
Above second cam movement indexing mechanism, described two second pawls be located at the side of the second ratchet and the second ratchet pawl point with
Second hook tooth is in contact, and the 4th stepper motor is fixed on by supporting rack on chassis, and second worm and gear slows down
Second worm screw of mechanism connect with the shaft of the 4th stepper motor.
The upper feed mechanism is made of gear and upper rack, and the gear is located at the top of central shaft, it is described on
Rack passes through the rack bore of second housing both sides to be fixed on chassis by supporting rack and be meshed with gear;The lower feeding
Mechanism is made of lower gear and lower rack, and the lower gear is located at the lower part of central shaft, and the lower rack is fixed by supporting rack
It is meshed on chassis and with lower gear, one end of lower rack passes through the rack bore of third shell side setting;The upper rack
It cuts somebody's hair with the end of lower rack equipped with semicircle.
More spanner rotatable platforms are made of disk and several spanners being arranged on disk, and described several are pulled
The tail portion of hand is uniformly located at the edge of disk, and the spanner is formed by upper and lower two layers, and the opening of upper strata spanner is hexagon, is used
In tightening setscrew nut;The opening of lower floor's spanner is arc, for clamping setscrew connecting rod.
Further, the first movement indexing mechanism is identical with the structure of the second movement indexing mechanism.
The beneficial effects of the utility model are:Compared with prior art, the utility model has higher the degree of automation,
Substantially it can replace manually accurately being punched on the ceiling;
When the 1st, carrying out ceiling punching using the utility model, entire whole process of punching all is in people after instruction is given, and is led to
The program control for crossing internal system is automatically performed, and can be saved a large amount of man power and material in this way, be set to interior decoration and building
Meter work brings great convenience, and greatly improves the efficiency of punching, can also accelerate finishing process;Particularly at some
In outdoor working at height, replaced manually, to ensure the safety of entire operation by machine, can both mitigate the negative of worker's punching
Load, and entire project progress can be improved, it is good perforating device selection in interior decoration and architectural engineering.
2nd, the movement indexing mechanism in the utility model, which can be realized, more accurately moves intermittent condition, this multiple fortune
The assembling of dynamic indexing mechanism can reduce the impact force of its internal ratchet mechanism, ensure being smoothed out for motion process;
3rd, the rotary refueling machine of more spanners in the utility model can automatic rotational positioning, then automatic stocking, so as to real
The full-automatic of existing setscrew is reloaded, convenient and efficient, highly practical.
Description of the drawings
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the structure diagram of the rotary refueling machine of the more spanners of the utility model;
Fig. 5 is the sectional view of Fig. 4;
Fig. 6 is the sectional view in A-A faces in Fig. 5;
Fig. 7 is the left view of Fig. 5;
Fig. 8 is the vertical view of Fig. 4;
Fig. 9 is the structure diagram that the utility model second moves indexing mechanism;
Figure 10 is the bottom view of Fig. 9;
Figure 11 can rise the structure diagram for being screwed into setscrew mechanism for the utility model;
Figure 12 is the vertical view of Figure 11;
Figure 13 is the structure diagram that the utility model can rise perforating mechanism;
Figure 14 is the structure diagram that the utility model first moves indexing mechanism;
Figure 15 is the bottom view of Figure 14,
In figure, 1- load bearing trolleys, 101- car bodies, 102- wheels, 103- retractable supports column, the fixed scissors fork elevatings of 2-
Ladder, 3- circle rotary type platforms, 4- can rise perforating mechanism, 401- the second screw lifting mechanisms, the second screws of 402-, 403-
Second spiral shell disk, 404- third stepper motors, 405- electric drills, 5- first move indexing mechanism, the 6th stepper motors of 501-, 502- the
One turbine and worm decelerator, the first cams of 503- movement indexing mechanism, the first ratchet mechanisms of 504-, the first worm screws of 505-,
The first worm gears of 506-, the first cams of 507-, 508- first axles, the first pillars of 509-, the first STM32 controllers of 510-, 511-
One ratchet, the first pawls of 512-;6-, which can rise, is screwed into setscrew mechanism, 601- the turn of the screw spanners, 602- pallets, 603- expansions
Screw position adjusting piece, 604- the turn of the screw bearings, 605- the first screw lifting mechanisms, the driven internal gears of 606-, 607- the first spiral shell disks,
The first screws of 608-, the first stepper motors of 609-, 610- the turn of the screw STM32 controllers, 611- external gears, 612- output shafts,
The second stepper motors of 613-, the first shells of 614-;The rotary refueling machine of the more spanners of 7-, the more spanner rotatable platforms of 701-, 702-
Upper feed mechanism, the movement indexing mechanisms of 703- second, 704- hydraulic pressure lifting mechanisms, the second turbine and worm decelerators of 705-,
The second cams of 706- move indexing mechanism, the second ratchet mechanisms of 707-, the second worm screws of 708-, the 4th stepper motors of 709-, 710-
Second axis, the second worm gears of 711-, 712- semicircles are cut somebody's hair, 713- spanners, 714- gears, 715- upper racks, and 716- second is convex
Wheel, 717- reload STM32 controllers, 718- third shells, the 5th stepper motors of 719-, the second pillars of 720-, the second spine of 721-
Wheel, the second pawls of 722-, 723- driven wheels, 724- driving wheels, 725- down charging mechanisms, 726- second housings, 727- lower gears,
Rack under 728-, 729- central shafts, 730- chassis, 731- chassis, 732- fixing brackets;8- shells, 9- fixing axles.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and examples.
