CN207515584U - A kind of tube-sheet heat exchanger Pipe bundle structure - Google Patents
A kind of tube-sheet heat exchanger Pipe bundle structure Download PDFInfo
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- CN207515584U CN207515584U CN201721442093.9U CN201721442093U CN207515584U CN 207515584 U CN207515584 U CN 207515584U CN 201721442093 U CN201721442093 U CN 201721442093U CN 207515584 U CN207515584 U CN 207515584U
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- tube
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- tubulation
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Abstract
The utility model discloses a kind of tube-sheet heat exchanger Pipe bundle structure, including:Tube sheet, several U-shaped tubulations, the first distance sink tube, baffle plate, the second distance sink tube, pull rod, nut, several lateral support plates and several center brace panels, the tube sheet are mutually perpendicular to U-shaped tubulation, the first distance sink tube, the second distance sink tube.By the above-mentioned means, tube-sheet heat exchanger Pipe bundle structure provided by the utility model, eliminating the materials such as viscous tar influences the viscous wall of tubulation, effectively improves the evaporation effect of equipment;Tubulation is enabled to be suspended in the middle part of batch still liquid level, when being passed through steam raising, tubulation heat dissipates in the medium to surrounding, the liquid thermally equivalent around tubulation.
Description
Technical field
The utility model is related to tube-sheet heat exchanger technical fields, more particularly to tube-sheet heat exchanger Pipe bundle structure, belong to
In chemical technology field.
Background technology
Hexamethylene diamine production in, batch still be mainly used for device production product purification, recycling process, medium for oneself two
Amine, tar, sodium hydroxide.Dielectric viscosity is big, strong basicity corrosion, after medium is deposited on container bottom during the work time, gradually
It being adhered on the tubulation of tube bank, after steam is passed through again in tubulation, medium evaporation effect is poor, and adiponitrile recovery utilization rate is low,
Waste of steam is serious.
There is situations below in operation:
1)Batch still is batch column assisted evaporation device, and the tubulation of former batch still is located at tube sheet bottom, tubulation bottom and tank
Body bottom inner distance is 100mm, and after equipment integral installation, tubulation bottom sliding rail is contacted with tank body, and tubulation is located inside batch still
Bottom.
2)The working media dielectric viscosity of equipment is big, strong basicity corrosion, and medium is deposited on container bottom during the work time
Afterwards, it being gradually adhering on the tubulation of tube bank, after steam is passed through again in tubulation, medium evaporation effect is poor, and recovery utilization rate is low,
Steam, product waste are serious.
Utility model content
The utility model eliminates the materials such as viscous tar to tubulation mainly solving the technical problems that how to provide one kind
Viscous wall influence, effectively improve the evaporation effect of equipment;After tubulation distance from bottom is promoted, tubulation is suspended in batch still liquid level
Portion, when being passed through steam raising, tubulation heat dissipates in the medium to surrounding, and the tube-sheet type of the liquid thermally equivalent around tubulation changes
Hot device Pipe bundle structure.
In order to solve the above technical problems, the technical solution that the utility model uses is:A kind of tube-sheet type heat exchange is provided
Device Pipe bundle structure, including:It is tube sheet, several U-shaped tubulations, the first distance sink tube, baffle plate, the second distance sink tube, pull rod, nut, several
Lateral support plate and several center brace panels.The tube sheet is mutually perpendicular to U-shaped tubulation, the first distance sink tube, the second distance sink tube.Institute
The baffle plate stated is set on the U-shaped tubulation, and the U-shaped tubulation runs through all baffle plates.First distance sink tube,
An entirety is fixedly connected as between second distance sink tube, pull rod, nut, baffle plate and U-shaped tubulation.The tube-sheet heat exchanger pipe
Binding structure also includes slideway, and the slideway is connected with tube sheet, and the baffle plate is located above the slideway.Wherein, tube sheet
It is mutually perpendicular to tube sheet fixed structure, is connected with each other between tube sheet and U-shaped tubulation.
In a preferred embodiment, the baffle plate is uniformly distributed on U-shaped tubulation.
In a preferred embodiment, tube-sheet heat exchanger Pipe bundle structure also includes sliding rail, and the slideway is located at sliding rail
On, the sliding rail is connected with tube sheet, and the baffle plate is located above the sliding rail.
