CN207495822U - A kind of foamed ceramic plane processing device - Google Patents
A kind of foamed ceramic plane processing device Download PDFInfo
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- CN207495822U CN207495822U CN201721429113.9U CN201721429113U CN207495822U CN 207495822 U CN207495822 U CN 207495822U CN 201721429113 U CN201721429113 U CN 201721429113U CN 207495822 U CN207495822 U CN 207495822U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 177
- 238000003801 milling Methods 0.000 claims abstract description 68
- 238000005520 cutting process Methods 0.000 claims abstract description 50
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 230000003028 elevating effect Effects 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 7
- 238000003754 machining Methods 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 19
- 238000010586 diagram Methods 0.000 description 15
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 10
- 238000005187 foaming Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 241000478345 Afer Species 0.000 description 7
- 239000000203 mixture Substances 0.000 description 6
- 229910052573 porcelain Inorganic materials 0.000 description 6
- 230000007306 turnover Effects 0.000 description 5
- 239000000498 cooling water Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
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- 239000002910 solid waste Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
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Abstract
The utility model discloses a kind of foamed ceramic plane processing device, including horizontal kerf device, vertical saw cutting device, milling attachment, ceramic board transmission device and workbench；The horizontal kerf device is arranged on the front end above the workbench, the quantity of the vertical saw cutting device is 2,2 vertical saw cutting devices are arranged in parallel in the left and right ends of workbench, the milling attachment is arranged on the front end or rear end of the lower section of the workbench, and the quantity of the milling attachment is 2；By the design foamed ceramic plane processing device of science, productivity and product quality are not only improved, but also effectively reduce energy consumption.
Description
Technical field
The utility model belongs to ceramic wall tile and floor brick (stone material) deep-processing machine design field, more particularly to a kind of ceramics
Matter brick (stone material) polissoir.
Background technology
The porcelain yield that gives up in the production process of ceramics accounts for the 3%-10% of ceramic total output, the useless porcelain rate of some medium-sized and small enterprises
Even up to 20% or so, and since the useless porcelain generated in Production of Ceramics belongs to sintered products, encountered on industrial utilization
Very big obstruction.Generally in construction material is using field, the material requirements used has the material of certain activity, and is sintered
The useless porcelain formed does not have activity, so, day stacking as solid refuse can only be buried or be leaked to useless porcelain after generating, in this way
A large amount of industrial solid rubbish is just produced, so the recycling of useless porcelain is a very big technical barrier.
It is primary raw material using the waste material in Production of Ceramics, it is anti-that it is improved while turning waste into wealth, improving environmental pollution
The performances such as water, acidproof, wind resistance, and further improve the mechanical performance of material in itself.Here it is foamed ceramics.
Foamed ceramic generally to polish the solid waste such as pitchers, red mud and iron ore mine as primary raw material, introduces appropriate
Inorganic or organic foaming agent, the porous ceramic film material formed using advanced production technology through high-temperature roasting.Its unique hole
Structure makes foamed ceramic have good heat preservation and insulation.For building exterior wall heat preserving, the cold-heat bridge processing of building self-heat conserving is prevented
Fiery isolation strip etc..
In recent years, with the solid demand of the support of national policy and power industry and building fire protection field of thermal insulation, foaming
The development and production work of ceramic material achieves the development advanced by leaps and bounds.However foamed ceramic articles are mostly plate or brick at present
Shape, preparation process be mostly will be packed into through aging pellet needed for specification fire resistant composition mold, then strike off, loading of kiln,
Firing, then carry out cold working and required product is made.
At present is in for the processing of foamed ceramic the stage of original backwardness, is simply cut using normal tape saw
Backwardness technique.The technique and equipment take up a large area, and production efficiency is low.At present have no foamed ceramic fire after first and then
The patent and report of complete processing technology and process unit.
Invention content
The purpose of this utility model is to provide a kind of foamed ceramic plane processing device, passes through the design foamed ceramic of science
Plane processing device improves productivity and product quality, and effectively reduces energy consumption.
Including horizontal kerf device, vertical saw cutting device, milling attachment, ceramic board transmission device and workbench, institute
Workbench is stated as rectangle structure, the workbench includes preceding front-end and back-end along its length and along its width side
To left end and right end；It is characterized in that：The horizontal kerf device is arranged on the front end above the workbench, described vertical
Saw cutting device is arranged on the rear end above the workbench, and the quantity of the vertical saw cutting device is 2,2 vertical saws
Cutting apparatus is arranged in parallel in the left and right ends of workbench；The milling attachment be arranged on the lower section of the workbench front end or after
End, the quantity of the milling attachment is 2, and 2 milling attachments are arranged on the left and right ends of the workbench.
Preferably, the vertical saw cutting device includes sawing portion and the first lifting unit, and the first lifting unit is for changing sawing
Depth.
Preferably, first lifting unit includes sawing wheel lifting gearbox, sawing wheel elevating screw, the lifting drive of sawing wheel
Dynamic motor.
Preferably, the milling attachment include milling portion and the second lifting unit, the second lifting unit for changing milling depth
Degree.
Preferably, the horizontal kerf device includes saw blade, and the saw blade can be above and below relatively described horizontal sawing slot device
It is mobile, to adjust the depth of sawing slot.
Preferably, the foamed ceramic plane processing device further includes cylinder pressing wheel device.Foamed ceramic is in process
In need to fix, be fixed by the way of cylinder pinch roller.