As shown in Figs. 1-3, a kind of ceiling automatic material taking, punching and the fastening machine in the present embodiment, including load bearing trolley
1st, fixed scissors fork elevating ladder 2, first move indexing mechanism 5, round rotary type platform 3, can rise perforating mechanism 4, can on
It rises and is screwed into the rotary refueling machine 7 of setscrew mechanism 6, more spanners, shell 8, fixing axle 9, bearing and supporting rack;The load-bearing is small
Vehicle 1 is located at the bottom of ceiling automatic material taking, punching and fastening machine, and the fixed scissors fork elevating ladder 2 is located on load bearing trolley 1
It the side in face and is connect with the car body 101 of load bearing trolley 1, more rotary refueling machines 7 of spanner are located above load bearing trolley 1
Opposite side and connect with the car body 101 of load bearing trolley 1, the shell 8 be located on the pressure-bearing platform of fixed scissors fork elevating ladder 2 and
It is connect with pressure-bearing platform, the fixing axle 9 is located in the inner cavity of shell 8, and the lower end of fixing axle 9 is fixed on pressure-bearing by supporting rack
On platform, the first movement indexing mechanism 5 is located at the upper end of fixing axle 9 and in the inner cavity of shell 8 by bearing;It is described
Round rotary type platform 3 is located at the first ratchet mechanism on the first movement indexing mechanism 5 and moving indexing mechanism 5 with first
504 connections, the both sides of the circle rotary type platform 3 are equipped with groove, the groove for rising perforating mechanism 4 and being set on side
In, it is described rise be screwed into setscrew mechanism 6 set on opposite side groove in and can rise be screwed into setscrew mechanism 6 twist
Lower floor's spanner of the refueling machine 7 rotary with more spanners of screw wrench 601 is tangent.
The load bearing trolley 1 includes car body 101,102, four retractable supports columns 103 of wheel, wheel drive system, red
Outer alignment system and wheel control system, the wheel 102 are located at the lower end of car body 101, and wheel drive system is located at driving wheel
On axis, four retractable supports columns 103 are respectively provided at four edges of car body 101, and the infrared location system includes
Trolley infrared distance sensor, ccd image processor and signal processor, the wheel control system are controlled for trolley STM32
Device processed, the trolley infrared distance sensor are located on four sides of car body 101, at the ccd image processor and signal
Reason device is located on car body 101, the signal output end of the trolley infrared distance sensor and the signal input part of signal processor
Connection, the signal output end of the signal processor are connect with the signal input part of ccd image processor;The trolley STM32
It the signal output end of the signal input part of controller and ccd image processor and connect, the control of the trolley STM32 controllers
The signal input part connection of the stepper motor of signal output end and wheel drive system, the trolley STM32 controllers are located at vehicle
On body 101.