In a preferred embodiment, the baffle plate is set as 4, and equidistantly parallel between 4 baffle plates
Arrangement.
In a preferred embodiment, the connection mode between the tube sheet and U-shaped tubulation rises for patch and/or intensity weldering
It connects.
In a preferred embodiment, the tube-sheet heat exchanger Pipe bundle structure also includes lifting bolt, the hanging ring
Screw is connected as an entirety with tube sheet.
In a preferred embodiment, the slideway includes slideway bottom plate, slideway baffle, slideway connecting plate, the side
It is connected with each other between support plate, center brace panel, U-shaped tubulation and slideway,
In a preferred embodiment, the connection angle between the lateral support plate and slideway is 120 degree, slideway connection
Angle is set as 135 ° between plate and center brace panel.
It in a preferred embodiment, is welded between the lateral support plate and U-shaped tubulation, slideway connecting plate and center branch
Fagging welds.
In a preferred embodiment, it is connected between the slideway bottom plate and sliding rail, and the slideway bottom plate and slideway
It is connected as one between baffle.
The beneficial effects of the utility model are:Eliminating the materials such as viscous tar influences the viscous wall of tubulation, is effectively promoted
The evaporation effect of equipment;Tubulation is enabled to be suspended in the middle part of batch still liquid level, when being passed through steam raising, tubulation heat in the medium to
Surrounding dissipates, the liquid thermally equivalent around tubulation.
Description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described, it should be apparent that, the accompanying drawings in the following description is only some realities of the utility model
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Other attached drawings are obtained, wherein:
Fig. 1 is the structure diagram of one specific embodiment of the utility model tube-sheet heat exchanger Pipe bundle structure;
Fig. 2 is the slideway of one specific embodiment of the utility model tube-sheet heat exchanger Pipe bundle structure and tube sheet connection signal
Figure;
Fig. 3 is that the lifting bolt of one specific embodiment of the utility model tube-sheet heat exchanger Pipe bundle structure connect with tube sheet and shows
It is intended to;
Fig. 4 is that the first distance sink tube of one specific embodiment of the utility model tube-sheet heat exchanger Pipe bundle structure is connect with tube sheet
Schematic diagram;
Fig. 5 is that the tube sheet fixed structure of one specific embodiment of the utility model tube-sheet heat exchanger Pipe bundle structure and tube sheet connect
Connect schematic diagram.
Specific embodiment
Below by the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described
Embodiment is only the part of the embodiment of the utility model, instead of all the embodiments.Based on the implementation in the utility model
Example, all other embodiment that those of ordinary skill in the art are obtained without making creative work belong to
The range of the utility model protection.
- 5 are please referred to Fig.1, wherein, Fig. 3 is to the enlarged diagram marked as I in Fig. 1, specially lifting bolt and tube sheet
Connection diagram;Fig. 4 is to the enlarged diagram marked as II in Fig. 1, specially the first distance sink tube and tube sheet connection diagram;
Fig. 5 is to the enlarged diagram marked as III in Fig. 1, specially tube sheet fixed structure and tube sheet connection diagram.
A kind of tube-sheet heat exchanger Pipe bundle structure, the tube sheet are provided in a specific embodiment of the utility model
Formula heat exchanger tube structure includes:Tube sheet 1, several U-shaped tubulations 2, the first distance sink tube 3, baffle plate 4, the second distance sink tube 5, pull rod
6th, nut 7, several lateral support plates 8, tube sheet fixed structure 12 and several center brace panels 9, the tube sheet 1 and U-shaped tubulation 2,
First distance sink tube 3, the second distance sink tube 5 are mutually perpendicular to;The baffle plate 4 is set on the U-shaped tubulation 2, and described U-shaped
Tubulation 2 runs through all baffle plates 4;First distance sink tube 3, the second distance sink tube 5, pull rod 6, nut 7, baffle plate 4 and U-shaped row
An entirety is fixedly connected as between pipe 2;The tube-sheet heat exchanger Pipe bundle structure also includes slideway 10, the slideway 10 with
Tube sheet 1 is connected, and the baffle plate 4 is located at 10 top of slideway;Wherein, tube sheet 1 is mutually perpendicular to tube sheet fixed structure 12,
It is connected with each other between tube sheet 1 and U-shaped tubulation 2.The baffle plate 4 is uniformly distributed on U-shaped tubulation 2.Tube-sheet heat exchanger pipe
Binding structure also includes sliding rail 11, and the slideway 10 is located on sliding rail 11, and the sliding rail 11 is connected with tube sheet 1, the baffling
Plate 4 is located at 11 top of sliding rail.The baffle plate 4 is set as 4, and equidistant parallel between 4 baffle plates 4
Row.Connection mode between the tube sheet 1 and U-shaped tubulation 2 rises for patch and/or strength solder joints.The tube-sheet heat exchanger tube bank
Structure also includes lifting bolt 13, and the lifting bolt 13 is connected as an entirety with tube sheet 1.
