CN207495822U - A kind of foamed ceramic plane processing device - Google Patents

Abstract

The utility model discloses a foamed ceramic plane processing device, which comprises a horizontal sawing device, a vertical sawing device, a milling device, a ceramic plate conveying device, and a workbench; the horizontal sawing device is arranged on the The front end above the workbench, the number of the vertical sawing devices is 2, the two vertical sawing devices are arranged in parallel at the left and right ends of the workbench, and the milling device is arranged below the workbench The number of the milling device is 2; the scientific design of the foamed ceramic surface processing device not only improves the productivity and product quality, but also effectively reduces the energy consumption.

Description

A foam ceramic surface processing device

technical field

The utility model belongs to the design field of ceramic wall and floor tiles (stone) deep processing machinery, in particular to a ceramic tile (stone) polishing equipment.

Background technique

The amount of waste porcelain produced in the production process of ceramics accounts for 3%-10% of the total output of ceramics, and the waste porcelain rate of some small and medium-sized enterprises even reaches about 20%. Encountered a big obstacle. Generally, in the field of building materials, the materials used require certain active materials, and the waste porcelain produced by sintering is not active. Therefore, after the waste porcelain is produced, it can only be buried as solid waste or piled up in the sky, so that A large amount of industrial solid waste has been produced, so the reuse of waste porcelain is a very big technical problem.

Use the waste in ceramic production as the main raw material to improve its waterproof, acid resistance, wind resistance and other properties while turning waste into treasure and improving environmental pollution, and further improve the mechanical properties of the material itself. This is foam ceramics.

Foamed ceramics generally use solid waste such as polished porcelain slag, red mud and iron ore tailings as the main raw materials, introduce an appropriate amount of inorganic or organic foaming agent, and adopt advanced production technology to bake porous ceramic materials at high temperatures. Its unique pore structure makes foamed ceramics have good thermal insulation properties. Used for building exterior wall insulation, building self-insulation cold and heat bridge treatment, fire isolation belt, etc.

In recent years, with the support of national policies and the strong demand in the field of electric power industry and building fire insulation, the research and production of foamed ceramic materials has achieved rapid development. However, most of the foamed ceramic products are plate-shaped or brick-shaped at present, and the preparation process is mostly to put the stale granules into the refractory composite mold of the required size, then scrape, kiln, and fire, and then cold-process obtain the desired product.

At present, the processing of foamed ceramics is still in the primitive and backward stage, and the backward technology of simple cutting with ordinary band saws is used. The process and equipment occupy a large area, and the production efficiency is low. At present, there are no patents and reports on advanced and complete processing methods and processing equipment after foaming ceramics are fired.

Contents of the invention

The purpose of the utility model is to provide a foamed ceramic surface processing device, through the scientific design of the foamed ceramic surface processing device, the productivity and product quality are improved, and the energy consumption is effectively reduced.

It includes a horizontal grooving device, a vertical sawing device, a milling device, a ceramic plate conveying device, and a workbench, the workbench is a rectangular structure, and the workbench includes a front end and a rear end along its length direction, and The left end and right end along its width direction; it is characterized in that: the horizontal sawing device is arranged at the front end above the workbench, and the vertical sawing device is arranged at the rear end above the workbench, the The number of vertical sawing devices is 2, and the 2 vertical sawing devices are arranged in parallel at the left and right ends of the workbench; the milling device is arranged at the front end or rear end below the workbench, the There are two milling devices, and the two milling devices are arranged at the left and right ends of the workbench.

Preferably, the vertical sawing device includes a sawing part and a first lifting part, and the first lifting part is used to change the depth of sawing.

Preferably, the first lifting part includes a saw wheel lift gearbox, a saw wheel lift screw, and a saw wheel lift drive motor.

Preferably, the milling device includes a milling part and a second lifting part, and the second lifting part is used to change the depth of milling.

Preferably, the horizontal grooving device includes a saw blade, and the saw blade can move up and down relative to the horizontal grooving device to adjust the depth of the grooving.

Preferably, the foamed ceramic surface processing device further includes a cylinder roller device. Foamed ceramics need to be fixed during processing, which is fixed by means of cylinder pressure rollers.

The beneficial effects of the utility model are:

The foamed ceramic plane processing device provided by the utility model not only improves productivity and product quality, but also effectively reduces energy consumption through the scientific design of the foamed ceramic plane processing device.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.

