CN207508121U - The intelligent bending metal plate device of automatically replaceable fixture - Google Patents
The intelligent bending metal plate device of automatically replaceable fixture Download PDFInfo
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Abstract
本申请公开了可自动更换夹具的智能折弯钣金装置,包括:折弯装置、设于折弯装置前侧的夹具放置架、放置于夹具放置架上的工件夹具以及设于折弯装置与夹具放置架之间的更换夹具机械手。本申请可自动更换夹具的智能折弯钣金装置通过所述夹具放置架置放所述工件夹具,再通过所述更换夹具机械手与所述工件夹具相适配以夹放所述工件夹具,继而实现自动更换所述工件夹具,达到可根据不同加工工件而自动更换不同所述工件夹具,从而避免了人工更换的繁琐,同时也大大节省了更换时间,进而能够大幅度提高生产效率,有利于生产企业规模化、标准化生产。
The present application discloses an intelligent bending sheet metal device capable of automatically changing fixtures, including: a bending device, a fixture placement rack arranged on the front side of the bending device, a workpiece fixture placed on the fixture placement rack, and a bending device located between the bending device and the Changing gripper manipulator between gripper racks. The intelligent bending sheet metal device that can automatically replace fixtures in this application places the workpiece fixtures through the fixture placement frame, and then uses the fixture replacement manipulator to match the workpiece fixtures to clamp the workpiece fixtures, and then Realize automatic replacement of the workpiece fixtures, so that different workpiece fixtures can be automatically replaced according to different workpieces, thereby avoiding the cumbersome manual replacement and greatly saving the replacement time, thereby greatly improving production efficiency and facilitating production Large-scale and standardized production of enterprises.
Description
【技术领域】【Technical field】
本申请涉及折弯设备的技术领域,具体来说是涉及一种可自动更换夹具的智能折弯钣金装置。The present application relates to the technical field of bending equipment, in particular to an intelligent bending sheet metal device that can automatically replace fixtures.
【背景技术】【Background technique】
随着钣金自动化行业的迅速发展,钣金自动化折弯逐渐代替过去的手工扶持操作,从而大大提高了生产效率,并进一步保障了生产人员的人身安全。With the rapid development of the sheet metal automation industry, automatic sheet metal bending has gradually replaced the manual support operations in the past, thereby greatly improving production efficiency and further ensuring the personal safety of production personnel.
但是。现有的自动化钣金折弯机在更换夹具时仍需人工进行操作,无法实现夹具更换自动化,人工更换夹具较为繁琐,继而需要更多的更换时间更换夹具,从而大大地降低了更换效率,进而影响了生产效率及生产进度。but. The existing automatic sheet metal bending machine still needs to be manually operated when replacing the fixture, which cannot realize the automation of fixture replacement. Manual replacement of the fixture is cumbersome, and then requires more replacement time to replace the fixture, which greatly reduces the replacement efficiency. Affected production efficiency and production progress.
【实用新型内容】【Content of utility model】
本申请所要解决是针对上述现有自动化焊接设备大多数是一台焊接机械手配备一个焊接工作台,继而在拆卸和装夹工件时,焊接机械手都是处于歇停状态,无法持续不间断工作,从而大大降低了自动化焊接设备的稼动率,进而降低了工件的生产效率的技术问题,提供一种可自动更换夹具的智能折弯钣金装置。The solution to be solved by this application is that most of the above-mentioned existing automatic welding equipment is a welding manipulator equipped with a welding workbench, and then when disassembling and clamping workpieces, the welding manipulator is in a resting state and cannot continue to work continuously, thus greatly The utilization rate of automatic welding equipment is reduced, thereby reducing the technical problem of workpiece production efficiency, and an intelligent bending sheet metal device that can automatically replace fixtures is provided.