The beneficial effects of the utility model are：
Foamed ceramic plane processing device provided by the utility model is filled by the design foamed ceramic plane machining of science
It puts, not only improves productivity and product quality, but also effectively reduce energy consumption.
Description of the drawings
It in order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art does simple introduction, it should be apparent that, the accompanying drawings in the following description is this
Some embodiments of utility model, for those of ordinary skill in the art, without creative efforts, also
Other attached drawings can be obtained according to these attached drawings.
Fig. 1 is foamed ceramic surface manufacturing process
Fig. 2 is 90 ° of steering schematic diagrames of foamed ceramic
Fig. 3 is foamed ceramic surface kerf schematic diagram
Fig. 4 is the foamed ceramic schematic surface after kerf
Fig. 5 is foamed ceramic left and right sides surface sawing schematic diagram
Fig. 6 is foamed ceramic left and right edges upper surface sawing process schematic diagram
Fig. 7 foamed ceramic left and right edges lower surface milling process schematic diagram
Fig. 8 foamed ceramic left and right edges upper and lower surface process schematic diagrames
Schematic diagram after the processing of Fig. 9 foamed ceramic left and right edges upper and lower surface
Figure 10 foamed ceramics left and right side Cutting indexes schematic diagram
Figure 11 entire upper surface schematic diagrames of saw blade sawing foamed ceramic vertical greatly
The entire upper surface of Figure 12 foamed ceramics is processed rear schematic diagram
Figure 13 foamed ceramic 180 degree turn-over schematic diagrames
Figure 14 foamed ceramics lower surface whole face kerf schematic diagram
Schematic diagram after the whole face kerf of Figure 15 foamed ceramics lower surface
Figure 16 foamed ceramics lower surface whole face sawing schematic diagram vertical greatly
Figure 17 foamed ceramics are cut
Figure 18 foamed ceramics surface slot grinding
Figure 19 foamed ceramics side mill protrusion and groove
Figure 20 foamed ceramic plane processing device main sectional views
Figure 21 foamed ceramic plane processing device vertical views
Figure 22 is horizontal saw cutting device left view
Figure 23 is shape appearance figure after the kerf of foamed ceramic surface
Figure 24 is vertical saw cutting device
Figure 25 is foamed ceramic edge surface machining sketch chart
Figure 26 is milling attachment structure chart
Figure 27 is schematic diagram after foamed ceramic edge upper and lower surface milling Cutting indexes
Figure 28 saws face owner's view for foamed ceramic
Figure 29 saws face machine vertical view for foamed ceramic
Figure 30 saws face machine left view for foamed ceramic
Figure 31 saws face machine sectional view for foamed ceramic
Specific embodiment
The embodiment of the utility model is described below in detail, the example of the embodiment is shown in the drawings, wherein
Same or similar label represents same or similar component or the component with same or like function from beginning to end.Lead to below
It crosses the embodiment being described with reference to the drawings to be exemplary, is only used for explaining the utility model, and it is not intended that this practicality
Novel limitation.
For the technical solution of the utility model is made to be more clear clearly, below in conjunction with the accompanying drawings to the utility model into advance one
Step description, any technical characteristic to technical solutions of the utility model carry out the scheme that equivalencing is obtained with conventional reasoning and fall
Enter scope of protection of the utility model.
As shown in Figure 1, a kind of the step of foamed ceramic surface manufacturing process, is as follows：
Step 1, foamed ceramic is lifted on workbench, by 90 degree steering, foamed ceramic by being longitudinally converted to transverse direction,
And fed with this direction, as shown in Figure 2.
Step 2, horizontal grooving is carried out to the front of foamed ceramic.Foamed ceramic is right using the hair side of reverse side as positioning datum
The positive whole surface of foamed ceramic carries out grooving.The purpose one of grooving is in order to which chip breaking is easier；Second is that make cooling water more
It is easily accessible in foamed ceramic, the saw blade in sawing is cooled down and washed away sawdust.The grooving on foamed ceramic surface by
What the saw blade on sawing roller was completed, as shown in Figure 3.One of residual on foamed ceramic plate surface after horizontal sawing
The grooving 90 in road, as shown in Figure 4.
Step 3, the upper surface of minitype vertical type sawing machine sawing foamed ceramic left and right edges, in order to eliminate plank and collapse
Side.
Plate surface sawing is fallen one by the positive whole surface of foamed ceramic i.e. upper surface by big vertical sawing machine
Layer.Sawing to foamed ceramic edge when, can be by the expanded material of foamed ceramic edge to being collapsed due to the effect of sawing force
Fall.The bigger damage to foamed ceramic edge of sawing force is bigger.The generation of such case in order to prevent, in sawing whole surface
When, first using small-sized vertical sawing machine, the expanded material elder generation sawing at foamed ceramic left and right edges is fallen one layer, it is large-scale in this way
When sawing machine sawing is at left and right edges, it would not collapse the corner of foamed ceramic.Principle is:The cutting of sawing foamed ceramic is thick
Degree is bigger, and sawing force is bigger.It is bigger to the active force of foamed ceramic.The active edge sawing of foamed ceramic is first fallen one
Layer.When the sawing of large-scale vertical sawing machine is to left and right edges, the thickness of sawing will reduce, and sawing force is reduced by.Saw blade acts on
Power on foamed ceramic will reduce.Damage of the saw blade to the edge that foams will reduce, and within controlled range.As Fig. 5,
Shown in 6.