Figure 1 shows the planar processing technology of foamed ceramics

Figure 2 is a schematic diagram of a 90° turn of the foamed ceramics

Figure 3 is a schematic diagram of sawing grooves on the surface of foamed ceramics

Figure 4 is a schematic diagram of the surface of foamed ceramics after sawing grooves

Figure 5 is a schematic diagram of sawing the left and right sides of the foamed ceramics

Figure 6 is a schematic diagram of the sawing process of the upper surface of the left and right edges of the foamed ceramics

Figure 7 Schematic diagram of the milling process of the lower surface of the left and right edges of the foamed ceramics

Figure 8 Schematic diagram of the processing process of the upper and lower surfaces of the left and right edges of the foamed ceramics

Figure 9 Schematic diagram of the left and right edges and upper and lower surfaces of foamed ceramics after processing

Figure 10 Schematic diagram of sawing processing of foamed ceramics on the left and right sides

Figure 11 Schematic diagram of sawing the entire upper surface of foamed ceramics with a large vertical saw blade

Figure 12 Schematic diagram of the entire upper surface of foamed ceramics after processing

Figure 13 Schematic diagram of 180-degree flipping of foamed ceramics

Figure 14 Schematic diagram of sawing grooves on the lower surface of foamed ceramics

Figure 15 Schematic diagram of sawing grooves on the lower surface of foamed ceramics

Figure 16 Schematic diagram of large vertical sawing of the entire lower surface of foamed ceramics

Figure 17 Cutting of foamed ceramics

Figure 18 Grinding groove on the surface of foamed ceramics

Figure 19 Foam ceramic side grinding protrusions and grooves

Fig. 20 Main sectional view of foamed ceramic planar processing device

Figure 21 Top view of foamed ceramic planar processing device

Figure 22 is the left view of the horizontal sawing device

Figure 23 is the topography of the foamed ceramic surface after sawing grooves

Figure 24 is a vertical sawing device

Figure 25 is a schematic diagram of the edge surface processing of foamed ceramics

Figure 26 is a structural diagram of the milling device

Figure 27 is a schematic diagram of the upper and lower surfaces of the foamed ceramic edge after milling and sawing

Figure 28 is the front view of the foamed ceramic sawing machine

Figure 29 is a top view of the foamed ceramic sawing machine

Figure 30 is the left view of the foamed ceramic sawing machine

Figure 31 is a sectional view of a foamed ceramic sawing machine

Detailed ways

Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar components or components with the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present utility model, but should not be construed as limiting the present utility model.

In order to make the technical solution of the utility model clearer, the utility model will be further described below in conjunction with the accompanying drawings. Any solution obtained by equivalent replacement and conventional reasoning of the technical features of the technical solution of the utility model will fall under the protection of the utility model. scope.

As shown in Figure 1, the steps of a foamed ceramic planar processing technique are as follows:

Step 1: hoist the foamed ceramics onto the workbench, turn the foamed ceramics from vertical to horizontal after turning 90 degrees, and feed in this direction, as shown in Figure 2.

Step 2, perform horizontal groove cutting on the front of the foamed ceramics. For the foamed ceramics, grooves are cut on the entire front surface of the foamed ceramics with the rough surface on the reverse side as the positioning reference. The purpose of grooving is to make it easier to break chips; the second is to make it easier for cooling water to enter the foamed ceramics, to cool the saw blade during sawing and to wash away sawdust. The grooving of the foamed ceramic surface is done by a saw blade mounted on a sawing roller, as shown in Figure 3. A series of cut grooves 90 remain on the surface of the foamed ceramic plate after horizontal sawing, as shown in FIG. 4 .

Step 3, the small vertical sawing machine saws the upper surface of the left and right edges of the foamed ceramics, in order to eliminate chipping of the plate.

The entire surface of the front of the foamed ceramics is the upper surface, and a layer of the surface of the plate is sawed off by a large vertical sawing machine. When sawing to the edge of the foamed ceramics, the foaming material at the edge of the foamed ceramics will collapse due to the sawing force. The greater the sawing force, the greater the damage to the edge of the foamed ceramics. In order to prevent this from happening, when sawing the entire surface, first use a small vertical sawing machine to saw off a layer of the foam material at the left and right edges of the foamed ceramics, so that the large sawing machine can cut When reaching the left and right edges, the corners of the foamed ceramics will not collapse. The principle is: the greater the cutting thickness of sawing foamed ceramics, the greater the sawing force. The greater the force on the foamed ceramics. Saw off one layer of the active edge of the foamed ceramics first. When the large vertical sawing machine cuts to the left and right edges, the sawing thickness will decrease and the sawing force will decrease. The force of the saw blade acting on the foamed ceramic is reduced. The damage of the saw blade to the foam edge will be reduced and within a controllable range. As shown in Figure 5 and 6.

Step 4, milling the lower surfaces of the left and right edges of the foamed ceramics, the purpose is to provide a positioning reference for the process of sawing the surface of large boards.

Grooving on the surface of the foamed ceramics and the sawing of the left and right edge surfaces by the vertical sawing machine are all processed with the lower hairy surface of the foamed ceramics as the positioning reference. When the subsequent large-scale vertical sawing machine saws the entire front surface of the foamed ceramics, in order to ensure the smoothness of the entire surface, the lower rough surface of the foamed ceramics cannot be used as a positioning reference. The underside needs to be processed. Process a positioning datum.

