CN207507468U - Product automation process units - Google Patents
Product automation process units Download PDFInfo
- Publication number
- CN207507468U CN207507468U CN201721463234.5U CN201721463234U CN207507468U CN 207507468 U CN207507468 U CN 207507468U CN 201721463234 U CN201721463234 U CN 201721463234U CN 207507468 U CN207507468 U CN 207507468U
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- Prior art keywords
- reaction
- chamber
- reaction kettle
- filter
- output channel
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Abstract
The utility model is related to lotion production equipment technologies, a kind of specifically product automation process units, including scale hooper, reaction kettle, pneumatic operated valve, filter device, the discharge outlet of the scale hooper is equipped with conveyer belt, it is described used for conveyer belt to be delivered to the reaction inlet of reaction kettle in that discharge, reaction outlet connection output channel one end of the reaction kettle, the output channel other end connection filter device, the output channel is equipped with pneumatic operated valve, the utility model composite structure simple possible, the advantage is that：It is rational in infrastructure, the efficiency of heating surface is high, good mixing effect, turbulence is increased by through portion and the structure in slurry portion, again by the filter device of the utility model after being sufficiently mixed, filtering accuracy is high and durable, when air inlet blocking or air failure, other bailout gas air inlets can be connected by other air inlets, continue to realize automated mechanical production, and realize fixation and the guiding of valve rod and barrier bodies by positioning sleeve, guide sleeve and mounting base.
Description
Technical field
The utility model is related to lotion production equipment technology, a kind of specifically product automation process units.
Background technology
In lotion production process, need to use a variety of equipments of industrial product, and there has been no for this in the prior art
Every industrial equipment for being applied in production process and make special design, and thereby realize whole automated production,
It is a kind of suitable for industrial product automation process units therefore, it is necessary to design.
Invention content
The purpose of this utility model is that solving the deficiencies in the prior art, a kind of product automation process units is provided, is led to
The respective structure design of reaction kettle, pneumatic operated valve, filter device and its combination are crossed, realize being sufficiently mixed during lotion production and is added
Heat, reaction kettle output channel are closed and the succinct and high filtering precision of the mechanization of conducting switching and whole pipeline organization.
To achieve these goals, a kind of product automation process units is designed, including scale hooper, reaction kettle, pneumatic operated valve
And filter device, it is characterised in that the discharge outlet of the scale hooper is equipped with conveyer belt, and described is used for conveyer belt defeated in that will discharge
It send to the reaction inlet of reaction kettle, the reaction outlet of the reaction kettle connects output channel one end, and the output channel is another
End connection filter device, the output channel are equipped with pneumatic operated valve, and the reaction kettle includes reaction chamber and is coated on anti-
The water heating chamber outside chamber is answered, there is hot water inlet and hot water outlet, hot water outlet and hot water on the water heating chamber
Import passes through reaction kettle surface to be provided with rabbling mechanism, rabbling mechanism in the reaction chamber for being in communication with the outside
It is included in the multiple blade units set on agitating shaft, the blade unit has scraper part, through portion, paddle portion and fixation
Portion, the scraper part are located at the front end of blade unit, and the outer rim of scraper part is bonded with inner wall of kettle, and the through portion is located at
The middle part of blade unit, both ends are connected respectively with scraper part and paddle portion, and through portion is the plank of an arc facade, in through portion
Offer multiple through hole, the paddle portion is located at the tail end of blade unit, and the tail portion in paddle portion is connected with the tail end of through portion, paddle
The front end in portion has the wedge structure shunk, and the front end in paddle portion and inner wall of kettle are spaced apart, and the fixed part is used for
Blade unit by through portion and agitating shaft is attached, cycle is additionally provided between the hot water inlet and hot water outlet
Pipeline is provided with electrical heating on the circulation line, and the electrical heating is powered by device of solar generating；
The device of solar generating includes a globoidal mirror, is provided with and connects near the reflected light focal position of globoidal mirror
By the solar photovoltaic assembly of the reflected light, globoidal mirror lower section is provided with supporting rod, and support rod is connect with telescoping mechanism,
The telescoping mechanism is connect with a rotating mechanism, and the photovoltaic module is connect by conducting wire with an accumulator, the storage
Battery is connected to electrical heating by conducting wire and powered, and the fixed through portion of described fixed part one end connection, the other end connects with agitating shaft
It connects, one or more reaction inlets for adding each reactive component is provided on the reaction kettle and for reflecting
The reaction outlet of material；
The pneumatic operated valve includes a valve body, and the valve body both ends are connected respectively with output channel, the pneumatic operated valve
Including a chamber, piston is equipped in the chamber, chamber is divided into upper chamber and lower chambers, the chamber by the piston
Be equipped with the first enterprising gas port of upper chamber unicom, the second enterprising gas port and with first time air inlet of lower chambers unicom, the
Two times air inlets, the described first enterprising gas port or first time air inlet are connected with air source, and the piston passes through chamber lower end
Through-hole be connected with a valve rod, the stem bottom is equipped with barrier bodies, and the barrier bodies are for being connected the valve body
Or close, so as to fulfill the on and off of output channel；
The filter device includes driving mechanism and pressure filtration mechanism, and the driving mechanism is used to drive pressure filtration mechanism real
It now filters, the pressure filtration mechanism is by the first pressing plate, top plate, several press filtration units, bottom plate and the second pressing plate structure that are equipped with successively
Into, the press filtration unit is made of the filter cloth between filter frame, filter plate and filter frame and filter plate, and the filter cloth is multilayered structure,
If if dried layer filter core layer and dried layer fibrous layer are equipped with including upper and lower two layers of surface layer and between two layers of surface layer.