Step 4, the lower surface of the left and right edges of milling foamed ceramic, in order to which it is fixed that big saw cutting plate material surface process provides
Position benchmark.
All it is the lower hair with foamed ceramic in foamed ceramic surface grooving and vertical sawing machine sawing left and right edges surface
Face is processed as positioning datum.In the entire front surface of subsequent large-scale vertical sawing machine sawing foamed ceramic, in order to
Ensure the planarization of whole surface, it cannot be using the lower hair side of foamed ceramic as positioning datum.It needs to add lower hair side
Work.Process a positioning datum.
Therefore, each one plane of milling at the lower surface left and right edges of foamed ceramic, using this surface as following process
The benchmark of process.As shown in Figure 7.Fig. 7 is the vertical view of foamed ceramic, and vertical saw blade is in upper surface, and vertical milling head is in lower surface.
Vertical saw blade and vertical milling head are the position being staggered between each other.Vertical saw blade is preceding, and vertical milling head is rear.Since milling is foamed
The lower hair side of ceramics is just for the sake of being used as positioning datum, and therefore, the thickness of milling is with regard to little.Only very thin one layer of mill off.
Process is as shown in Figure 8.Fig. 8 is the left view of foamed ceramic.The edge of foamed ceramic upper and lower surface is by sawing and milling
Pattern later is as shown in Figure 9.
Step 5, two sides of foamed ceramic or so are subjected to sawing, make its smooth, in order to which auxiliary positioning is used.
Surface H, D in Fig. 9 are two sides and the hair side of foamed ceramic.The upper surface front of foamed ceramic is vertical
During sawing, the two sides is needed to be used as positioning, need to carry out Cutting indexes to this two hair sides, make its smooth.Such as figure
Shown in 10.
Step 6, big vertical sawing machine sawing foamed ceramic front surface, obtains finished surface.
The positive whole surface requirement of foamed ceramic is smooth, needs to carry out saw surface treatment using large-scale vertical sawing machine.
The process, using surface G, E (as shown in Figure 9) of milling as positioning datum, with surface H, D (as schemed
9th, 10) as auxiliary base.As known to being analyzed front, the positive whole surface of foamed ceramic is by horizontal saw
Cut machine, sawing groove is above, because during the positive whole surface saw face of foamed ceramic, the thickness of sawing is big, and sawdust is not
It is easily broken off, cooling water is not easily accessed between foamed ceramic and saw blade.The prior kerf in surface can easily chip breaking, together
When cooling water is made to enter between foamed ceramic and saw blade, accelerate cooling.The left and right edges of foamed ceramic are in advance by sawing
One layer, therefore saw blade is when sawing is to edge, the thickness of sawing will reduce very much, the power of sawing is also just much smaller.Opposite side
The active force of foamed ceramic is not very big at edge.Reduce the range of chipping.As shown in figure 11.
Finished product after the entire upper surface of foamed ceramic is processed is as shown in figure 12, and there are three face is complete at this time
Finished product, foamed ceramic surface is represented with I after this sawing.Side surface after sawing is represented respectively with H1, D1.
Step 7：The front surface of foamed ceramic has machined, and foamed ceramic overturning 180 degree is carried out turn-over, processing
The lower surface of foamed ceramic.As shown in figure 13.The foamed ceramic for having been processed into product to front by turnover machine carries out turn-over.
Step 8：Horizontal grooving is carried out to the reverse side of foamed ceramic.The purpose of grooving is for chip breaking.
Foamed ceramic pass through turn-over after, the reverse side of plank upward, face down.Making front in the reverse side of foamed ceramic
In face of large-scale vertical sawing machine saw, the horizontal sawing slot on hair side in advance is also needed, in order to which chip breaking and acceleration cool down
Into.At this point, during foamed ceramic reverse side whole face kerf, using the positive I that has processed as positioning datum, to have processed
Two sides H1, D1 as auxiliary base.As shown in figure 14.It is analyzed by front it is found that the reverse side left and right edges of foamed ceramic
Place, has been milled processing.The thickness being only milled is not very big.Because this milling is in order to subsequent sawing process
It is used as positioning.In fig. 14, surface E, G is exactly the surface being milled.The entire reverse side of foamed ceramic will be horizontal
Grooving, the depth of both sides position grooving are more shallow than intermediate.After grooving, as shown in figure 15.
Step 9：Big vertical sawing machine sawing foamed ceramic reverse side surface, obtains finished surface.
The entire reverse side of foamed ceramic is sawed face after horizontal grooving it is necessary to carry out large-scale vertical sawing machine to whole surface
Processing.As shown in figure 16.The entire reverse side of sawing foamed ceramic first, making fixed thick processing, determines the size of finished product.Second is that make surface
It is smooth.After processing, the surface treatment of foamed ceramic is just fully completed reverse side.One, which shares 4 faces, is processed.Upper and lower two
A surface, the two surfaces are sawing planes after first horizontal grooving.The side direct saw cutting forming of left and right two.
Step 10：Cutting whole into sections is carried out to the foamed ceramic cut, the foamed ceramic of size required for obtaining.
The size of the foamed ceramic cut is very big, in order to meet the different demands of different clients, needs to these
The plank of finished product carries out cutting whole into sections processing.As shown in figure 17.Cutting process is carried out to foamed ceramic with sawing machine.