Therefore, a plane is milled at the left and right edges of the lower surface of the foamed ceramics, and this surface is used as a benchmark for subsequent processing procedures. As shown in Figure 7. Fig. 7 is a top view of the foamed ceramics, the vertical saw blade is on the upper surface, and the vertical milling head is on the lower surface. The vertical saw blade and the vertical milling head are staggered positions. The vertical saw blade is at the front, and the vertical milling head is at the rear. Because the lower rough surface of milling foamed ceramics is only used as a positioning reference, therefore, the thickness of milling is not large. Just mill away a thin layer. The processing process is shown in Figure 8. Fig. 8 is a left side view of foamed ceramics. The morphology of the edges of the upper and lower surfaces of the foamed ceramics after sawing and milling is shown in Figure 9 .

Step 5, sawing the left and right sides of the foamed ceramics to make them flat, the purpose is to assist positioning.

Surfaces H and D in Fig. 9 are two sides of the foamed ceramics, which are also rough surfaces. When the upper surface of the foamed ceramics is sawed vertically, these two sides are required for positioning, and the two rough surfaces need to be sawed to make them smooth. As shown in Figure 10.

Step 6: sawing the front surface of the foamed ceramics with a large vertical sawing machine to obtain a finished surface.

The entire surface of the front of the foamed ceramics is required to be flat, and a large vertical sawing machine is required for sawing treatment. In this machining process, the surface G, E (as shown in Figure 9) that has been milled is used as the positioning reference, and the surface H, D (as shown in Figure 9) is used as the positioning reference.

9, 10) as auxiliary benchmarks. According to the previous analysis, the entire surface of the front of the foamed ceramics has been sawed with grooves on it by a horizontal sawing machine, because when the entire surface of the front of the foamed ceramics is sawed, the thickness of the saw is large, and the sawing Chips are not easy to break, and cooling water is not easy to enter between the foamed ceramics and the saw blade. Sawing grooves on the surface can easily break chips, and at the same time, cooling water can enter between the foam ceramics and the saw blade to accelerate cooling. The left and right edges of the foamed ceramics have been sawed one layer in advance, so when the saw blade reaches the edge, the sawing thickness will be reduced a lot, and the sawing force will be much smaller. The force on the foamed ceramics at the edge is not very great. Reduced the range of edge collapse. As shown in Figure 11.

The finished product after the entire upper surface of the foamed ceramic is processed is shown in Figure 12. At this time, three surfaces have been completely finished, and the surface of the foamed ceramic after sawing is represented by I. The side surfaces after sawing are denoted by H1, D1, respectively.

Step 7: The front surface of the foamed ceramics has been processed, and the foamed ceramics is turned over 180 degrees to process the lower surface of the foamed ceramics. As shown in Figure 13. The foamed ceramics that have been processed on the front side are turned over by the turning machine.

Step 8: Make horizontal grooves on the reverse side of the foamed ceramics. The purpose of grooving is chip breaking.

After the foamed ceramics are turned over, the reverse side of the plate faces up and the front side faces down. On the opposite side of the foamed ceramics, in front of the front large vertical sawing machine, it is also necessary to cut the grooves horizontally on the rough surface in advance, the purpose is to break chips and accelerate cooling. At this time, when sawing grooves on the reverse side of the foamed ceramics, the already processed front I is used as a positioning reference, and the two processed side surfaces H1 and D1 are used as auxiliary references. As shown in Figure 14. From the previous analysis, it can be seen that the left and right edges of the reverse side of the foamed ceramics have been milled. It's just that the thickness being milled is not very large. Because this milling is for the positioning of the subsequent sawing process. In Fig. 14, surfaces E, G are surfaces that have been milled. The entire reverse side of the foamed ceramics will be grooved horizontally, and the depth of the grooves on both sides should be shallower than that in the middle. After grooving, as shown in Figure 15.

Step 9: A large vertical sawing machine cuts the reverse surface of the foamed ceramics to obtain a finished surface.

After the entire reverse side of the foamed ceramics is grooved horizontally, the entire surface will be sawed by a large vertical sawing machine. As shown in Figure 16. Sawing and cutting the entire reverse side of the foamed ceramics, one is to determine the thickness and determine the size of the finished product. The second is to make the surface smooth. After the reverse side is processed, the surface treatment of the foamed ceramics is all completed. A total of 4 faces are machined. There are two upper and lower surfaces, these two surfaces are first horizontal grooved and then sawed planes. The left and right sides are directly sawn into shape.

Step 10: Cut and divide the cut and ground foamed ceramics into blocks to obtain foamed ceramics of required size.

The size of the foamed ceramics that have been cut and ground is very large. In order to meet the different needs of different customers, these finished plates need to be cut into pieces. As shown in Figure 17. The foamed ceramics are cut with a sawing machine.

Step 11: Grinding convex and concave installation grooves on the surface and side of the finished foamed ceramics, the purpose is to install the foamed ceramics.

Wherein, the step 11 is specifically:

Step 111: Grinding grooves on the surface of the foamed ceramics.

When the foamed ceramics are used on site, for the convenience of installation, some grooves are ground on the surface of the foamed ceramics. As shown in Figure 18.