The utility model also has following preferred technical solution：
The valve rod and the connection structure of barrier bodies are as follows：Mounting base, the barrier are arranged with outside the valve rod
Body is fixedly mounted by screw and bolt with mounting base, and the barrier bodies crown center is equipped with a groove, described for making
Valve rod is inserted into, and positioning sleeve is equipped in the valve rod outer sheath being inserted into groove, is equipped with and is oriented between the positioning sleeve and mounting base
Set, the guiding set upper side be equipped with for the matched first step structure of mounting base, the guide sleeve lower end is equipped with
For with positioning sleeve and the matched second step structure of barrier bodies, be equipped with one along the outer of positioning sleeve at the top of the positioning sleeve
Upward bulge-structure is enclosed, for being against the second step structure.
Residue collection bucket is equipped with below the pressure filtration mechanism.
Be respectively provided with blade unit pair in the multiple height of agitating shaft, with to blade unit between along stirring axis center pair
Claim.
The bleeding point for vacuumizing is provided on the reaction kettle.
The star weigher have circular shell, the circular shell circle centre position be provided with axial impeller axle,
The impeller axle is equipped with several blades in divergent shape arrangement, and that circular shell is evenly divided into several volumes is identical
Region, the impeller axle are connected with power motor.
Compared with the existing technology, composite structure simple possible is easily installed and dismantles, the advantage is that the utility model：
The whole-course automation of lotion production is realized, rational in infrastructure, the efficiency of heating surface is high, and energy saving, good mixing effect passes through through portion and slurry
The structure in portion increases turbulence, prevents liquid level from depositing, and passes through the filter device of the utility model, filtering accuracy height after being sufficiently mixed again
And it is durable, pneumatic operated valve include with the first enterprising gas port of upper chamber unicom, the second enterprising gas port and with lower chambers unicom
First time air inlet, second time air inlet, air inlet block or during air failures, and it is spare to connect other by other air inlets
Air-source inflow continues to realize automated mechanical production, effectively reduces the influence that mechanical breakdown generates production, and pass through
Positioning sleeve, guide sleeve and mounting base realize fixation and the guiding of valve rod and barrier bodies, and barrier bodies do not deviate by valve rod axis, from
And influence seal when valve is closed.
Description of the drawings
Fig. 1 is the structure diagram of the utility model lotion production line in an embodiment；
Fig. 2 is the structure diagram of the utility model reaction kettle in an embodiment；
Fig. 3 is the partial schematic diagram of the utility model rabbling mechanism in an embodiment；
Fig. 4 is the broken section structure diagram of the utility model pneumatic operated valve in an embodiment；
Fig. 5 is the enlarged partial sectional view of Fig. 4；
Fig. 6 is the structure diagram of the utility model filter device in an embodiment；
Fig. 7 is the simplified schematic diagram of the utility model device of solar generating in an embodiment；
In figure：1. 5. agitating shaft of reaction kettle 2. pneumatic operated valve, 3. filter device, 4. rabbling mechanism, 6. water heating chamber
13. motor machine of the reaction outlet of room 7. 8. hot water inlet, 9. housing, 10. liner, 11. kettle cover, 12. reaction inlet
14. vacuum orifice of structure, 15. hot water outlet, 16. connecting portion 17. is saturating through 18. slurry portion of hole, 19. scraper part 20.