The slideway 10 includes slideway bottom plate 101, slideway baffle 102, slideway connecting plate 103, the lateral support plate
8th, it is connected with each other between center brace panel 9, U-shaped tubulation 2 and slideway 10, the connection between the lateral support plate 8 and slideway 10
Angle is 120 degree, and angle is set as 135 ° between slideway connecting plate 103 and center brace panel 9.The lateral support plate 8 with it is U-shaped
It is welded between tubulation 2, slideway connecting plate 103 is welded with center brace panel 9.It is connected between the slideway bottom plate 101 and sliding rail 11
It connects, and is connected as one between the slideway bottom plate 101 and slideway baffle 102.
In a specific embodiment, in order to solve the above technical problems, evaporating principle, structure by studying batch still
And the bottleneck in the existing course of work, the relationship of computing device liquid level and volume determine the base in no any previous technological transformation case
It on plinth, courageously breaks through, the distance of tubulation and tank base is promoted, ensureing tubulation at any time all in the base of working media covering
The suitable distance of promotion is strictly calculated on plinth, finally according to the preferred of several schemes, determines to carry tubulation distance from bottom by 100mm
Rise to 500mm.The Pipe bundle structure of batch still, mainly including tube sheet, U-tube beam, baffle plate, pull rod, distance sink tube, slideway, sliding rail,
Support plate etc..Tube sheet horizontal direction increases suspension centre and vertical direction has increased fixed installation structure.Tube sheet is to pass through with U-tube beam
Patch rise+intensity weldering connection.Baffle plate is uniformly distributed on U-tube beam, and tubulation passes through baffle plate;Distance sink tube and pull rod, baffling
The fixed entire tubulation of plate cooperation becomes an entirety.The loading of tube bank and split out container by sliding rail, slideway it is opposite slide it is real
It is existing.After the distance from bottom variation of tube bank, support plate laterally and axially is increased, come when overcoming the dead weight of tube bank and tube bank dismounting
Axial force, i.e. 16 component structures.
After new tubulation promotes 500mm distances, the centre of tube sheet is nearly seated at the top of tubulation, and tubulation length is near
4000mm, to ensure that tubulation levelness and centrad, tubulation and tube sheet are in nature and place unstressed state, to tubulation bottom
The design of support is particularly important.According to the Force Calculation of tubulation and tube sheet, tubulation installation when push and pull working condition, bottom
Situations such as operating status of sliding rail, considers, and bottom sliding rail is designed as to the relative displacement device of sliding block, slideway.Bottom
Supported design is 16 component structures, and the component structure of every has all fully considered that the axial force of support and lateral force are designed
's.According to tube bank force analysis situation, structure, material, the size of supporting point are determined.
Slideway and 16 points of bottom support, tank skin take integral solder, and the levelness and centrad of support has been effectively ensured,
The levelness and centrad that ensure that tube bank are connect, ensure that the installation quality of equipment.
New tubulation connects the connection mode for rising using patch and being welded with intensity with tube sheet.Such weld seam welding generally takes list
Face double V-groove weld seam welding, for the situation of weld seam material leakage for avoiding occurring in the past, innovation is using the U-shaped groove of single side for the first time
Weld seam welds, i.e. J-type sealing bead.
Dismounting, lifting for convenience of tube bank, are provided with horizontal fulcrum and axial fixing structure, axial restraint point on tube sheet
Setting primarily to when end socket is not installed, tube sheet and tank body can first position fixation, can vacate energy for end socket
Installation.The weld job that support and slideway, tube sheet and tubulation, sliding rail and baffle plate etc. are related in tube bank uses full argon arc welding
Or the welding manner welding in bottom argon arc welding electric welding paving, welding quality has been effectively ensured.