为解决上述技术问题,本申请是通过以下技术方案实现:In order to solve the above technical problems, the application is realized through the following technical solutions:
可自动更换夹具的智能折弯钣金装置,包括:An intelligent bending sheet metal device that can automatically change fixtures, including:
折弯装置,其用以折弯工件;Bending device for bending workpieces;
夹具放置架,其设于所述折弯装置前侧;Fixture placement rack, which is arranged on the front side of the bending device;
工件夹具,其放置于所述夹具放置架上,用以夹持工件;a workpiece fixture, which is placed on the fixture placement frame to clamp the workpiece;
更换夹具机械手,其设于所述折弯装置与所述夹具放置架之间,且其夹持端可与所述工件相适配以自动更换所述工件夹具,继而通过所述工件夹具夹持工件放置于所述折弯装置上或放置于卸料区。Changing fixture manipulator, which is arranged between the bending device and the fixture placement frame, and its clamping end can be adapted to the workpiece to automatically replace the workpiece fixture, and then clamped by the workpiece fixture The workpiece is placed on the bending device or placed in the unloading area.
如上所述的可自动更换夹具的智能折弯钣金装置,所述夹具放置架包括水平设置且用以伸缩收叠所述工件夹具的伸缩收叠放置架,所述伸缩收叠放置架包括:In the intelligent bending sheet metal device that can automatically replace fixtures as described above, the fixture placement frame includes a telescopic folding placement frame that is arranged horizontally and is used to telescopically fold the workpiece fixture, and the telescopic folding placement frame includes:
固定导轨组件;Fixed rail assembly;
第一伸缩移动架,其设于所述固定导轨组件上侧,用以放置夹具;A first telescopic mobile frame, which is arranged on the upper side of the fixed guide rail assembly, and is used to place the fixture;
第一驱动组件,其设于所述第一伸缩移动架上,且其下端与所述固定导轨组件相适配,用以驱动所述第一伸缩移动架沿所述固定导轨组件的长度方向往复运动;A first driving assembly, which is arranged on the first telescopic mobile frame, and its lower end is adapted to the fixed guide rail assembly, and is used to drive the first telescopic mobile frame to reciprocate along the length direction of the fixed guide rail assembly sports;
第二伸缩移动架,其套设于所述第一伸缩移动架内,用以放置夹具;A second telescopic mobile frame, which is sleeved in the first telescopic mobile frame, is used to place the fixture;
第二驱动组件,其设于所述第二伸缩移动架上,且其下端与所述固定导轨组件相适配,用以驱动所述第二伸缩移动架沿所述固定导轨组件的长度方向往复运动。The second driving assembly is arranged on the second telescopic mobile frame, and its lower end is adapted to the fixed guide rail assembly, and is used to drive the second telescopic mobile frame to reciprocate along the length direction of the fixed guide rail assembly sports.
如上所述的可自动更换夹具的智能折弯钣金装置,所述夹具放置架还包括竖直设置且用以竖直摆放所述工件夹具的竖直放置架,所述竖直放置架位于所述伸缩收叠放置架一侧。According to the intelligent bending sheet metal device that can automatically replace fixtures as described above, the fixture placement frame also includes a vertical placement frame that is vertically arranged and used to vertically place the workpiece fixture, and the vertical placement frame is located at The telescopic folding is placed on one side of the frame.
如上所述的可自动更换夹具的智能折弯钣金装置,所述工件夹具包括:As mentioned above, the intelligent bending sheet metal device that can automatically replace the fixture, the workpiece fixture includes:
连接安装座;connection mount;
母接头,其设于所述连接安装座上侧;a female connector, which is arranged on the upper side of the connection mounting seat;
吸盘,其设于所述连接安装座下侧。A suction cup is arranged on the lower side of the connection mounting base.
如上所述的可自动更换夹具的智能折弯钣金装置,所述吸盘为真空吸盘,且其数量至少为一个。According to the intelligent bending sheet metal device capable of automatically replacing clamps as described above, the suction cup is a vacuum suction cup, and the number thereof is at least one.
如上所述的可自动更换夹具的智能折弯钣金装置,所述更换夹具机械手上设有可与所述母接头相适配的公接头。According to the intelligent bending sheet metal device capable of automatically changing clamps as described above, the manipulator for changing clamps is provided with a male joint compatible with the female joint.