21. first enterprising 22. chamber of gas port, 23. first time 24. valve rod of air inlet, 25. mounting base 26. of portion is crossed to obstruct
27. valve body of body, 28. second time 29. second 31. positioning sleeve of enterprising 30. guide sleeve of gas port of air inlet, 32. stent
33. driving mechanism 34. first pressing plate, 35. top plate, 36. press filtration unit, 37. bottom plate, 38. second pressing plates 39. are residual
52. supporting rod of slag collection bucket 49. scale hooper, 50. globoidal mirror, 51. solar photovoltaic assembly, 53. telescoping mechanism
54. 55. accumulator of rotating mechanism, 56. electrical heating.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings, and the structure and principle of this device are to the people of this profession
For be very clearly.It should be appreciated that specific embodiment described herein is only used to explain the utility model, and do not have to
In restriction the utility model.
As shown in Figure 1, the lotion production line includes scale hooper, reaction kettle, pneumatic operated valve and filter device, it is described
The discharge outlet of scale hooper is equipped with conveyer belt, it is described it is used for conveyer belt be delivered to the reaction inlet of reaction kettle in that will discharge, it is described
Reaction outlet connection output channel one end of reaction kettle, output channel other end connection filter device, the output
Pipeline is equipped with pneumatic operated valve, real by scale hooper, reaction kettle, pneumatic operated valve and the respective structure design of filter device and its combination
The automatic weighings of existing raw material, lotion production when being sufficiently mixed and heat of raw material, reaction kettle output channel is closed and is led
Logical mechanization switching and the succinct and high filtering precision of whole pipeline organization.
As shown in Fig. 2, in the present embodiment, reaction chamber is the space surrounded by liner and kettle cover, water heating chamber is
It is made of, is provided on the reaction kettle for add each reactive component one region surrounded between housing and liner
Or multiple reaction inlets, the conveyer belt of scale hooper is equipped with before reaction inlet, the raw material after weighing is put by reaction by conveyer belt
The reaction outlet for reacting discharging is additionally provided in kettle, on reaction kettle, may be provided for the bleeding point vacuumized, is made anti-
Answering has certain vacuum degree in kettle, reaction kettle includes reaction chamber and the water heating chamber being coated on outside reaction chamber, described
Water heating chamber on there is hot water inlet and hot water outlet, hot water outlet and hot water inlet pass through reaction kettle surface for
The external world connection, in Fig. 2, hot water inlet close to reactor bottom, hot water outlet close to reaction kettle top, in the reaction chamber
Interior is provided with rabbling mechanism, and rabbling mechanism connects driving rotation by motor mechanism, leaf is respectively provided in the multiple height of agitating shaft
Blade unit pair, with to blade unit between along agitating shaft central symmetry, blade unit as shown in Figure 3 has scraper part, penetrates
Portion, paddle portion and fixed part, scraper part are located at the front end of blade unit, and the outer rim of scraper part is bonded with inner wall of kettle, through position
In the middle part of blade unit, both ends are connected respectively with scraper part and paddle portion, and through portion is the plank of an arc facade, in through portion
On offer multiple through hole, paddle portion is located at the tail end of blade, and the tail portion in slurry portion is connected with the tail end of through portion, the front end in paddle portion
Wedge structure with contraction, the front end in slurry portion and inner wall of kettle are spaced apart, and fixed part is used to pass through blade unit
Through portion is attached with agitating shaft, the fixed through portion of described fixed part one end connection, the other end and stirring axis connection.
In order to increase the equipment stability of reaction kettle, pedestal below reaction kettle can also be set, carrying out reaction experiment
When, circulation line is also set up between inlet and outlet, heating unit and filter device are set on circulation line, by adding
The temperature control component of thermal, water temperature in control loop pipe is to be suitble to reaction to require.And the heating unit with temperature control component is
Can be by commercially available acquisition, above structure will heat and stirring structure combines, and realizes reaction kettle device
It is rational in infrastructure, have the advantages that Hybrid Heating effect is good.With reference to reasonable, good mixing effect, and it is environmentally protective.