As shown in FIG. 11 and 12, it is described rise to be screwed into setscrew mechanism 6 and include the turn of the screw bearing 604, the turn of the screw pull
Hand 601, setscrew position adjusting piece 603, driven internal gear 606, external gear 611, output shaft 612, pallet 602, the first shell
614th, the first screw lifting mechanism 605, the first stepper motor 609 and kinetic control system;
The first screw lifting mechanism 605 is by 613 groups of the first spiral shell disk 607, the first screw 608 and the second stepper motor
Into one side of the first spiral shell disk 607 is equipped with circular hole, and another side is equipped with screw hole;First screw 608 is located at the first spiral shell disk
In the screw hole of 607 settings, one end of first screw 608 is connect with the shaft of second stepper motor 613;Described
One shell 614 is located in the circular hole of the first spiral shell disk 607 setting, and the pallet 602 is located at the lower end of the first shell 614 and with first
Shell 614 connects;First stepper motor 609 is set in 614 inner cavity of the first shell and positioned at the side of pallet 602, described
One end of output shaft 612 is connect with the shaft of the first stepper motor 609, and the other end of output shaft 612 is connect with external gear 611,
The turn of the screw bearing 604 is located at the upper end of the first shell 614, and the driven internal gear 606 is located at 604 inner ring of the turn of the screw bearing
Lower part and be meshed with external gear 611;The setscrew position adjusting piece 603 is located at the middle and upper part of 604 inner ring of the turn of the screw bearing
And connect with driven internal gear 606, the turn of the screw spanner 601 is located at the top of 604 inner ring of the turn of the screw bearing and and expanding screw
Silk position adjusting piece 603 connects;The kinetic control system is by the turn of the screw infrared distance sensor and the turn of the screw STM32 controllers 610
Composition, the turn of the screw infrared distance sensor are located at the opening of the turn of the screw spanner 601, the turn of the screw infrared distance sensor
Signal output end is connect with the signal input part of the turn of the screw STM32 controllers 610, the letter of the turn of the screw STM32 controllers 610
Number signal input part of the output terminal respectively with the first stepper motor 609 and the second stepper motor 613 is connect, the turn of the screw
STM32 controllers 610 are located on the second stepper motor 613.
As shown in figure 13, the perforating mechanism 4 that rises includes the second screw lifting mechanism 401, third stepper motor
404th, electric drill 405, punching infrared distance sensor, torque sensor and punching STM32 controllers;Second screw rises machine
Structure 401 is made of the second spiral shell disk 403 and the second screw 402, and one side of the second spiral shell disk 403 is equipped with screw hole, and second states silk
Bar 402 is located in the screw hole;Second screw 402 is connect with the shaft of third stepper motor 404, third stepper motor
404 bottom is embedded in the bottom of round 3 groove of rotary type platform, and the electric drill 405 is located at the another side of the second spiral shell disk 403
On;The punching infrared distance sensor is located on the shell of electric drill 405, and the torque sensor is located at the motor of electric drill 405
On, the signal output end of the punching infrared distance sensor and the signal output end of torque sensor are with punching STM32
The signal input part connection of controller, the motor and third of the signal output end and electric drill 405 of the punching STM32 controllers walk
The signal input part connection of stepper motor 404, the punching STM32 controllers are located on third stepper motor 404.