Step 11：To finished product foamed ceramic surface and side grinding convex-concave mounting groove, in order to install foamed ceramic.
Wherein, the step 11 is specially：
Step 111：Foamed ceramic surface is ground groove.
Foamed ceramic is at the scene in use, to facilitate installation, be ground some grooves on the surface of foamed ceramic.Such as figure
Shown in 18.
Step 112：Foamed ceramic side is ground convex-concave mounting groove.
It is that grafting is installed when foamed ceramic is installed in user there, it is necessary to be ground convex, groove in the side of plank.
It is easy for installation in this way.The convex-concave slot of side face of plate material is processed using form grinder.As shown in figure 19.
The utility model additionally provides a kind of foamed ceramic plane processing device, including horizontal kerf device, vertical sawing
Device, milling attachment, ceramic board transmission device and workbench, the workbench be rectangle structure, the workbench bag
Include preceding front-end and back-end along its length and the left end and right end along its width direction；The horizontal kerf device is set
The front end above the workbench is put, the vertical saw cutting device is arranged on the rear end above the workbench, described vertical
The quantity of saw cutting device is 2, and 2 vertical saw cutting devices are arranged in parallel in the left and right ends of workbench；The milling dress
The front end or rear end for the lower section for being arranged on the workbench are put, the quantity of the milling attachment is 2,2 milling attachments
It is arranged on the left and right ends of the workbench.
Horizontal kerf device, vertical saw cutting device, milling attachment, transmission device will be directed to below to be introduced respectively.
Foamed ceramic transmission device is by rack supporting rack 1, conveyer belt 2, the first driven pulley 3, rack 4, workbench 5, hair
Ceramic 6, first driving pulley 26 of bubble, belt-driven motor 39 form.The width of workbench 5 is less than the width of foamed ceramic 6,
Because the upper and lower surface of 6 left and right edges of foamed ceramic needs sawing and milling, it is therefore necessary to be in vacant state.Workbench 5
It is fixed in rack 4, rack 4 is supported by rack supporting rack 1.Conveyer belt 2 is placed on workbench, with the first driving pulley
26th, the first driven pulley 3 is connected.Belt-driven motor 39 is linked together with the first driving pulley 26.
Operation logic：Belt-driven motor 39 starts, and after gearbox speed change, movement and power are passed to the
One driving pulley 26, the first driving pulley 26 drive the first driven pulley 3 to rotate by conveyer belt 2, and then drive and be placed on transmission
It is constantly fed with the foamed ceramic 6 on 2.
The horizontal kerf device of foamed ceramic：
The horizontal kerf device of foamed ceramic is as shown in Figure 20,22.The device by rack 4, foamed ceramic 6, horizontal sawing rod,
Sawing rod stent 8, sawing rod driving motor 9, horizontal saw cutting device supporting beam 10, sawing rod bracket fixing plate 41, sawing rod liter
Drop driving motor 42, the second driving pulley 43, V-belt 44, the second driven pulley 45, sawing roller spacer 46, saw blade 47 form.
Horizontal sawing rod is composed of several saw blades 47, is separated between saw blade 47 by sawing roller spacer 46.Horizontal saw
Rod is cut to be fixed on sawing rod stent 8.Sawing rod stent 8 is mounted on sawing rod bracket fixing plate 41, and sawing rod stent is fixed
Plate 41 is mounted in horizontal saw cutting device supporting beam 10.Horizontal saw cutting device supporting beam 10 is fixed in rack 4.Sawing rod lifts
Driving motor 42 is linked together with sawing rod bracket fixing plate 41, and sawing rod lifting driving motor 42 drives sawing rod stent to consolidate
Fixed board 41 moves up and down, to adjust the sawing depth of horizontal sawing rod.Horizontal sawing rod one end is installed with the second driven pulley
45.Sawing rod driving motor 9 is installed, one end of sawing rod driving motor 9 is installed with the second driving pulley on sawing rod stent 8
43.Second driving pulley 43, the second driven pulley 45 are linked together by V-belt 44.
Operation logic：Sawing rod driving motor 9 starts rotation, and movement and power are passed to the second driving pulley 43,
Second driving pulley 43 will be moved by V-belt 44 and power passes to the second driven pulley 45, and then drive horizontal sawing rod
Rotation, the upper surface of sawing foamed ceramic 6.The depth of sawing slot drives sawing rod stent to consolidate by sawing rod lifting driving motor 42
Fixed board 41 moves up and down to adjust.Foamed ceramic 6 is as shown in figure 23 by the appearance after sawing.
Foamed ceramic minitype vertical type saw cutting device：
Foamed ceramic minitype vertical type saw cutting device, as shown in Figure 20,21,24.Foamed ceramic minitype vertical type saw cutting device by
Sawing wheel main shaft 14, main shaft fixing sleeve, sawing wheel drive motor support plate 17, sawing wheel lifting gearbox, sawing wheel lifting silk
Bar 19, sawing wheel drive motor 20, saw cutting system fixed cross beam 21, main shaft fixing sleeve fixed plate 22, vertical sawing wheel 23, sawing
Wheel lifting driving motor 36 forms.