Step 112: Grinding convex and concave mounting grooves on the side of the foamed ceramics.

When the foamed ceramics are installed at the user's place, they are inserted and installed, so it is necessary to grind the convex and grooves on the side of the plate. This makes installation easy. The convex groove on the side of the plate is machined with a profile grinding wheel. As shown in Figure 19.

The utility model also provides a foamed ceramic plane processing device, which includes a horizontal sawing device, a vertical sawing device, a milling device, a ceramic plate conveying device, and a workbench. The workbench is a rectangular structure, and the The workbench includes a front end and a rear end along its length direction, and a left end and a right end along its width direction; the horizontal sawing device is arranged at the front end above the workbench, and the vertical sawing device is arranged at At the rear end above the workbench, the number of the vertical sawing devices is 2, and the 2 vertical sawing devices are arranged in parallel at the left and right ends of the workbench; There are two milling devices at the front end or rear end below the table, and the two milling devices are arranged at the left and right ends of the workbench.

The following will introduce the horizontal grooving device, vertical sawing device, milling device and transmission device respectively.

The foam ceramic transmission device is made up of frame support frame 1, conveyor belt 2, first driven pulley 3, frame 4, workbench 5, foam ceramic 6, first driving pulley 26, and conveyor belt driving motor 39. The width of the workbench 5 is smaller than that of the foamed ceramics 6, because the upper and lower surfaces of the left and right edges of the foamed ceramics 6 need to be sawed and milled, so they must be suspended. The workbench 5 is fixed on the frame 4, and the frame 4 is supported by the frame support frame 1. The conveyor belt 2 is placed on the workbench and connected with the first driving pulley 26 and the first driven pulley 3 . The belt drive motor 39 is coupled with the first driving pulley 26 .

Principle of operation: the conveyor belt drive motor 39 starts, and after the gearbox changes speed, the motion and power are transmitted to the first driving pulley 26, and the first driving pulley 26 drives the first driven pulley 3 to rotate through the conveyor belt 2, and then drives the putty The foamed ceramics 6 on the conveyor belt 2 are continuously fed.

Foam ceramic horizontal grooving device:

The horizontal grooving device for foamed ceramics is shown in Figures 20 and 22. The device consists of frame 4, foam ceramics 6, horizontal sawing stick, sawing stick support 8, sawing stick drive motor 9, horizontal sawing device support beam 10, sawing stick support fixing plate 41, sawing stick Stick lifting drive motor 42, the second driving pulley 43, V-belt 44, the second driven pulley 45, sawing roller spacer 46, saw blade 47 form.

The horizontal sawing stick is combined by several saw blades 47, and the saw blades 47 are separated by sawing roller spacers 46. The horizontal sawing stick is fixed on the sawing stick support 8. The sawing stick support 8 is installed on the sawing stick support fixing plate 41 , and the sawing stick support fixing plate 41 is installed on the support beam 10 of the horizontal sawing device. The support beam 10 of the horizontal sawing device is fixed on the frame 4 . The sawing stick lifting drive motor 42 is connected with the sawing stick support fixed plate 41, and the sawing stick lifting drive motor 42 drives the sawing stick support fixed plate 41 to move up and down to adjust the sawing depth of the horizontal sawing stick. The second driven pulley 45 is installed on one end of the horizontal sawing stick. The sawing stick driving motor 9 is installed on the sawing stick support 8, and the second driving pulley 43 is installed on one end of the sawing stick driving motor 9. The second driving pulley 43 and the second driven pulley 45 are connected together by a V-belt 44 .

Principle of operation: sawing stick driving motor 9 starts to rotate, and transmits motion and power to the second driving pulley 43, and the second driving pulley 43 transmits motion and power to the second driven pulley 45 through the V-belt 44, Then the horizontal sawing stick is driven to rotate, and the upper surface of the foamed ceramic 6 is sawed. The depth of the sawing groove is adjusted by the sawing stick lifting drive motor 42 driving the sawing stick support fixed plate 41 to move up and down. The appearance of the foamed ceramic 6 after sawing is shown in FIG. 23 .

Foam ceramic small vertical sawing device:

A small vertical sawing device for foamed ceramics, as shown in Figures 20, 21, and 24. Foam ceramic small vertical sawing device consists of sawing wheel main shaft 14, main shaft fixed sleeve, sawing wheel driving motor support plate 17, sawing wheel lifting gearbox, sawing wheel lifting screw 19, sawing wheel driving motor 20 , sawing system fixed crossbeam 21, main shaft fixed cover fixed plate 22, vertical sawing wheel 23, sawing wheel lifting drive motor 36 forms.

It can be seen from the top view of the foamed ceramic plane processing device in Fig. 21 that there are two small-sized vertical sawing devices for foamed ceramics, which are respectively installed at the edge of the equipment. From the previous process analysis, it can be seen that the small vertical sawing device for foamed ceramics is mainly used for sawing the left and right edge surfaces of foamed ceramics. They have the same structure. Therefore, only the structure of one of them is analyzed here. The small vertical sawing device for foamed ceramics consists of two parts, one is the sawing part, and the other is the first lifting part.