As Figure 4-8, the rotary refueling machine 7 of more spanners includes hydraulic pressure lifting mechanism 704, chassis 730, outside third
Shell 718, chassis 731, second housing 726, more spanner rotatable platforms 701, second move indexing mechanism 703, upper feed mechanism
702nd, down charging mechanism 725, central shaft 729, driven wheel 723, driving wheel 724, the 5th stepper motor 719, fixing bracket 732,
If refueling agency control system, dry bearing and several supporting racks;
The hydraulic pressure lifting mechanism 704 is located at the bottom of the rotary refueling machine 7 of more spanners, and hydraulic pressure lifting mechanism 704 is stretched
Rod upper end is connect with chassis 730, and the third shell 718 is located on chassis 730, and the lower end of the central shaft 729 is equipped with axis
The centre of chassis 730 is held and is erected at by support, the upper end of the central shaft 729 is mounted on second housing 726 by bearing
The top of inner cavity, the second movement indexing mechanism 703 are located at the middle and upper part of central shaft 729 and positioned at third shell by bearing
In 718 inner cavity, more spanner rotatable platforms 701 are located on the second movement indexing mechanism 703 and move interval with second
The ratchet mechanism 707 of mechanism 703 connects;The chassis 731 connect and is located at more with the stent that 732 middle and upper part of fixing bracket is set
The top of spanner rotatable platform 701, the bottom surface of the second housing 726 are located on chassis 731, the second housing 726
Top surface is connect with the upper bracket of fixing bracket 732;The lower carriage of fixing bracket 732 is connect with chassis 730;The upper feed mechanism
702 gear is located at the top of central shaft 729 and positioned at the top of more spanner rotatable platforms 701, the down charging mechanism
725 lower gear is located at the lower part of central shaft 729, and the driven wheel 723 is located at the middle part of central shaft 729, the 5th stepping
Motor 719 is erected at by support on chassis 730, and driving wheel 724 is mounted in the shaft of the 5th stepper motor 719 and and driven wheel
723 are meshed;
The refueling agency control system includes reload infrared distance sensor and the STM32 controllers 717 that reload, described to change
Material infrared distance sensor is located at the internal layer of the spanner 713 of more spanner rotatable platforms 701, the infrared distance sensor that reloads
Signal output end connect with the signal input part for the STM32 controllers 717 that reload, the signal of the STM32 controllers 717 that reload
The 4th stepper motor 709 and the signal input part of the 5th stepper motor 719 that output terminal moves indexing mechanism 703 with second respectively
Connection, the STM32 controllers 717 that reload are located on the 4th stepper motor 709.
The upper feed mechanism 702 is made of gear 714 and upper rack 715, and the gear 714 is located at central shaft
729 top, the upper rack 715 pass through the rack bore of 726 both sides of second housing to be fixed on chassis 731 simultaneously by supporting rack
It is meshed with gear 714;The down charging mechanism 725 is made of lower gear 727 and lower rack 728, and the lower gear 727 is set
In the lower part of central shaft 729, the lower rack 728 is fixed on chassis 730 by supporting rack and is meshed with lower gear 727,
One end of lower rack 728 passes through the rack bore of 718 side of third shell setting;The end of the upper rack 715 and lower rack 728
712 are cut somebody's hair equipped with semicircle.
More spanner rotatable platforms 701 are made of disk and several spanners 713 being arranged on disk, if described
The tail portion of dry spanner 713 is uniformly located at the edge of disk, and the spanner 713 is formed by upper and lower two layers, and upper strata spanner is opened
Mouth is hexagon, for tightening setscrew nut;The opening of lower floor's spanner is arc, for clamping setscrew connecting rod.
As shown in Figure 9 and Figure 10, the second movement indexing mechanism 703 of the rotary refueling machine 7 of more spanners is by the second snail
709 groups of worm and gear deceleration mechanism 705, the second cam movement indexing mechanism 706, the second ratchet mechanism 707 and the 4th stepper motor
Into;The second cam movement indexing mechanism 706 is made of the second cam 716 and the second axis 710, and second cam 716 is set
On the second axis 710,710 both ends of the second axis are equipped with bearing and pass through supporting rack and are fixed on chassis 730, and described second is convex
716 surfaces are taken turns equipped with movement locus groove;Second worm gear 711 of second turbine and worm decelerator 705 is located at second
On axis 710 and positioned at the side of the second cam 716, second ratchet mechanism 707 is by the second ratchet 721, several second pillars
720 and two the second pawls 722 form, several second pillars 720 are uniformly located at bottom surface and the second pillar of the second ratchet
720 are located at the lower section of ratchet root portion, and several second pillars 720 are in contact with the movement locus groove of the second cam 716
And second ratchet mechanism 707 be located above the second cam movement indexing mechanism 706, described two second pawls 722 are located at the
The side of two ratchets and 722 pawl point of the second pawl is in contact with 721 tooth of the second ratchet, the 4th stepper motor 709 passes through branch
Support is fixed on chassis 730, the second worm screw 708 of second turbine and worm decelerator 705 and the 4th stepper motor 709
Shaft connection.