Figure 21 foamed ceramic plane processing device vertical views find out that foamed ceramic minitype vertical type saw cutting device one shares two
It is a, it is separately mounted to the edge of equipment.By previous process analysis it is found that foamed ceramic minitype vertical type saw cutting device is mainly used
Come the left and right edges surface of sawing foamed ceramic.Their structure is identical.Therefore, the structure of one of them is analyzed at this.
Foamed ceramic minitype vertical type saw cutting device is made of two parts, when sawing portion, second is that the first lifting unit.
Saw cutting device is by by sawing wheel main shaft 14, main shaft fixing sleeve, sawing wheel drive motor support plate 17, sawing wheel drive
Motor 20, saw cutting system fixed cross beam 21, main shaft fixing sleeve fixed plate 22, vertical sawing wheel 23, sawing wheel lifting driving motor
36 compositions.
Sawing wheel drive motor 20 is fixed in sawing wheel drive motor support plate 17.Sawing wheel drive motor 20 and sawing
Wheel main shaft 14 is linked together.Sawing wheel main shaft 14 is supported by main shaft fixing sleeve.Main shaft fixing sleeve is fixed by main shaft fixing sleeve
Plate 22 is fixed on saw cutting system fixed cross beam 21.14 lower end of sawing wheel main shaft is equipped with vertical sawing wheel 23.
Operation logic：
Sawing wheel drive motor 20 directly drives the vertical sawing wheel 23 being installed on it to rotate by sawing wheel main shaft 14.
The upper surface of sawing foamed ceramic left and right edges.
First lifting unit lifts 36 groups of driving motor by sawing wheel lifting gearbox, sawing wheel elevating screw 19, sawing wheel
Into.
19 upper end of sawing wheel elevating screw connection sawing wheel drive motor support plate 17, lower end connection main shaft fixing sleeve.Saw
Wheel elevating screw 19 is cut to be linked together with sawing wheel lifting gearbox.Sawing wheel lifting gearbox is fixed on sawing wheel drive electricity
In machine support plate 17.Sawing wheel lifts driving motor 36 and is linked together with sawing wheel lifting gearbox.
Operation logic：Sawing wheel lifting driving motor 36 drives sawing wheel after sawing wheel lifting gearbox speed change
Elevating screw 19 rotates, because main shaft fixing sleeve is fixed, sawing wheel elevating screw 19 rotates, and then drives and be mounted on
Sawing wheel drive motor support plate 17 and sawing wheel mounted thereto lift driving motor 36 and are coupled together
Axis system oscilaltion, to adjust the sawing depth of vertical sawing wheel 23.Sawing process is as shown in figure 25.
Foamed ceramic underneath type milling attachment：
Foamed ceramic underneath type milling attachment, as shown in Figure 20,21,26.Foamed ceramic underneath type milling attachment is by rack
4th, facing cutter 24, milling cutter disc system fixed cross beam 27, facing cutter main shaft fixing sleeve fixed plate 28, milling cutter disk-drive motor 29, master
Axis fixed cylinder 32, facing cutter main shaft 33, facing cutter lifting driving motor 37 form.
Figure 21 foamed ceramic plane processing device vertical views find out, there are two foamed ceramic underneath type milling attachment has altogether,
It is separately mounted at the bottom margin of equipment.By previous process analysis it is found that foamed ceramic underneath type milling attachment is mainly used
Carry out milling foamed ceramic lower surface left and right edges.Their structure is identical.Therefore, the structure of one of them is analyzed at this.
Foamed ceramic underneath type milling attachment is made of two parts, when milling portion, second is that the second lifting unit.
Milling portion by rack 4, facing cutter 24, milling cutter disc system fixed cross beam 27, facing cutter main shaft fixing sleeve fixed plate 28,
Milling cutter disk-drive motor 29, facing cutter elevating screw 30, lifting gearbox 31, main shaft fixed cylinder 32, facing cutter main shaft 33, milling cutter
Disk lifting driving motor 37 forms.
Milling cutter disk-drive motor 29 is fixed on the supporting plate, and milling cutter disk-drive motor 29 couples with facing cutter main shaft 33, milling
Cutter spindle 33 is supported by main shaft fixed cylinder 32.Facing cutter main shaft 33 is installed with facing cutter 24.Main shaft fixed cylinder 32 passes through milling
Cutter spindle fixing sleeve fixed plate 28 is fixed together with rack 4.
Operation logic：Milling cutter disk-drive motor 29 is directly driven the facing cutter 24 being installed on it by facing cutter main shaft 33 and revolved
Turn, milling foamed ceramic left and right edges lower surface.
Second lifting unit lifts driving motor 37 by facing cutter elevating screw 30, facing cutter lifting gearbox 31, facing cutter
Composition.30 lower end of facing cutter elevating screw is linked together with main shaft fixed cylinder 32,30 upper end of facing cutter elevating screw and driving
Motor support plate is linked together.Facing cutter lifting gearbox 31 is linked together with facing cutter elevating screw 30, facing cutter liter
Drop gearbox 31 is fixed in driving motor support plate.Facing cutter lifts driving motor 37 and couples with facing cutter lifting gearbox 31
Together.
Operation logic：Facing cutter lifting driving motor 37 drives milling cutter after facing cutter lifting 31 speed change of gearbox
Disk elevating screw 30 rotates, because main shaft fixed cylinder 32 is fixed, facing cutter elevating screw 30 rotates, and then drives peace
Mounted in driving motor support plate and milling cutter disk-drive motor 29 mounted thereto and it is coupled axis system together
Oscilaltion, to adjust the sawing depth of facing cutter 24.Foamed ceramic plank after milling is complete is as shown in figure 27, and 91 be undressed
Surface, 92 be sawing edge surface, 93 be milling edge surface.