The sawing device is composed of a sawing wheel main shaft 14, a main shaft fixing sleeve, a sawing wheel driving motor support plate 17, a sawing wheel driving motor 20, a sawing system fixing beam 21, a main shaft fixing sleeve fixing plate 22, a vertical sawing wheel 23, sawing wheel lifting drive motor 36 forms.

The saw wheel drive motor 20 is fixed on the saw wheel drive motor support plate 17 . The saw wheel drive motor 20 is coupled with the saw wheel spindle 14 . The saw wheel main shaft 14 is supported by the main shaft fixed sleeve. The main shaft fixing sleeve is fixed on the sawing system fixing beam 21 through the main shaft fixing sleeve fixing plate 22 . A vertical saw wheel 23 is installed on the lower end of the saw wheel main shaft 14 .

Operating principle:

The sawing wheel driving motor 20 directly drives the vertical sawing wheel 23 installed thereon to rotate through the sawing wheel main shaft 14 . Sawing the upper surface of the left and right edges of the foamed ceramics.

The first lifting part is made up of sawing wheel lifting gearbox, sawing wheel lifting screw mandrel 19, sawing wheel lifting drive motor 36.

The upper end of the sawing wheel lifting screw rod 19 is connected with the sawing wheel driving motor support plate 17, and the lower end is connected with the main shaft fixed sleeve. The sawing wheel lifting screw mandrel 19 is connected together with the sawing wheel lifting gearbox. The sawing wheel lifting gearbox is fixed on the sawing wheel drive motor support plate 17. Saw wheel lift drive motor 36 is connected together with saw wheel lift gearbox.

Principle of operation: sawing wheel lifting drive motor 36 drives the sawing wheel lifting screw mandrel 19 to rotate after the sawing wheel lifting gearbox changes speed, because the main shaft fixed sleeve is fixed, the sawing wheel lifting screw mandrel 19 rotates, and then Drive and be installed on sawing wheel drive motor support plate 17, and the sawing wheel elevating drive motor 36 that is installed on it and the main shaft system that is connected with it lift up and down, in order to regulate the sawing depth of vertical sawing wheel 23. The sawing process is shown in Figure 25.

Foam ceramic bottom milling device:

Bottom-mounted milling device for foamed ceramics, as shown in Figures 20, 21, and 26. The foam ceramic bottom milling device consists of a frame 4, a milling cutter disc 24, a milling cutter disc system fixed beam 27, a milling cutter disc spindle fixing sleeve fixing plate 28, a milling cutter disc driving motor 29, a main shaft fixing cylinder 32, and a milling cutter disc Main shaft 33, milling cutter disc lifting drive motor 37 form.

It can be seen from the top view of the foamed ceramic plane processing device in Fig. 21 that there are two foamed ceramics bottom-mounted milling devices, which are respectively installed at the bottom edge of the equipment. From the previous process analysis, it can be seen that the bottom milling device for foamed ceramics is mainly used to mill the left and right edges of the lower surface of the foamed ceramics. They have the same structure. Therefore, only the structure of one of them is analyzed here.

The foam ceramic bottom milling device consists of two parts, one is the milling part, and the other is the second lifting part.

The milling section consists of a frame 4, a milling cutter disc 24, a milling cutter disc system fixed beam 27, a milling cutter disc spindle fixing sleeve fixing plate 28, a milling cutter disc driving motor 29, a milling cutter disc lifting screw 30, a lifting gearbox 31, Main shaft fixed cylinder 32, milling cutter disc main shaft 33, milling cutter disc lifting drive motor 37 form.

The milling cutter disc drive motor 29 is fixed on the supporting plate, the milling cutter disc drive motor 29 is connected with the milling cutter disc main shaft 33 , and the milling cutter disc main shaft 33 is supported by the main shaft fixing cylinder 32 . The milling cutter spindle 33 is mounted with the milling cutter 24 . The main shaft fixing cylinder 32 is fixed together with the frame 4 through the milling cutter head main shaft fixing sleeve fixing plate 28 .

Principle of operation: the milling cutter disk drive motor 29 directly drives the milling cutter disk 24 installed on it through the milling cutter spindle 33 to rotate, and mills the lower surface of the left and right edges of the foamed ceramics.

The second lifting part is made up of milling cutter disc lifting screw mandrel 30, milling cutter disc lifting gearbox 31, milling cutter disc lifting drive motor 37. The lower end of the milling cutter disc lifting screw rod 30 is connected with the main shaft fixed cylinder 32, and the upper end of the milling cutter disc lifting screw rod 30 is connected with the drive motor support plate. The milling cutter disc lifting gearbox 31 is connected with the milling cutter disc lifting screw mandrel 30, and the milling cutter disc lifting gearbox 31 is fixed on the drive motor support plate. The milling cutter head lifting drive motor 37 is connected with the milling cutter head lifting gearbox 31.