In another specific embodiment, as shown in Fig. 1,3-5, the Pipe bundle structure of batch still includes tube sheet 1, U-shaped row
Pipe 2, distance sink tube 3, baffle plate 4, distance sink tube 5, pull rod 6, nut 7, lateral support plate 8, center brace panel 9, slideway 10, sliding rail
11st, tube sheet fixed structure 12, lifting bolt 13 etc..
1 horizontal direction of tube sheet increases suspension centre and vertical direction has increased fixed installation structure 12, horizontal direction welding suspension centre
Convenient for the position of adjustment tube sheet and end socket sealing surface after tube bank integral hoisting or tube bank lifting;Vertical direction is provided with fixed knot
Structure convenient for tube sheet to the timely fixed tube sheet just after cylinder sealing surface, also saves lifting appliance freely to lift end socket.
Tube sheet 1 and U-shaped tubulation 2 be risen by patch+intensity weldering connects, while the welding groove of tube sheet and tubulation is using single
Face U-shaped groove welding using the welding manner of argon arc welding, reduces the possibility of tube sheet and row official's weld leakage.
Baffle plate 4 is uniformly distributed on U-shaped tubulation 2, and tubulation passes through baffle plate;Distance sink tube 3,5 and pull rod 6,7, baffle plate 4
The fixed entire tubulation of cooperation becomes an entirety.
It the loading of tube bank and splits out container and is realized by opposite slide of sliding rail 11, slideway 10;The distance from bottom of tubulation becomes
After change, lateral support plate 8 and center brace panel 9 are increased, come axial force when overcoming the dead weight of tube bank and tube bank dismounting.
Lifting bolt 13 is that connecting steel wire ropes use when restraining pull-out, and tube bank level is allowed to pull out.
As shown in Fig. 2, slideway is made of slideway bottom plate, slideway baffle, slideway connecting plate, and slideway and lateral support plate 8
With hexagonal angle degree supporting skid rail and tubulation, and it is welded to connect with tubulation 2.And slideway connecting plate is respectively with 135 ° of angles and center branch
Fagging 9 is welded to connect, and center brace panel 9 is mainly used for undertaking the axial force when dead weight of tube bank and tubulation dismounting push-and-pull.Slideway
It mutually moves when bottom plate mainly contacts hand push pulling force with sliding rail 11, also decomposes to tube bank stress in support.Slideway baffle and cunning
Road bottom plate one, principal security tube bank swing when pushing and pulling, and sliding rail does not deviate from slideway.
Therefore, the utility model has the following advantages:The materials such as viscous tar are eliminated to tubulation after new tube bank technological transformation
Viscous wall influences, and effectively improves the evaporation effect of equipment;After tubulation distance from bottom is promoted, tubulation is suspended in batch still liquid level
Portion, when being passed through steam raising, tubulation heat dissipates in the medium to surrounding, the liquid thermally equivalent around tubulation.Medium evaporates
Effect improves, and reduces the waste of steam, and Product recycling utilization rate improves.Compared with original is restrained, ton hexamethylene diamine cost reduction subtracts
The consumption of few 4KG/ tons of hexamethylene diamine raw materials for production adiponitrile.Cycle of operation of batch still extends, batch still continuous operating time by
Original is promoted to 72 hours existing for 48 hours.
Tube bank increases horizontal suspension centre and vertical fixed structure, 16 component supports structures, sliding rail and sliding block in structure
Etc. partial structurtes optimization, the perfect operation reasonability of Pipe bundle structure is easy for installation, ensure that the installation quality of equipment.
This time the technological transformation of tube bank effectively reduces the consumption of raw materials of hexamethylene diamine device, and Product recycling utilization rate and quality carry
Height is made that tremendous contribution to the energy-saving work of device, lays a solid foundation for device Effec-tive Function.
The promotion for the first time of the tube bank upper tube array distance from bottom of tube-sheet heat exchanger, is promoted for later similar technique
With reference to.
The above description is only the embodiments of the present invention, and it does not limit the scope of the patent of the present invention, every
The equivalent structure or equivalent flow shift made using the utility model description is directly or indirectly used in other phases
The technical field of pass, is equally included in the patent within the scope of the utility model.