Cylinder pressing wheel device：
Cylinder pressing wheel device is as shown in Figure 20,21.The device is by cylinder supports beam 11, cylinder piston rod 12, pinch roller 13, preceding
Cylinder (1) 15, exhaust hood (1) 25, cylinder cross beam support seat 34, cylinder cross beam support seat fixing screws 35, front air cylinder (2) 40,
Exhaust hood (1) 25, exhaust hood (2) 38 form.
Foamed ceramic needs to fix in process, is fixed by the way of cylinder pinch roller.
Pinch roller 13 is installed together with cylinder piston rod 12, and front air cylinder (1) 15, front air cylinder (2) 40 are mounted on cylinder supports
On beam 11, cylinder supports beam 11 welds together with cylinder cross beam support seat 34, and cylinder cross beam support seat 34 passes through cylinder crossbeam
Support base fixing screws 35 are fixed in rack 4.It is pressed in the cylinder pinch roller totally 4 on foamed ceramic surface.Respectively front air cylinder (1)
15th, front air cylinder (2) 40, (1) 25 exhaust hood (2) 38 of exhaust hood.
Operation logic：(1) 15 pusher cylinder piston rod 12 of front air cylinder and the pinch roller 13 being installed on it, are pressed onto foamed ceramic
On surface.
Complete machine operation principle：
Surface horizontal sawing slot
Belt-driven motor 39 starts, and after gearbox speed change, movement and power are passed to the first main belt
Wheel 26, the first driving pulley 26 drive the first driven pulley 3 to rotate by conveyer belt 2, and then drive and be placed on conveyer belt 2
Foamed ceramic 6 is constantly fed.
Sawing rod driving motor 9 starts rotation, and movement and power are passed to the second driving pulley 43, the second main belt
Wheel 43 will be moved by V-belt 44 and power passes to the second driven pulley 45, and then drive horizontal sawing rod rotation, sawing
The upper surface of foamed ceramic 6.The depth of sawing slot is driven by sawing rod lifting driving motor 42 on sawing rod bracket fixing plate 41
Lower movement is adjusted.
At vertical sawing marginal surface
Sawing wheel drive motor 20 directly drives the vertical sawing wheel 23 being installed on it to rotate by sawing wheel main shaft 14.Saw
Cut the upper surface of foamed ceramic left and right edges.
Sawing wheel lifting driving motor 36 is after sawing wheel lifting gearbox speed change, driving sawing wheel elevating screw 19
Rotation, because main shaft fixing sleeve is fixed, sawing wheel elevating screw 19 rotates, and then drives and be mounted on sawing wheel drive
It motor support plate 17 and sawing wheel mounted thereto lifting driving motor 36 and is coupled on axis system together
Lower lifting, to adjust the sawing depth of vertical sawing wheel 23.
At underneath type milling marginal surface
Milling cutter disk-drive motor 29 is directly driven the facing cutter 24 being installed on it by facing cutter main shaft 33 and rotated, milling hair
The ceramic left and right edges lower surface of bubble.
After lifting 31 speed change of gearbox, driving facing cutter elevating screw 30 revolves facing cutter lifting driving motor 37
Turn, because main shaft fixed cylinder 32 is fixed, facing cutter elevating screw 30 rotates, and then drives and be mounted on driving motor branch
Fagging and milling cutter disk-drive motor 29 mounted thereto and axis system oscilaltion together is coupled, to
Adjust the sawing depth of facing cutter 24.
At underneath type milling marginal surface
29 [milling cutter disk-drive motors] directly drive be installed on it 24 [facing cutters] by 33 [facing cutter main shafts] and rotate,
Milling foamed ceramic plank left and right edges lower surface.
37 [facing cutter lifting driving motors] are after 31 [lifting gearbox] speed changes, and [facing cutter lifts silk for driving 30
Bar] rotation, because 32 [main shaft fixed cylinders] are fixed, 30 [facing cutter elevating screws] rotation, and then drive and be mounted on
It driving motor support plate and mounted thereto 29 [milling cutter disk-drive motors] and is coupled on axis system together
Lower lifting, to adjust the sawing depth of 24 [facing cutters].
Foamed ceramic slab saw face machine
Foamed ceramic slab saw face machine is as shown in Figure 28,29,30.The owner will be there are three part composition, first, foamed board
The transmission feeding device of material；Second is that vertical saw cutting device；Third, cylinder pressing wheel device.
The transmission feeding device of foaming plate is by machine support frame 48, preceding conveyer belt 52, preceding driven pulley 51, forebay
50th, workbench 49, foaming plate 53, preceding driving pulley 68, preceding conveyer belt driving motor 69 form.
As can be seen from Figure 29, the transmission feeding device of foaming plate is made of, and be independent from each other former and later two parts.
Driving front feed arrangement is by preceding conveyer belt 52, preceding driven pulley 51, preceding driving pulley 68, preceding conveyer belt driving motor
69 compositions.
Preceding driven pulley 51, preceding driving pulley 68, workbench 49 are mounted on forebay 50.Preceding conveyer belt 52 is wound on work
On platform 49, driven pulley 51, preceding driving pulley 68 before connection.