As shown in Figure 14 and Figure 15, the first movement indexing mechanism 5 is by the first turbine and worm decelerator 502, first
Cam movement indexing mechanism 503, the first ratchet mechanism 504, the 6th stepper motor 501 and the first STM32 controllers 510 form;
First cam movement indexing mechanism 503 is made of the first cam 507 and first axle 508, and first cam 507 is located at the
On one axis 508,508 both ends of first axle are equipped with bearing and pass through the pressure-bearing that supporting rack is fixed on fixed scissors fork elevating ladder 2
On platform, 507 surface of the first cam is equipped with movement locus groove;The of first turbine and worm decelerator 502
One worm gear 506 is located in first axle 508 and positioned at the side of the first cam 507, and first ratchet mechanism 504 is by the first ratchet
511st, several first pillars 509 and two the first pawls 512 are formed, and several first pillars 509 are uniformly located at the first ratchet
Bottom surface and the first pillar 509 be located at the lower section of ratchet root portion, the fortune of several first pillar, 509 and first cams 507
Dynamic rail mark groove is in contact and the first ratchet mechanism 504 is located above the first cam movement indexing mechanism 503, and described two the
One pawl 512 is located at the side of the first ratchet and 512 pawl point of the first pawl is in contact with 511 tooth of the first ratchet, the 6th step
Stepper motor 501 is fixed on by supporting rack on the pressure-bearing platform of fixed scissors fork elevating ladder 2, first worm-gear speed reducer
First worm screw 505 of structure 502 connect with the shaft of the 6th stepper motor 501, and the signal of the first STM32 controllers 510 is defeated
Outlet is connect with the signal input part of the 6th stepper motor 501, and the first STM32 controllers 510 are located at the 6th stepper motor 501
On.
The working process of the utility model is as follows:
Trolley infrared distance sensor transmitting infrared light first on load bearing trolley 1, receives reflection after object reflects
Signal, ccd image processor and signal processor calculate the distance of object, are then held by the adjustment of trolley STM32 controllers
The position of weight trolley 1 is to reach punching requirement, and then retractable supports column 103 stretches out contact ground to provide support force and increase
The stability of load bearing trolley 1, after the load bearing trolley 1 completes above-mentioned movement, fixed scissors fork elevating ladder 2, which rises, makes circle can
Rotary platform 3 reaches operating position;Then the rotary refueling machine 7 of more spanners starts to reload, and process of reloading is as follows, and hydraulic pressure rises
Mechanism 704 rises, and more spanner rotatable platforms 701 is made to rise to operating position, and the STM32 controllers 717 that reload are controlled
The turbine and worm decelerator 705 for making the dynamic movement indexing mechanism 703 of 709 band second of the 4th stepper motor rotates, convex so as to drive
Wheel movement indexing mechanism 706 rotates, and then ratchet mechanism 707 is driven to move, and finally rotates more spanner rotatable platforms 701,
Spanner 713 rotates therewith, and the LDM301 infrared distance sensors measuring wrench 713 that reloads in the opening of spanner 713 is stubborn with that can rise
Enter the distance between setscrew mechanism 6, finally make the opening of spanner 713 and circle rotary type platform 3 rise be screwed into it is swollen
Swollen screw mechanism 6 aligns, and forms a setscrew Transfer pipe, at this point, the upper feed mechanism 702 and lower feeder
Structure 725 is started to work, and controls the 5th stepper motor 719 that driving wheel 724 is driven to rotate by the STM32 controllers 717 that reload first, from
And driven wheel 723 is driven to rotate, and then upper rack 715 and lower rack 728 is pushed to travel forward, rack is made to stretch from the inside
Go out, and semicircle cut somebody's hair is driven 712 to release setscrew along the setscrew Transfer pipe of above-mentioned formation, realize setscrew
It reloads;
After reloading, perforating mechanism 4 can be risen and started to work, the first movement indexing mechanism 5 drives circle that can revolve
Rotatable platform 3 rotates, and at the same time, electric drill 405 rises to drill bit and contacted with ceiling, and starts to rotate, according to live needs
The depth of setting stops operating after the electric drill 405 is pierced ceiling Suitable depth and is retracted to the round rotary type and puts down
The lower section of platform 3, later round rotary type platform 3 rotate 180 degree, make to rise and be screwed into setscrew mechanism 6 to described
Electric drill 405 rotate before position, then can rise and be screwed into setscrew mechanism 6 and start to work, the course of work is as follows;
Can first be risen by the measurement of the turn of the screw infrared distance sensor be screwed into setscrew mechanism 6 and smallpox plate hole position it
Between distance, range information is then passed to the turn of the screw STM32 controllers 610, is controlled by the turn of the screw STM32 controllers 610
Second stepper motor 613 drives the first screw 608 of the first screw lifting mechanism 605 to rotate and then drive and can rise
The height that setscrew mechanism 6 rises to work is screwed into, after integrated model stabilization, by the turn of the screw STM32 controllers 610
Control first stepper motor 609 that output shaft 612 is driven to rotate, so as to drive 606 turns of external gear 611 and driven internal gear
It is dynamic, and then the turn of the screw spanner 601 is driven to rotate, while the first screw lifting mechanism 605 also rises, such the turn of the screw spanner
601 can realize the action risen in rotation, and then setscrew is screwed into smallpox plate hole, after setscrew is twisted,
Entire mechanism is begun to decline, and so as to realize the process of entire automatic stubborn setscrew by the mechanism, and then completes smallpox
Plate automatic punching operates.