Claims (10)
1. a kind of tube-sheet heat exchanger Pipe bundle structure, which is characterized in that including:Tube sheet(1), several U-shaped tubulations(2), it is first fixed
Away from pipe(3), baffle plate(4), the second distance sink tube(5), pull rod(6), nut(7), tube sheet fixed structure(12), several lateral supports
Plate(8)With several center brace panels(9), the tube sheet(1)With U-shaped tubulation(2), the first distance sink tube(3), the second distance sink tube(5)
It is mutually perpendicular to respectively;The baffle plate(4)It is set to the U-shaped tubulation(2)On, and the U-shaped tubulation(2)Through all
Baffle plate(4);First distance sink tube(3), the second distance sink tube(5), pull rod(6), nut(7), baffle plate(4)With U-shaped row
Pipe(2)Between be fixedly connected as an entirety;The tube-sheet heat exchanger Pipe bundle structure also includes slideway(10), the slideway
(10)With tube sheet(1)It is connected, the baffle plate(4)Positioned at the slideway(10)Top, the lateral support plate(8), in
Heart support plate(9), U-shaped tubulation(2)With slideway(10)Between be connected with each other;Wherein, the tube sheet(1)With tube sheet fixed structure
(12)It is mutually perpendicular to, tube sheet(1)With U-shaped tubulation(2)Between be connected with each other.
2. tube-sheet heat exchanger Pipe bundle structure according to claim 1, which is characterized in that the baffle plate(4)U-shaped
Tubulation(2)On be uniformly distributed.
3. tube-sheet heat exchanger Pipe bundle structure according to claim 1, which is characterized in that tube-sheet heat exchanger Pipe bundle structure
Also include sliding rail(11), the sliding rail(11)Positioned at slideway(10)Bottom, the sliding rail(11)With tube sheet(1)It is connected,
The baffle plate(4)Positioned at the sliding rail(11)Top.
4. tube-sheet heat exchanger Pipe bundle structure according to claim 3, which is characterized in that the baffle plate(4)It is set as 4
It is a, and 4 baffle plates(4)Between equidistantly it is arranged in parallel.
5. tube-sheet heat exchanger Pipe bundle structure according to claim 3, which is characterized in that the tube sheet(1)With U-shaped tubulation
(2)Between connection mode rise and/or strength solder joints for patch.
6. tube-sheet heat exchanger Pipe bundle structure according to claim 3, which is characterized in that the tube-sheet heat exchanger tube bank
Structure also includes lifting bolt(13), the lifting bolt(13)With tube sheet(1)It is connected as an entirety.
7. tube-sheet heat exchanger Pipe bundle structure according to claim 3, which is characterized in that the slideway(10)Include cunning
Road bottom plate(101), slideway baffle(102)With slideway connecting plate(103).
8. tube-sheet heat exchanger Pipe bundle structure according to claim 7, which is characterized in that the lateral support plate(8)With
Slideway(10)Between connection angle for 120 degree, slideway connecting plate(103)With center brace panel(9)Between angle be set as
135°。
9. tube-sheet heat exchanger Pipe bundle structure according to claim 8, which is characterized in that the lateral support plate(8)With U
Type tubulation(2)Between connection mode be set as welding, slideway connecting plate(103)With center brace panel(9)Between connection side
Formula is set as welding.
10. tube-sheet heat exchanger Pipe bundle structure according to claim 9, which is characterized in that the slideway bottom plate(101)With
Sliding rail(11)Between be connected, and the slideway bottom plate(101)With slideway baffle(102)Between be connected as one.
Priority Applications (1)
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CN201721442093.9U CN207515584U (en) | 2017-11-02 | 2017-11-02 | A kind of tube-sheet heat exchanger Pipe bundle structure |
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CN201721442093.9U CN207515584U (en) | 2017-11-02 | 2017-11-02 | A kind of tube-sheet heat exchanger Pipe bundle structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111545994A (en) * | 2020-04-15 | 2020-08-18 | 哈尔滨锅炉厂有限责任公司 | Method for assembling pipe frame by using pull rod in segmented and modular mode |
-
2017
- 2017-11-02 CN CN201721442093.9U patent/CN207515584U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111545994A (en) * | 2020-04-15 | 2020-08-18 | 哈尔滨锅炉厂有限责任公司 | Method for assembling pipe frame by using pull rod in segmented and modular mode |
CN111545994B (en) * | 2020-04-15 | 2021-10-01 | 哈尔滨锅炉厂有限责任公司 | Method for assembling pipe frame by using pull rod in segmented and modular mode |
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