Principle of operation: After the milling cutter head lifting drive motor 37 is shifted by the milling cutter head lifting gearbox 31, it drives the milling cutter head lifting screw rod 30 to rotate, because the main shaft fixing cylinder 32 is fixed, and the milling cutter head lifting screw rod 30 rotates , and then drive and be installed on the drive motor support plate, and the milling cutter disc drive motor 29 installed thereon and the spindle system connected with it rise and fall up and down, in order to adjust the sawing depth of the milling cutter disc 24. The foamed ceramic plate after milling is shown in Figure 27, 91 is the unprocessed surface, 92 is the edge surface that has been sawed, and 93 is the edge surface that has been milled.

Cylinder roller device:

Cylinder pressure wheel device as shown in Figure 20,21. The device is composed of cylinder support beam 11, cylinder piston rod 12, pressure roller 13, front cylinder (1) 15, rear cylinder (1) 25, cylinder crossbeam support seat 34, cylinder crossbeam support seat fixing screw 35, front cylinder (2) 40, rear cylinder (1) 25, rear cylinder (2) 38 form.

Foamed ceramics need to be fixed during processing, which is fixed by means of cylinder pressure rollers.

The pressure roller 13 is installed together with the cylinder piston rod 12, the front cylinder (1) 15, and the front cylinder (2) 40 are installed on the cylinder support beam 11, and the cylinder support beam 11 is welded together with the cylinder beam support seat 34, and the cylinder beam supports Seat 34 is fixed on the frame 4 by cylinder beam support seat set screw 35. There are 4 cylinder pressure wheels pressed on the surface of the foamed ceramics. Respectively front cylinder (1) 15, front cylinder (2) 40, rear cylinder (1) 25 rear cylinder (2) 38.

Principle of operation: the front cylinder (1) 15 pushes the cylinder piston rod 12 and the pressure roller 13 installed thereon to be pressed onto the foamed ceramic surface.

The working principle of the whole machine:

surface horizontal saw grooving

The conveyor belt driving motor 39 is started, and after the gearbox changes speed, the motion and power are transmitted to the first driving pulley 26, and the first driving pulley 26 drives the first driven pulley 3 to rotate through the conveyor belt 2, and then drives the first driven pulley 3 to rotate on the conveyor belt 2. The foam ceramic 6 above is constantly fed.

Saw stick drive motor 9 starts to rotate, and motion and power are delivered to second driving pulley 43, and second driving pulley 43 is passed motion and power to second driven pulley 45 by V-belt 44, and then drives horizontal The formula sawing stick rotates and saws the upper surface of the foamed ceramics 6 . The depth of the sawing groove is adjusted by the sawing stick lifting drive motor 42 driving the sawing stick support fixed plate 41 to move up and down.

Vertical sawing at the edge of the surface

The saw wheel driving motor 20 directly drives the vertical saw wheel 23 installed thereon to rotate through the saw wheel main shaft 14 . Sawing the upper surface of the left and right edges of the foamed ceramics.

Saw wheel lifting drive motor 36 drives saw wheel lifting screw mandrel 19 to rotate after sawing wheel lifting gearbox speed change, because the main shaft fixed cover is fixed, and sawing wheel lifting screw mandrel 19 rotates, and then drive is installed on The saw wheel driving motor support plate 17, the saw wheel lifting drive motor 36 installed thereon and the main shaft system connected with it rise and fall up and down, in order to adjust the sawing depth of the vertical saw wheel 23.

On the edge of the undermount milled surface

The milling cutter disk driving motor 29 directly drives the milling cutter disk 24 installed on it to rotate through the milling cutter spindle 33, and mills the lower surface of the left and right edges of the foamed ceramics.

Milling cutter head lifting drive motor 37 drives the milling cutter head lifting screw mandrel 30 to rotate after the lifting gearbox 31 changes speed. The motor support plate, the milling cutter disc drive motor 29 installed thereon and the main shaft system connected with it rise and fall up and down, in order to adjust the sawing depth of the milling cutter disc 24 .

On the edge of the undermount milled surface

29 [milling cutter disk driving motor] directly drives the rotation of 24 [milling cutter disk] installed on it through 33 [milling cutter disk main shaft], and mills the lower surface of the left and right edges of the foamed ceramic plate.

After the 37 [milling cutter head lifting drive motor] is changed by 31 [lifting gearbox], it drives 30 [milling cutter head lifting screw] to rotate, because 32 [spindle fixed cylinder] is fixed, and 30 [milling cutter head lifting The screw] rotates, and then drives the support plate installed on the drive motor, and the 29 [milling cutter disc driving motor] installed on it and the spindle system connected with it go up and down to adjust the sawing of 24 [milling cutter disc] depth.

Foamed ceramic sheet sawing machine

The sawing machines for foamed ceramic plates are shown in Figures 28, 29 and 30. The machine mainly consists of three parts, one is the transmission and feeding device of foamed sheet; the other is the vertical sawing device; the third is the cylinder pressing wheel device.