Operation logic：Preceding conveyer belt driving motor 69 will move and power passes to preceding driving pulley 68, preceding driving pulley
Movement is passed to preceding driven pulley 51, and then drive the foamed ceramic being placed on belt by 68 by preceding conveyer belt 52 with power
Plank constantly moves forwards.
Transmission feeding device is by rear driven pulley 70, afer bay 74, rear belt-driven motor 75, rear driving pulley afterwards
76th, rear conveyer belt 77 forms.
Driven pulley 70, rear driving pulley 76, workbench 49 afterwards (rear transmission feeding device also has such a workbench)
On afer bay 74.Conveyer belt 77 is wound on workbench 49 afterwards, driven pulley 70, rear driving pulley 76 after connection.
Operation logic：Belt-driven motor 75 will move afterwards and power passes to rear driving pulley 76, rear driving pulley
Movement is passed to rear driven pulley 70, and then drive the foamed ceramic being placed on belt by 76 by rear conveyer belt 77 with power
Plank constantly moves forwards.
Front and rear transmission feeding device is synchronous operation.
Vertical saw cutting device：
Vertical saw cutting device, as shown in Figure 28,29,30.The device is by main shaft fixing sleeve 58, sawing wheel drive motor support
Plate 60, sawing wheel lifting gearbox 61, sawing wheel elevating screw 59, sawing wheel drive motor 62, saw cutting system fixed cross beam 63,
It is main shaft fixing sleeve fixed plate 64, sawing wheel main shaft 65, vertical sawing wheel 66, sawing wheel lifting driving motor 73, afer bay 74, preceding
Rack 50 forms.
The device is made of two parts of saw cutting system and jacking system.
Saw cutting system is by main shaft fixing sleeve 58, sawing wheel drive motor support plate 60, sawing wheel drive motor 62, sawing system
System fixed cross beam 63, main shaft fixing sleeve fixed plate 64, sawing wheel main shaft 65, vertical sawing wheel 66, afer bay 74,50 groups of forebay
Into.
Sawing wheel drive motor 62 is fixed in sawing wheel drive motor support plate 60, and sawing wheel main shaft 65 drives with sawing wheel
Dynamic motor 62 is linked together.Sawing wheel main shaft 65 is supported by main shaft fixing sleeve 58.Main shaft fixing sleeve 58 is fixed by main shaft
Set fixed plate 64 is fixed on saw cutting system fixed cross beam 63.Saw cutting system fixed cross beam 63 is fixed on afer bay 74, forebay
On 50.65 lower end of sawing wheel main shaft is installed with vertical sawing wheel 66.
Operation logic：Sawing wheel drive motor 62 drives sawing wheel main shaft 65 and the vertical sawing wheel 66 that is installed on it to rotate
Sawing foaming plate 6.
Jacking system：Jacking system lifts speed change by main shaft fixing sleeve 58, sawing wheel drive motor support plate 60, sawing wheel
Case 61, sawing wheel elevating screw 59, sawing wheel lifting driving motor 73 form.
59 upper end of sawing wheel elevating screw connection sawing wheel drive motor support plate 60, lower end connection main shaft fixing sleeve 58.
Sawing wheel elevating screw 59 is linked together with sawing wheel lifting gearbox 61.Sawing wheel lifting gearbox 61 is fixed on sawing wheel
In driving motor support plate 60.Sawing wheel lifts driving motor 73 and is linked together with sawing wheel lifting gearbox 61.
Operation logic：Sawing wheel lifting driving motor 73 drives sawing after sawing wheel lifting 61 speed change of gearbox
Wheel elevating screw 59 rotates, because main shaft fixing sleeve 58 is fixed, sawing wheel elevating screw 59 rotates, and then drives peace
Mounted in sawing wheel drive motor support plate 60 and sawing wheel drive motor 62 mounted thereto and it is coupled together
Axis system oscilaltion, to adjust the sawing depth of vertical sawing wheel 66.
The sectional view of vertical sawing wheel 66 is as shown in figure 31.
Sawing wheel is by saw blade 80, waterway channel (1) 81, saw blade pedestal 82, water tank 83, sawing wheel flange 84, total water channel
85th, waterway channel (2) 86, foaming plate 6, sawing wheel pedestal fixing nut 87, sawing wheel pedestal fixed bolt 88, waterway channel
(3) 89 compositions.
Saw blade 80 is fixed on saw blade pedestal 82, and saw blade pedestal 82 is above water tank 83.Saw blade pedestal 82 passes through sawing
Wheel pedestal fixed bolt 88 is linked together, and pass through sawing wheel pedestal fixing nut 87 and fix with sawing wheel flange 84.Saw blade
Total water channel 85 is arranged at 82 top of pedestal, and cooling water first flows into water tank 83, using waterway channel (1) 81,
Waterway channel (2) 86, waterway channel (3) 89 are diverted to 80 surface saw piece pedestal of saw blade, 82 bottom.To process
In sawing wheel carry out comprehensive cooling and wash away sawing bits.
Cylinder pressing wheel device：
Cylinder pressing wheel device, as shown in Figure 28,29.The device is by pinch roller 54, cylinder supports beam 55, front air cylinder (2) 56, gas
It is cylinder piston rod 57, exhaust hood (2) 67, cylinder cross beam support seat 71, cylinder cross beam support seat fixing screws 72, afer bay 74, preceding
Rack 50, front air cylinder (1) 79, exhaust hood (2) 78 form.