如上所述的可自动更换夹具的智能折弯钣金装置,所述母接头上开设有贯穿孔位于所述贯穿孔一侧用以定位的定位孔,所述公接头上设有用以与所述贯穿孔相适配且锁紧连接所述母接头的锁紧连接凸块,以及设于所述锁紧连接凸块一侧并与所述定位孔相适配的定位凸块。In the intelligent bending sheet metal device that can automatically replace fixtures as described above, the female joint is provided with a through hole located on one side of the through hole for positioning, and the male joint is provided with a positioning hole for matching with the said through hole. The through hole is adapted and locked to the locking connection projection of the female joint, and the positioning projection is arranged on one side of the locking connection projection and is adapted to the positioning hole.
如上所述的可自动更换夹具的智能折弯钣金装置,所述第一驱动组件和所述第二驱动组件均包括驱动电机和连接于所述驱动电机动力输出端的滚动轮。In the intelligent bending sheet metal device capable of automatically replacing clamps as described above, both the first drive assembly and the second drive assembly include a drive motor and a scroll wheel connected to a power output end of the drive motor.
如上所述的可自动更换夹具的智能折弯钣金装置,所述可自动更换夹具的智能折弯钣金装置还包括围设于所述折弯装置、所述夹具放置架和所述更换夹具机械手外侧用以围护工作区的围护框体。According to the intelligent bending sheet metal device capable of automatically replacing fixtures as described above, the intelligent bending sheet metal device capable of automatically replacing fixtures also includes The outer side of the manipulator is used to enclose the enclosure frame of the working area.
与现有技术相比,上述申请有如下优点:Compared with the prior art, the above-mentioned application has the following advantages:
1、本申请可自动更换夹具的智能折弯钣金装置通过所述夹具放置架置放所述工件夹具,再通过所述更换夹具机械手与所述工件夹具相适配以夹放所述工件夹具,继而实现自动更换所述工件夹具,达到可根据不同加工工件而自动更换不同所述工件夹具,从而避免了人工更换的繁琐,同时也大大节省了更换时间,进而能够大幅度提高生产效率,有利于生产企业规模化、标准化生产;1. In this application, the intelligent bending sheet metal device that can automatically replace the fixture places the workpiece fixture through the fixture placement frame, and then uses the fixture replacement manipulator to match the workpiece fixture to clamp the workpiece fixture , and then realize the automatic replacement of the workpiece fixture, so as to automatically replace the different workpiece fixtures according to different processed workpieces, thereby avoiding the cumbersome manual replacement, and also greatly saving the replacement time, thereby greatly improving production efficiency. Conducive to large-scale and standardized production of production enterprises;
2、本申请可自动更换夹具的智能折弯钣金装置通过所述伸缩收叠放置架来自动伸缩且多层放置架收叠所述工件夹具,不仅可实现放置所述工件夹具的功能,且还大大减少所述工件夹具摆放所占空间,从而达到既能多层摆放所述工件夹具3的目的,又能达到减少占用空间的突出效果;2. In this application, the intelligent bending sheet metal device that can automatically replace the fixture can automatically expand and contract through the telescopic folding shelf and the multi-layer shelf folds the workpiece fixture, which can not only realize the function of placing the workpiece fixture, but also It also greatly reduces the space occupied by the placement of the workpiece fixtures, thereby achieving the purpose of placing the workpiece fixtures 3 in multiple layers, and achieving the outstanding effect of reducing the occupied space;
3、通过所述围护框体围护本申请折弯工作区来避免误伤员工而导致发生工伤事故,同时也能形成规范化生产的工作区,进而也提高了企业生产的安全性。3. The bending work area of this application is protected by the enclosure frame to avoid accidental injuries to employees and cause industrial accidents. At the same time, a standardized production work area can be formed, thereby improving the safety of enterprise production.
【附图说明】【Description of drawings】
图1是本申请可自动更换夹具的智能折弯钣金装置的立体图。Fig. 1 is a perspective view of an intelligent bending sheet metal device capable of automatically changing clamps in the present application.