The transmission and feeding device of the foamed plate consists of a machine support frame 48, a front conveyor belt 52, a front driven pulley 51, a front frame 50, a workbench 49, a foamed plate 53, a front driving pulley 68, and a front conveyor belt drive motor 69. composition.

It can be seen from Fig. 29 that the transmission and feeding device of the foamed board consists of two parts, the front and the rear, and are independent of each other.

Front transmission feeding device is made up of front conveyor belt 52, front driven pulley 51, front driving pulley 68, front conveyor belt drive motor 69.

Front driven pulley 51, front driving pulley 68, workbench 49 are installed on the front frame 50. The front conveyor belt 52 is wound on the workbench 49 and is connected with the front driven pulley 51 and the front driving pulley 68 .

Principle of operation: the front drive belt drive motor 69 transmits motion and power to the front driving pulley 68, and the front drive pulley 68 transmits motion and power to the front driven pulley 51 through the front conveyor belt 52, and then drives the engine placed on the belt. The foam ceramic plate runs forward continuously.

The rear transmission feeding device is made up of rear driven pulley 70, rear frame 74, rear conveyor belt drive motor 75, rear driving pulley 76, and rear conveyor belt 77.

Rear driven pulley 70, rear driving pulley 76, workbench 49 (rear drive feeding device also has such a workbench) is installed on the rear frame 74. The back conveyor belt 77 is wound on the workbench 49, and is connected with the rear driven pulley 70 and the rear driving pulley 76.

Operating principle: the rear driving belt drive motor 75 transmits motion and power to the rear driving pulley 76, and the rear driving pulley 76 transmits motion and power to the rear driven pulley 70 through the rear transmission belt 77, and then drives the engine placed on the belt. The foam ceramic plate runs forward continuously.

The front and rear transmission feeding devices are operated synchronously.

Vertical sawing device:

Vertical sawing device, as shown in Figure 28, 29, 30. The device consists of a main shaft fixing sleeve 58, a sawing wheel driving motor support plate 60, a sawing wheel lifting gearbox 61, a sawing wheel lifting screw rod 59, a sawing wheel driving motor 62, a sawing system fixed beam 63, and a main shaft fixing sleeve. Fixed plate 64, sawing wheel main shaft 65, vertical sawing wheel 66, sawing wheel lifting drive motor 73, rear frame 74, front frame 50 form.

The device consists of two parts: sawing system and lifting system.

The sawing system consists of a main shaft fixing sleeve 58, a sawing wheel drive motor support plate 60, a sawing wheel driving motor 62, a sawing system fixed beam 63, a main shaft fixing sleeve fixing plate 64, a sawing wheel main shaft 65, a vertical sawing wheel 66, rear frame 74, front frame 50 form.

The sawing wheel driving motor 62 is fixed on the sawing wheel driving motor supporting plate 60 , and the sawing wheel main shaft 65 is connected with the sawing wheel driving motor 62 . The saw wheel spindle 65 is supported by the spindle fixing sleeve 58 . The main shaft fixing sleeve 58 is fixed on the sawing system fixing beam 63 through the main shaft fixing sleeve fixing plate 64 . The sawing system fixed beam 63 is fixed on the rear frame 74 and the front frame 50 . The vertical sawing wheel 66 is installed on the lower end of the sawing wheel main shaft 65 .

Operating principle: the sawing wheel drive motor 62 drives the sawing wheel main shaft 65 and the vertical sawing wheel 66 mounted thereon rotates and saws the foamed board 6 .

Lifting system: The lifting system is made up of main shaft fixed cover 58, sawing wheel driving motor support plate 60, sawing wheel lifting gearbox 61, sawing wheel lifting screw mandrel 59, sawing wheel lifting drive motor 73.

The upper end of the sawing wheel lifting screw rod 59 is connected with the sawing wheel drive motor support plate 60 , and the lower end is connected with the main shaft fixed sleeve 58 . The sawing wheel lifting screw mandrel 59 is connected with the sawing wheel lifting gearbox 61. The saw wheel lifting gearbox 61 is fixed on the saw wheel drive motor support plate 60 . The lifting drive motor 73 of the sawing wheel is connected with the lifting gearbox 61 of the sawing wheel.

Operating principle: sawing wheel lifting drive motor 73 drives sawing wheel lifting screw rod 59 to rotate after sawing wheel lifting gearbox 61 shifts, because main shaft fixing sleeve 58 is fixed, and sawing wheel lifting screw rod 59 rotates , and then drive the saw wheel drive motor support plate 60 installed on it, and the saw wheel drive motor 62 installed thereon and the main shaft system connected with it rise and fall up and down, in order to adjust the sawing depth of the vertical saw wheel 66.

A cross-sectional view of the vertical saw wheel 66 is shown in FIG. 31 .

The sawing wheel is composed of saw blade 80, water channel (1) 81, saw blade base 82, water storage tank 83, sawing wheel flange 84, main water channel 85, water channel (2) 86, foamed sheet material 6, sawing Wheel base fixing nut 87, sawing wheel base fixing stud 88, water channel (3) 89 form.