Claims (9)
1. a kind of ceiling automatic material taking, punching and fastening machine, it is characterised in that:Including load bearing trolley (1), fixed scissor liter
Drop terraced (2) the first movement indexing mechanism (5), round rotary type platform (3), can rise perforating mechanism (4), can rise and be screwed into
Setscrew mechanism (6), the rotary refueling machine of more spanners (7), shell (8), fixing axle (9), bearing and supporting rack;The load-bearing
Trolley (1) is located at the bottom of ceiling automatic material taking, punching and fastening machine, and the fixed scissors fork elevating terraced (2) is located at load-bearing
It trolley (1) side above and is connect with the car body (101) of load bearing trolley (1), more rotary refueling machines of spanner (7) are located at
It load bearing trolley (1) opposite side above and is connect with the car body (101) of load bearing trolley (1), the shell (8) is located at fixed cut
It is connect on the pressure-bearing platform of fork lift (2) and with pressure-bearing platform, the fixing axle (9) is located in the inner cavity of shell (8), fixed
The lower end of axis (9) is fixed on by supporting rack on pressure-bearing platform, and the first movement indexing mechanism (5) is located at fixation by bearing
The upper end of axis (9) is simultaneously located in the inner cavity of shell (8);The circle rotary type platform (3) is positioned at the first movement indexing mechanism
(5) it is connect on and with the first ratchet mechanism (504) of the first movement indexing mechanism (5), the circle rotary type platform (3)
Both sides are equipped with groove, and for the perforating mechanism (4) that rises in the groove of side, described rise is screwed into setscrew mechanism
(6) in the groove of opposite side and it can rise and be screwed into the turn of the screw spanner (601) of setscrew mechanism (6) and rotated with more spanners
Lower floor's spanner of formula refueling machine (7) is tangent.
2. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:The load-bearing
Trolley (1) includes car body (101), wheel (102), four retractable supports columns (103), wheel drive system, infrared positioning system
System and wheel control system, the wheel (102) are located at the lower end of car body (101), and wheel drive system is located on drive shaft,
Four retractable supports columns (103) are respectively provided at four edges of car body (101), and the infrared location system includes small
Vehicle infrared distance sensor, ccd image processor and signal processor, the wheel control system are controlled for trolley STM32
Device, the trolley infrared distance sensor are located on four sides of car body (101), at the ccd image processor and signal
Reason device is located on car body (101), and the signal output end of the trolley infrared distance sensor and the signal of signal processor input
End connection, the signal output end of the signal processor are connect with the signal input part of ccd image processor;The trolley
It the signal output end of the signal input part of STM32 controllers and ccd image processor and connect, the trolley STM32 controllers
Control signal output and wheel drive system stepper motor signal input part connect.
3. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:It is described can on
Rise be screwed into setscrew mechanism (6) including the turn of the screw bearing (604), the turn of the screw spanner (601), setscrew position adjusting piece (603),
Driven internal gear (606), external gear (611), output shaft (612), pallet (602), the first shell (614), the first screw rise
Mechanism (605), the first stepper motor (609) and kinetic control system;
The first screw lifting mechanism (605) is by the first spiral shell disk (607), the first screw (608) and the second stepper motor (613)
Composition, one side of the first spiral shell disk (607) are equipped with circular hole, and another side is equipped with screw hole;First screw (608) is located at
In the screw hole of one spiral shell disk (607) setting, one end of first screw (608) turns with second stepper motor (613)
Axis connection;First shell (614) is located in the circular hole of the first spiral shell disk (607) setting, and the pallet (602) is located at outside first
The lower end of shell (614) is simultaneously connect with the first shell (614);First stepper motor (609) is set on the first shell (614) inner cavity
In and positioned at pallet (602) side, one end of the output shaft (612) is connect with the shaft of the first stepper motor (609), defeated
The other end of shaft (612) is connect with external gear (611), and the turn of the screw bearing (604) is located at the upper of the first shell (614)
End, the driven internal gear (606) are located at the lower part of the turn of the screw bearing (604) inner ring and are meshed with external gear (611);It is described
Setscrew position adjusting piece (603) is located at the middle and upper part of the turn of the screw bearing (604) inner ring and is connect with driven internal gear (606), institute
The turn of the screw spanner (601) is stated to be located at the top of the turn of the screw bearing (604) inner ring and connect with setscrew position adjusting piece (603);Institute
It states kinetic control system to be made of the turn of the screw infrared distance sensor and the turn of the screw STM32 controllers (610), the turn of the screw is red
Outer distance measuring sensor is located at the opening of the turn of the screw spanner (601), and the signal output end of the turn of the screw infrared distance sensor is with twisting
The signal input part connection of screw STM32 controllers (610), the signal output end point of the turn of the screw STM32 controllers (610)
Signal input part not with the first stepper motor (609) and the second stepper motor (613) is connect.
4. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:It is described can on
It rises perforating mechanism (4) and includes the second screw lifting mechanism (401), third stepper motor (404), electric drill (405), the infrared survey of punching
Away from sensor, torque sensor and punching STM32 controllers;The second screw lifting mechanism (401) is by the second spiral shell disk (403)
It is formed with the second screw (402), one side of the second spiral shell disk (403) is equipped with screw hole, and second, which states screw (402), is located at the spiral shell
In wire hole;Second screw (402) connect with the shaft of third stepper motor (404), the bottom of third stepper motor (404)
The bottom of round rotary type platform (3) groove is embedded in, the electric drill (405) is located on the another side of the second spiral shell disk (403);
The punching infrared distance sensor is located on the shell of electric drill (405), and the torque sensor is located at the motor of electric drill (405)
On, the signal output end of the punching infrared distance sensor and the signal output end of torque sensor are with punching STM32
The signal input part connection of controller, the punching
The signal output end of STM32 controllers connects with the signal input part of the motor of electric drill (405) and third stepper motor (404)
It connects.
5. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:It is described to pull more
The rotary refueling machine of hand (7) includes hydraulic pressure lifting mechanism (704), chassis (730), third shell (718), chassis (731), second
Shell (726), more spanner rotatable platforms (701), the second movement indexing mechanism (703), upper feed mechanism (702), lower feeding
Mechanism (725), central shaft (729), driven wheel (723), driving wheel (724), the 5th stepper motor (719), fixing bracket
(732) if, refueling agency control system, dry bearing and several supporting racks;
The hydraulic pressure lifting mechanism (704) is located at the bottom of the rotary refueling machine of more spanners (7), hydraulic pressure lifting mechanism (704)
Extension bar upper end is connect with chassis (730), and the third shell (718) is located on chassis (730), the central shaft (729)
Lower end is erected at the centre of chassis (730) equipped with bearing and by support, and the upper end of the central shaft (729) is installed by bearing
At the top of second housing (726) inner cavity, the second movement indexing mechanism (703) is located at central shaft (729) by bearing
Middle and upper part is simultaneously located in the inner cavity of third shell (718), and more spanner rotatable platforms (701) are positioned at the second movement interval machine
It is connect on structure (703) and with the second ratchet mechanism (707) of the second movement indexing mechanism (703);The chassis (731) is with fixing
The stent of stent (732) middle and upper part setting connects and is located at the top of more spanner rotatable platforms (701), the second housing
(726) bottom surface is located on chassis (731), and the top surface of the second housing (726) connects with the upper bracket of fixing bracket (732)
It connects;The lower carriage of fixing bracket (732) is connect with chassis (730);The gear of the upper feed mechanism (702) is located at central shaft
(729) top and positioned at the top of more spanner rotatable platforms (701), the lower gear of the down charging mechanism (725) is located at
The lower part of central shaft (729), the driven wheel (723) are located at the middle part of central shaft (729), the 5th stepper motor (719)
By support be erected on chassis (730), driving wheel (724) in the shaft of the 5th stepper motor (719) and and driven wheel
(723) it is meshed;
The refueling agency control system includes reload infrared distance sensor and the STM32 controllers (717) that reload, described to reload
Infrared distance sensor is located at the internal layer of the spanner (713) of more spanner rotatable platforms (701), the infrared distance measurement sensing of reloading
The signal output end of device is connect with the signal input part for the STM32 controllers (717) that reload, the STM32 controllers (717) that reload
Signal output end respectively with second movement indexing mechanism (703) the 4th stepper motor (709) and the 5th stepper motor (719)
Signal input part connection.