图2是本申请可自动更换夹具的智能折弯钣金装置中所述伸缩收叠放置架的立体图。Fig. 2 is a perspective view of the telescopic folding and placing frame in the intelligent bending sheet metal device capable of automatically replacing clamps in the present application.
图3是本申请可自动更换夹具的智能折弯钣金装置中所述伸缩收叠放置架局部分解的分解图。Fig. 3 is an exploded view of a partial decomposition of the telescopic folding and placing frame in the intelligent bending sheet metal device capable of automatically replacing clamps in the present application.
图4是本申请可自动更换夹具的智能折弯钣金装置中所述夹具局部分解的分解图。Fig. 4 is an exploded view of a partial decomposition of the clamp in the intelligent bending sheet metal device capable of automatically replacing the clamp in the present application.
图5是本申请可自动更换夹具的智能折弯钣金装置中所述母接头的立体图。Fig. 5 is a perspective view of the female joint in the intelligent bending sheet metal device capable of automatically changing clamps in the present application.
图6是申请可自动更换夹具的智能折弯钣金装置中所述公接头的立体图。Fig. 6 is a perspective view of the male joint in the intelligent bending sheet metal device applying for automatic clamp replacement.
【具体实施方式】【Detailed ways】
下面通过具体实施方式结合附图对本申请作进一步详细说明。The present application will be described in further detail below through specific embodiments in conjunction with the accompanying drawings.
如图1-6所示,可自动更换夹具的智能折弯钣金装置,包括折弯装置1、夹具放置架2、工件夹具3、更换夹具机械手4以及围护框体5。As shown in Figure 1-6, the intelligent bending sheet metal device that can automatically replace fixtures includes a bending device 1, a fixture placement frame 2, a workpiece fixture 3, a fixture replacement manipulator 4, and an enclosure frame 5.
具体地,所述夹具放置架2设于所述折弯装置1前侧。所述工件夹具3放置于所述夹具放置架2上,用以夹持工件。所述更换夹具机械手4设于所述折弯装置1与所述夹具放置架2之间,且其夹持端可与所述工件相适配以自动更换所述工件夹具3,继而通过所述工件夹具3夹持工件放置于所述折弯装置1上或放置于卸料区。Specifically, the jig placement frame 2 is arranged on the front side of the bending device 1 . The workpiece clamp 3 is placed on the clamp placement frame 2 for clamping the workpiece. The clamp replacement manipulator 4 is arranged between the bending device 1 and the clamp placement frame 2, and its clamping end can be adapted to the workpiece to automatically replace the workpiece clamp 3, and then through the The workpiece holder 3 clamps the workpiece and places it on the bending device 1 or in the unloading area.
本申请可自动更换夹具的智能折弯钣金装置通过所述夹具放置架2置放所述工件夹具3,再通过所述更换夹具机械手4与所述工件夹具3相适配以夹放所述工件夹具3,继而实现自动更换所述工件夹具3,达到可根据不同加工工件而自动更换不同所述工件夹具3,从而避免了人工更换的繁琐,同时也大大节省了更换时间,进而能够大幅度提高生产效率,有利于生产企业规模化、标准化生产。In the present application, the intelligent bending sheet metal device that can automatically replace the fixture places the workpiece fixture 3 through the fixture placement frame 2, and then uses the fixture replacement manipulator 4 to match the workpiece fixture 3 to clamp the workpiece. The workpiece fixture 3, and then realizes automatic replacement of the workpiece fixture 3, so that different workpiece fixtures 3 can be automatically replaced according to different processed workpieces, thereby avoiding the tediousness of manual replacement, and also greatly saving the replacement time, thereby enabling a large Improving production efficiency is conducive to the large-scale and standardized production of production enterprises.