The saw blade 80 is fixed on the saw blade base 82 , and above the saw blade base 82 is a water storage tank 83 . The saw blade base 82 is connected with the saw wheel flange 84 through the saw wheel base fixing stud 88 and fixed by the saw wheel base fixing nut 87 . The saw blade base 82 top has a main waterway 85, and the cooling water flows into the water storage tank 83 earlier, and then passes through the water channel (1) 81,

The waterway channel (2) 86 and the waterway channel (3) 89 are diverted to the bottom of the saw blade base 82 on the surface of the saw blade 80 . Cool the saw wheel in all directions during processing and wash away saw chips.

Cylinder roller device:

Cylinder pressure roller device, as shown in Figure 28,29. The device is composed of pinch roller 54, cylinder support beam 55, front cylinder (2) 56, cylinder piston rod 57, rear cylinder (2) 67, cylinder crossbeam support seat 71, cylinder crossbeam support seat fixing screw 72, rear frame 74, Front frame 50, front cylinder (1) 79, rear cylinder (2) 78 form.

Front cylinder (2) 56, front cylinder (1) 79 are fixed on cylinder support beam 55, and cylinder support beam 55 is welded together with cylinder crossbeam support seat 71, and is fixed on rear frame 74 by cylinder crossbeam support seat fixing screw 72 , On the front frame 50.

The pinch roller 54 is fixed on the cylinder piston rod 57 . Front cylinder (2) 56 promotes cylinder piston rod 57 and moves up and down on its upper pinch roller 54 being installed.

Front cylinder (2) 56, rear cylinder (2) 67, front cylinder (1) 79, and rear cylinder (2) 78 are simultaneously pressed on the foamed ceramic plate.

The working principle of the whole machine:

Vertical sawing of the entire panel surface

After cutting the edge of the foamed sheet, it enters the process of cutting the entire surface, taking the two edges milled at the bottom of the sheet as a reference. These two reference planes are placed on the front and rear transmission feed devices, and the front and rear transmission feed devices operate synchronously.

The front drive belt drive motor 69 transmits motion and power to the front driving pulley 68, and the front drive pulley 68 transmits motion and power to the front driven pulley 51 through the front conveyor belt 52, and then drives the foamed ceramic plate placed on the belt Keep running forward.

The rear drive belt drive motor 75 transmits motion and power to the rear drive pulley 76, and the rear drive pulley 76 transmits motion and power to the rear driven pulley 70 through the rear conveyor belt 77, and then drives the foamed ceramic plate placed on the belt Keep running forward.

The sawing wheel drive motor 62 drives the sawing wheel main shaft 65 and the vertical sawing wheel 66 mounted thereon to saw and cut the foamed board 6 in rotation.

Saw wheel lifting drive motor 73 drives saw wheel lifting screw mandrel 59 to rotate after sawing wheel lifting gearbox 61 speed change, because main shaft fixed sleeve 58 is fixed, sawing wheel lifting screw mandrel 59 rotates, and then drives Mounted on the saw wheel drive motor support plate 60 , and the saw wheel drive motor 62 installed thereon and the spindle system coupled with it rise and fall up and down to adjust the sawing depth of the vertical saw wheel 66 .

To saw the surface of the entire foamed ceramic plate, in addition to the aforementioned foamed ceramic plate sawing machine, a band saw can also be used.

Claims (6)

1. a kind of foamed ceramic plane processing device, including horizontal kerf device, vertical saw cutting device, milling attachment, ceramic wafer Material transmission device and workbench, the workbench be rectangle structure, the workbench include along its length before before End and rear end and the left end and right end along its width direction；It is characterized in that：The horizontal kerf device is arranged on the work Make the front end above platform, the vertical saw cutting device is arranged on the rear end above the workbench, the vertical saw cutting device Quantity is 2, and 2 vertical saw cutting devices are arranged in parallel in the left and right ends of workbench；The milling attachment is arranged on institute The front end or rear end of the lower section of workbench are stated, the quantity of the milling attachment is 2, and 2 milling attachments are arranged on described The left and right ends of workbench.

2. foamed ceramic plane processing device as described in claim 1, it is characterised in that：The vertical saw cutting device includes saw Cut portion and the first lifting unit.

3. foamed ceramic plane processing device as claimed in claim 2, it is characterised in that：First lifting unit includes sawing Wheel lifting gearbox, sawing wheel elevating screw, sawing wheel lifting driving motor.

4. foamed ceramic plane processing device as described in claim 1, it is characterised in that：The milling attachment includes milling portion With the second lifting unit.

5. foamed ceramic plane processing device as described in claim 1, it is characterised in that：The horizontal kerf device includes saw Piece, the saw blade can relatively described horizontal sawing slot device move up and down, to adjust the depth of sawing slot.

6. foamed ceramic plane processing device as described in claim 1, it is characterised in that：The foamed ceramic plane machining dress It puts and further includes cylinder pressing wheel device.