Referring to Fig. 4, the pneumatic operated valve includes a valve body, and the valve body both ends are connected respectively with output channel, described
Pneumatic operated valve include a chamber, piston is equipped in the chamber, chamber is divided into upper chamber and lower chambers by the piston, institute
The chamber stated be equipped with the first enterprising gas port of upper chamber unicom, the second enterprising gas port and under the first of lower chambers unicom into
Gas port, second time air inlet, during normal operation in normal, the described first enterprising gas port or first time air inlet are connected with air source,
The pressure change of upper and lower chamber, so as to be moved up and down with piston, the work are realized with air-breathing by the inflation of air source
Plug is connected by the through-hole of chamber lower end with a valve rod, and the stem bottom is equipped with barrier bodies, energy band when piston moves up and down
Ovable valve stem moves up and down, so that the barrier bodies make the valve body on and off, and then realizes output channel
On and off.When air inlet generation blocking or air source breaks down or other problems, can pass through the second enterprising gas port and second
Lower air inlet connects other air sources, so as to continue to keep the normal operation of pneumatic operated valve.
Referring to Fig. 5, the barrier bodies are a truncated cone-shaped structure, and the connection structure of the valve rod and barrier bodies is as follows：
Mounting base is arranged with outside the valve rod, the barrier bodies are fixedly mounted by screw and bolt with mounting base, the resistance
Spacer crown center is equipped with a groove, and for being inserted into the valve rod, positioning is equipped in the valve rod outer sheath being inserted into groove
Set, is equipped with guide sleeve between the positioning sleeve and mounting base, the guiding set upper side is equipped with to match with mounting base
First step structure, the guide sleeve lower end be equipped with for positioning sleeve and the matched second step structure of barrier bodies,
The upward bulge-structure of a circle is equipped with along the outer of positioning sleeve at the top of the positioning sleeve, for being against the second step knot
On structure.The setting of positioning sleeve, guide sleeve and mounting base ensure that barrier bodies are not deviated by when being driven and being moved up and down by valve rod
Valve rod axis, so as to influence seal when valve is closed.
Referring to Fig. 6, the filter device includes driving mechanism and pressure filtration mechanism, and the driving mechanism is pressed for driving
Filter structure realizes filtering, and the pressure filtration mechanism is by the first pressing plate, top plate, several press filtration units, the bottom plate and that are equipped with successively
Two pressing plates are formed, and the press filtration unit is made of the filter cloth between filter frame, filter plate and filter frame and filter plate, and the filter cloth is more
Layer structure, if if being equipped with dried layer filter core layer and dried layer fibrous layer including upper and lower two layers of surface layer and between two layers of surface layer.Institute
The filter device stated further includes stent, and the driving mechanism and pressure filtration mechanism are fixed on stent.Lotion after filtering passes through
In the main storage tank of pipeline.Residue collection bucket is equipped with below the pressure filtration mechanism.The residue collection bucket bottom is equipped with row
Material mouth.By the lotion of reaction kettle outflow by the filtering of this filter plant, residue can be fully filtered, ensures the quality of lotion.
Referring to Fig. 7, electrical heating is powered by device of solar generating, and sun energy power generator includes a globoidal mirror, in globoidal mirror
Reflected light focal position be nearby provided with the solar photovoltaic assembly for receiving the reflected light, be provided with below the globoidal mirror
Supporting rod, support rod are connect with telescoping mechanism, and the telescoping mechanism is connect with a rotating mechanism, and the photovoltaic module passes through
Conducting wire is connect with an accumulator, and the accumulator is connected to electrical heating by conducting wire and powered, and physical circuit therein can lead to
Crossing specifically needs voluntarily to be designed, and can be simple circuit, can be the circuit with protection or multiple hairs
The simple combination of electric installation and accumulator.By the globoidal mirror of setting, the efficiency of photovoltaic module conversion electric energy can be increased, it can
In cloudy or cloudy use, telescoping mechanism and rotating mechanism can find better angle of incidence of sunlight degree, convenient for acquisition
The energy.