所述夹具放置架2包括水平设置且用以伸缩收叠所述工件夹具3 的伸缩收叠放置架21,所述伸缩收叠放置架21包括固定导轨组件 211、第一伸缩移动架212、第一驱动组件213、第二伸缩移动架214 以及第二驱动组件215。所述第一伸缩移动架212设于所述固定导轨组件211上侧,用以放置夹具。所述第一驱动组件213设于所述第一伸缩移动架212上,且其下端与所述固定导轨组件211相适配,用以驱动所述第一伸缩移动架212沿所述固定导轨组件211的长度方向往复运动。所述第二伸缩移动架214套设于所述第一伸缩移动架212内,用以放置夹具。所述第二驱动组件215设于所述第二伸缩移动架214 上,且其下端与所述固定导轨组件211相适配,用以驱动所述第二伸缩移动架214沿所述固定导轨组件211的长度方向往复运动。采用自动伸缩式放置架来收叠所述工件夹具3不仅可实现放置所述工件夹具3的功能,且还大大减少所述工件夹具3摆放所占空间,从而达到既能多层摆放所述工件夹具3的目的,又能达到减少占用空间的突出效果。The fixture placement frame 2 includes a telescopic folding placement frame 21 that is arranged horizontally and is used for telescopically collapsing the workpiece fixture 3. The telescopic folding placement frame 21 includes a fixed guide rail assembly 211, a first telescopic moving frame 212, a second A driving assembly 213 , a second telescopic moving frame 214 and a second driving assembly 215 . The first telescopic moving frame 212 is disposed on the upper side of the fixed guide rail assembly 211 for placing a fixture. The first driving assembly 213 is arranged on the first telescopic mobile frame 212, and its lower end is adapted to the fixed guide rail assembly 211 to drive the first telescopic mobile frame 212 along the fixed guide rail assembly. The length direction of 211 reciprocates. The second telescopic mobile frame 214 is sheathed in the first telescopic mobile frame 212 for placing the fixture. The second driving assembly 215 is arranged on the second telescopic mobile frame 214, and its lower end is adapted to the fixed guide rail assembly 211 to drive the second telescopic mobile frame 214 along the fixed guide rail assembly The length direction of 211 reciprocates. Using an automatic retractable rack to fold the workpiece fixture 3 can not only realize the function of placing the workpiece fixture 3, but also greatly reduce the space occupied by the workpiece fixture 3, so as to achieve both multi-layer placement. The purpose of the workpiece holder 3 is described above, and the outstanding effect of reducing the occupied space can be achieved.
所述夹具放置架2还包括竖直设置且用以竖直摆放所述工件夹具3的竖直放置架22,所述竖直放置架22位于所述伸缩收叠放置架 21一侧。其优点在于可用以摆放重量较重、体积较大的所述工件夹具3,进而满足不同实际需求。The fixture placement frame 2 also includes a vertical placement frame 22 that is vertically arranged and used to vertically place the workpiece fixture 3, and the vertical placement frame 22 is located on one side of the telescopic folding placement frame 21. Its advantage is that it can be used to place the workpiece fixture 3 with heavy weight and large volume, so as to meet different actual needs.
所述工件夹具3包括连接安装座31、设于所述连接安装座31上侧的母接头32以及设于所述连接安装座31下侧的吸盘33。The workpiece fixture 3 includes a connecting mounting base 31 , a female joint 32 disposed on the upper side of the connecting mounting base 31 , and a suction cup 33 disposed on the lower side of the connecting mounting base 31 .
所述吸盘33为真空吸盘,且其数量至少为一个。其优点在于增加对工件的吸附作用,进而增大夹持力。The suction cup 33 is a vacuum suction cup, and the number thereof is at least one. Its advantage is to increase the adsorption effect on the workpiece, thereby increasing the clamping force.
所述更换夹具机械手4上设有可与所述母接头32相适配的公接头41。所述母接头32上开设有贯穿孔321位于所述贯穿孔321一侧用以定位的定位孔322,所述公接头41上设有用以与所述贯穿孔321 相适配且锁紧连接所述母接头32的锁紧连接凸块411,以及设于所述锁紧连接凸块411一侧并与所述定位孔322相适配的定位凸块412。其优点在于方便于快速拆装,达到快速更换的目的。The manipulator 4 for changing the jig is provided with a male joint 41 which can be adapted to the female joint 32 . The female connector 32 is provided with a through hole 321 located on one side of the through hole 321 for positioning positioning hole 322, and the male connector 41 is provided with a positioning hole 322 for fitting and locking connection with the through hole 321. The locking connection protrusion 411 of the female connector 32 and the positioning protrusion 412 provided on one side of the locking connection protrusion 411 and adapted to the positioning hole 322 . Its advantage is that it is convenient for quick disassembly and assembly, so as to achieve the purpose of quick replacement.