Front air cylinder (2) 56, front air cylinder (1) 79 are fixed on cylinder supports beam 55, cylinder supports beam 55 and cylinder crossbeam branch
Support seat 71 welds together, and passes through cylinder cross beam support seat fixing screws 72 and be fixed on afer bay 74, on forebay 50.
Pinch roller 54 is fixed on cylinder piston rod 57.(2) 56 pusher cylinder piston rod 57 of front air cylinder and the pressure that is installed on it
Wheel 54 moves up and down.
Front air cylinder (2) 56, exhaust hood (2) 67, front air cylinder (1) 79, (2) 78 synchronous pressure of exhaust hood are in foamed ceramic plank
On.
Complete machine operation principle：
The vertical entire plate surface of sawing
After foaming plate edge section, into the process of whole surface section, with two sides of sheet material base milling
On the basis of edge.The two datum levels are placed on front and rear transmission feeding device, and front and rear transmission feeding device is synchronous operation.
Preceding conveyer belt driving motor 69 will move and power passes to preceding driving pulley 68, and preceding driving pulley 68 passes through forward pass
It send band 52 that will move and passes to preceding driven pulley 51 with power, and then drive the foamed ceramic plank being placed on belt continuous
It moves forwards.
Belt-driven motor 75 will move afterwards and power passes to rear driving pulley 76, and rear driving pulley 76 passes through rear biography
It send band 77 that will move and passes to rear driven pulley 70 with power, and then drive the foamed ceramic plank being placed on belt continuous
It moves forwards.
Sawing wheel drive motor 62 drives sawing wheel main shaft 65 and vertical 66 rotating cutting of the sawing wheel foaming that is installed on it
Plank 6.
Sawing wheel lifting driving motor 73 drives sawing wheel elevating screw after sawing wheel lifting 61 speed change of gearbox
59 rotations, because main shaft fixing sleeve 58 is fixed, sawing wheel elevating screw 59 rotates, and then drives and be mounted on sawing wheel
It driving motor support plate 60 and sawing wheel drive motor 62 mounted thereto and is coupled on axis system together
Lower lifting, to adjust the sawing depth of vertical sawing wheel 66.
The surface of the entire foamed ceramic plank of sawing, in addition to that can use aforementioned foamed ceramic slab saw face machine that can also use
Band sawing machine.
Claims (6)
1. a kind of foamed ceramic plane processing device, including horizontal kerf device, vertical saw cutting device, milling attachment, ceramic wafer
Material transmission device and workbench, the workbench be rectangle structure, the workbench include along its length before before
End and rear end and the left end and right end along its width direction；It is characterized in that：The horizontal kerf device is arranged on the work
Make the front end above platform, the vertical saw cutting device is arranged on the rear end above the workbench, the vertical saw cutting device
Quantity is 2, and 2 vertical saw cutting devices are arranged in parallel in the left and right ends of workbench；The milling attachment is arranged on institute
The front end or rear end of the lower section of workbench are stated, the quantity of the milling attachment is 2, and 2 milling attachments are arranged on described
The left and right ends of workbench.
2. foamed ceramic plane processing device as described in claim 1, it is characterised in that：The vertical saw cutting device includes saw
Cut portion and the first lifting unit.
3. foamed ceramic plane processing device as claimed in claim 2, it is characterised in that：First lifting unit includes sawing
Wheel lifting gearbox, sawing wheel elevating screw, sawing wheel lifting driving motor.
4. foamed ceramic plane processing device as described in claim 1, it is characterised in that：The milling attachment includes milling portion
With the second lifting unit.
5. foamed ceramic plane processing device as described in claim 1, it is characterised in that：The horizontal kerf device includes saw
Piece, the saw blade can relatively described horizontal sawing slot device move up and down, to adjust the depth of sawing slot.
6. foamed ceramic plane processing device as described in claim 1, it is characterised in that：The foamed ceramic plane machining dress
It puts and further includes cylinder pressing wheel device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721429113.9U CN207495822U (en) | 2017-10-30 | 2017-10-30 | A kind of foamed ceramic plane processing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721429113.9U CN207495822U (en) | 2017-10-30 | 2017-10-30 | A kind of foamed ceramic plane processing device |
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| Publication Number | Publication Date |
|---|---|
| CN207495822U true CN207495822U (en) | 2018-06-15 |
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ID=62502865
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107662289A (en) * | 2017-10-30 | 2018-02-06 | 广东科达洁能股份有限公司 | A kind of foamed ceramic plane processing device and method |
-
2017
- 2017-10-30 CN CN201721429113.9U patent/CN207495822U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107662289A (en) * | 2017-10-30 | 2018-02-06 | 广东科达洁能股份有限公司 | A kind of foamed ceramic plane processing device and method |
| WO2019085583A1 (en) * | 2017-10-30 | 2019-05-09 | 广东科达洁能股份有限公司 | Ceramic foam plane processing device and method |
| CN107662289B (en) * | 2017-10-30 | 2023-10-20 | 广东科达洁能股份有限公司 | Foamed ceramic plane processing device and method |
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Address after: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee after: Keda Manufacturing Co., Ltd Address before: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Guangdong, Foshan Patentee before: KEDA CLEAN ENERGY Co.,Ltd. |
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