6. a kind of ceiling automatic material taking according to claim 5, punching and fastening machine, it is characterised in that:It is described to pull more
Second movement indexing mechanism (703) of the rotary refueling machine of hand (7) is by the second turbine and worm decelerator (705), the second cam
Move indexing mechanism (706), the second ratchet mechanism (707) and the 4th stepper motor (709) composition;Between the second cam movement
Mechanism of having a rest (706) is made of the second cam (716) and the second axis (710), and second cam (716) is located at the second axis (710)
On, the second axis (710) both ends are equipped with bearing and pass through supporting rack and are fixed on chassis (730), second cam (716)
Surface is equipped with movement locus groove;The second worm gear (711) of second turbine and worm decelerator (705) is located at the second axis
(710) on and positioned at the side of the second cam (716), second ratchet mechanism (707) is by the second ratchet (721), Ruo Gan
Two pillars (720) and two the second pawls (722) are formed, and several second pillars (720) are uniformly located at the bottom of the second ratchet
Face and the second pillar (720) are positioned at the lower section of ratchet root portion, several second pillars (720) and the second cam (716)
Movement locus groove is in contact and the second ratchet mechanism (707) is above the second cam movement indexing mechanism (706), described
Two the second pawls (722) are located at the side of the second ratchet and the second pawl (722) pawl point connects with the second ratchet (721) tooth
It touches, the 4th stepper motor (709) is fixed on by supporting rack on chassis (730), second turbine and worm decelerator
(705) the second worm screw (708) connect with the shaft of the 4th stepper motor (709).
7. a kind of ceiling automatic material taking according to claim 5, punching and fastening machine, it is characterised in that:It is sent on described
Material mechanism (702) is made of gear (714) and upper rack (715), and the gear (714) is located at the upper of central shaft (729)
Portion, the rack bore of the upper rack (715) across second housing (726) both sides are fixed on chassis (731) simultaneously by supporting rack
It is meshed with gear (714);The down charging mechanism (725) is made of lower gear (727) and lower rack (728), under described
Gear (727) is located at the lower part of central shaft (729), the lower rack (728) be fixed on chassis (730) by supporting rack and with
Lower gear (727) is meshed, and one end of lower rack (728) passes through the rack bore of third shell (718) side setting;The upper tooth
The end of item (715) and lower rack (728) is cut somebody's hair (712) equipped with semicircle.
8. a kind of ceiling automatic material taking according to claim 5, punching and fastening machine, it is characterised in that:It is described to pull more
Hand rotatable platform (701) is made of disk and several spanners (713) being arranged on disk, several described spanners
(713) tail portion is uniformly located at the edge of disk, and the spanner (713) is formed by upper and lower two layers, and the opening of upper strata spanner is
Hexagon, for tightening setscrew nut;The opening of lower floor's spanner is arc, for clamping setscrew connecting rod.
9. a kind of ceiling automatic material taking according to claim 1, punching and fastening machine, it is characterised in that:Described first
It is identical with the structure of the second movement indexing mechanism (403) to move indexing mechanism (5).
Priority Applications (1)
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CN201721483217.8U CN207522862U (en) | 2017-11-09 | 2017-11-09 | Ceiling automatic material taking, punching and fastening machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107738364A (en) * | 2017-11-09 | 2018-02-27 | 山西大学 | Ceiling automatic material taking, punching and fastening machine |
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2017
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107738364A (en) * | 2017-11-09 | 2018-02-27 | 山西大学 | Ceiling automatic material taking, punching and fastening machine |
CN107738364B (en) * | 2017-11-09 | 2024-03-12 | 山西大学 | Automatic ceiling material taking, punching and fastening machine |
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