所述第一驱动组件213和所述第二驱动组件215均包括驱动电机 2000和连接于所述驱动电机2000动力输出端的滚动轮2001。其优点在于结构简单,且能够满足实际需求。Both the first driving assembly 213 and the second driving assembly 215 include a driving motor 2000 and a scroll wheel 2001 connected to the power output end of the driving motor 2000. The advantage is that the structure is simple and can meet the actual demand.
所述可自动更换夹具的智能折弯钣金装置还包括围设于所述折弯装置1、所述夹具放置架2和所述更换夹具机械手4外侧用以围护工作区的围护框体5。其优点在于通过所述围护框体5围护本申请折弯工作区来避免误伤员工而导致发生工伤事故,同时也能形成规范化生产的工作区,进而也提高了企业生产的安全性。The intelligent bending sheet metal device that can automatically replace clamps also includes an enclosure frame that surrounds the bending device 1, the clamp placement frame 2 and the clamp replacement manipulator 4 to enclose the work area 5. The advantage is that the bending work area of the application is protected by the enclosure frame 5 to avoid accidental injuries to employees and cause industrial accidents, and at the same time, a standardized production work area can be formed, thereby improving the safety of enterprise production.
综上所述对本申请的实施方式作了详细说明,但是本申请不限于上述实施方式。即使其对本申请作出各种变化,则仍落入在本申请的保护范围。In summary, the embodiments of the present application have been described in detail, but the present application is not limited to the above embodiments. Even if it makes various changes to the application, it still falls within the protection scope of the application.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721449691.9U CN207508121U (en) | 2017-11-02 | 2017-11-02 | The intelligent bending metal plate device of automatically replaceable fixture |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721449691.9U CN207508121U (en) | 2017-11-02 | 2017-11-02 | The intelligent bending metal plate device of automatically replaceable fixture |
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| CN207508121U true CN207508121U (en) | 2018-06-19 |
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| CN201721449691.9U Expired - Fee Related CN207508121U (en) | 2017-11-02 | 2017-11-02 | The intelligent bending metal plate device of automatically replaceable fixture |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315346A (en) * | 2019-07-02 | 2019-10-11 | 东莞职业技术学院 | Automatic processing system and automatization processing method |
| CN110722070A (en) * | 2019-09-11 | 2020-01-24 | 佛山市德展精密科技有限公司 | Robot workstation of bending |
| CN111014365A (en) * | 2019-12-31 | 2020-04-17 | 苏州辰晟优机电科技有限公司 | Sheet metal machining jig |
-
2017
- 2017-11-02 CN CN201721449691.9U patent/CN207508121U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315346A (en) * | 2019-07-02 | 2019-10-11 | 东莞职业技术学院 | Automatic processing system and automatization processing method |
| CN110315346B (en) * | 2019-07-02 | 2024-05-28 | 东莞职业技术学院 | Automated processing system and automated processing method |
| CN110722070A (en) * | 2019-09-11 | 2020-01-24 | 佛山市德展精密科技有限公司 | Robot workstation of bending |
| CN111014365A (en) * | 2019-12-31 | 2020-04-17 | 苏州辰晟优机电科技有限公司 | Sheet metal machining jig |
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| GR01 | Patent grant | ||
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| TR01 | Transfer of patent right |
Effective date of registration: 20240910 Address after: Yangshan Village, Luanchuan County, Luoyang City, Henan Province 471514 Patentee after: Yang Xinpeng Country or region after: China Address before: No.28, Yanjiang East 1st Road, torch hi tech Industrial Development Zone, Zhongshan City, Guangdong Province, 528437 Patentee before: ZHONGSHAN CHIME ROBOT TECHNOLOGY CO.,LTD. Country or region before: China |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180619 |