Claims (5)
- A kind of 1. product automation process units, including scale hooper, reaction kettle, pneumatic operated valve and filter device, it is characterised in that institute The discharge outlet for stating scale hooper is equipped with conveyer belt, it is described it is used for conveyer belt be delivered to the reaction inlet of reaction kettle in that will discharge, institute Reaction outlet connection output channel one end of reaction kettle is stated, output channel other end connection filter device, described is defeated Go out pipeline and be equipped with pneumatic operated valve,The reaction kettle includes reaction chamber and the water heating chamber that is coated on outside reaction chamber, on the water heating chamber With hot water inlet and hot water outlet, hot water outlet and hot water inlet pass through reaction kettle surface for being in communication with the outside, in institute Rabbling mechanism is provided in the reaction chamber stated, rabbling mechanism is included in the multiple blade units set on agitating shaft, described Blade unit has scraper part, through portion, paddle portion and fixed part,The scraper part is located at the front end of blade unit, and the outer rim of scraper part is bonded with inner wall of kettle,The through portion is located at the middle part of blade unit, and both ends are connected respectively with scraper part and paddle portion, and through portion is an arc The plank of facade, offered in through portion it is multiple through hole,The paddle portion is located at the tail end of blade unit, and the tail portion in paddle portion is connected with the tail end of through portion, and the front end in paddle portion has The wedge structure of contraction, the front end in paddle portion and inner wall of kettle are spaced apart,The fixed part is for blade unit to be attached by through portion and agitating shaft, the connection of described fixed part one end Fixed through portion, the other end and stirring axis connection,Circulation line is additionally provided between the hot water inlet and hot water outlet, electricity is provided on the circulation line and is added Heat, the electrical heating are powered by device of solar generating,The device of solar generating includes a globoidal mirror, and receiving is provided near the reflected light focal position of globoidal mirror should The solar photovoltaic assembly of reflected light, globoidal mirror lower section are provided with supporting rod, and support rod is connect with telescoping mechanism, described Telescoping mechanism connect with a rotating mechanism, the photovoltaic module is connect by conducting wire with an accumulator, the accumulator It is connected and powered to electrical heating by conducting wire,One or more reaction inlets for adding each reactive component are provided on the reaction kettle and for reflecting The reaction outlet of material；The pneumatic operated valve includes a valve body, and the valve body both ends are connected respectively with output channel, and the pneumatic operated valve includes One chamber, the chamber is interior to be equipped with piston, and chamber is divided into upper chamber and lower chambers, is set on the chamber by the piston Have with the first enterprising gas port of upper chamber unicom, the second enterprising gas port and under first time air inlet of lower chambers unicom, second Air inlet, the described first enterprising gas port or first time air inlet are connected with air source, and the piston passes through the logical of chamber lower end Kong Yuyi valve rods are connected, and the stem bottom is equipped with barrier bodies, and the barrier bodies are used to that the valve body to be made to be connected or close It closes, so as to fulfill the on and off of output channel；The filter device includes driving mechanism and pressure filtration mechanism, and the driving mechanism is used to that pressure filtration mechanism to be driven to realize Filter, the pressure filtration mechanism are made of the first pressing plate, top plate, several press filtration units, bottom plate and the second pressing plate being equipped with successively, institute The press filtration unit stated is made of the filter cloth between filter frame, filter plate and filter frame and filter plate, and the filter cloth is multilayered structure, including If upper and lower two layers of surface layer and if dried layer filter core layer and dried layer fibrous layer are equipped between two layers of surface layer.
- 2. a kind of product automation process units as described in claim 1, it is characterised in that the valve rod and barrier bodies Connection structure is as follows：Mounting base is arranged with outside the valve rod, the barrier bodies are fixed by screw and bolt with mounting base Installation, the barrier bodies crown center is equipped with a groove, for being inserted into the valve rod, outside the valve rod being inserted into groove Side is arranged with positioning sleeve, between the positioning sleeve and mounting base be equipped with guide sleeve, the guiding set upper side be equipped with for The matched first step structure of mounting base, the guide sleeve lower end be equipped with for positioning sleeve and barrier bodies matched the Two step structures, positioning sleeve top is equipped with the upward bulge-structure of a circle along the outer of positioning sleeve, described for being against Second step structure on.
- 3. a kind of product automation process units as described in claim 1, it is characterised in that set below the pressure filtration mechanism There is residue collection bucket.
- 4. a kind of product automation process units as described in claim 1, it is characterised in that in the multiple height of agitating shaft Blade unit pair is set, with to blade unit between along agitating shaft central symmetry.
- 5. a kind of product automation process units as described in claim 1, it is characterised in that be provided on the reaction kettle For the bleeding point vacuumized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721463234.5U CN207507468U (en) | 2017-11-06 | 2017-11-06 | Product automation process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721463234.5U CN207507468U (en) | 2017-11-06 | 2017-11-06 | Product automation process units |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207507468U true CN207507468U (en) | 2018-06-19 |
Family
ID=62537162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721463234.5U Expired - Fee Related CN207507468U (en) | 2017-11-06 | 2017-11-06 | Product automation process units |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207507468U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113088949A (en) * | 2021-04-03 | 2021-07-09 | 季茂远 | High-corrosion-resistance workpiece surface treating agent and preparation method thereof |
-
2017
- 2017-11-06 CN CN201721463234.5U patent/CN207507468U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113088949A (en) * | 2021-04-03 | 2021-07-09 | 季茂远 | High-corrosion-resistance workpiece surface treating agent and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180619 Termination date: 20201106 |