CN207480782U - 3D Mesh foam material-saving devices - Google Patents
3D Mesh foam material-saving devices Download PDFInfo
- Publication number
- CN207480782U CN207480782U CN201721189007.8U CN201721189007U CN207480782U CN 207480782 U CN207480782 U CN 207480782U CN 201721189007 U CN201721189007 U CN 201721189007U CN 207480782 U CN207480782 U CN 207480782U
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- China
- Prior art keywords
- cutter
- rotor
- blowing portion
- roll body
- foam material
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000006260 foam Substances 0.000 title claims abstract description 59
- 238000007664 blowing Methods 0.000 claims abstract description 62
- 238000004804 winding Methods 0.000 claims abstract description 25
- 239000002699 waste material Substances 0.000 claims abstract description 9
- 230000001105 regulatory effect Effects 0.000 claims description 16
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 40
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000465 moulding Methods 0.000 abstract description 5
- 239000006261 foam material Substances 0.000 abstract description 4
- 230000001681 protective effect Effects 0.000 description 23
- 239000003292 glue Substances 0.000 description 16
- 238000005520 cutting process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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- Making Paper Articles (AREA)
Abstract
The utility model discloses 3D Mesh foam material-saving devices.The device includes rack, rack is fixedly arranged at the front end with the first rotor and rear end is fixed with the second rotor, first rotor front end is equipped with the first blowing portion, the second blowing portion, foam blowing portion are equipped between first rotor and the second rotor successively, second rotor rear end is equipped with packet blade row scrap portion, packet blade row scrap portion rear end is equipped with the first finished product winding portion and the second finished product winding portion, and the first rotor is equipped with the first cutter of circumference arrangement, and the second rotor corresponding position is equipped with the second cutter and third cutter of circumference arrangement.The utility model has foam one-pass molding, forms two foam material belts, effectively improves main material foam utilization rate, and product waste discharge is indeformable, is not easy piece, is suitble to produce in enormous quantities, promotes production capacity and working efficiency.
Description
Technical field
The utility model is related to foam mesh processing unit (plant)s, more particularly to 3D Mesh foams material-saving device.
Background technology
3D Mesh foams, i.e. three-dimensional grid cross cutting processing foam, due to foam have excellent water proofing property, shock resistance, return
Elasticity, temperature tolerance is good, and thermal stability, chemical stability are good, tack and hold viscosity it is good, suitable for broader temperature range and evil
Bad environment is therefore widely used in the electronic products such as mobile phone, PAD, LCD TV, exists simultaneously following problem：First, by
Soft in foam material, draftability is very strong, after foam first time use, it is difficult to which the waste material that is recycled for the second time, causes foam sharp
Low with rate, die cutting product is of high cost；Secondly, product easily generated in exclusive shape waste material and endoporus waste material piece, deformation it is bad,
Fraction defective is very high, and product cost is high, is not suitable for producing in enormous quantities.
Utility model content
One or more to solve the above-mentioned problems, the utility model provide a kind of 3D Mesh foam material-saving devices.
One side according to the present utility model, the 3D Mesh foams material-saving device include rack, and rack is fixedly arranged at the front end with
First rotor and rear end are fixed with the second rotor, and the first rotor front end is equipped with the first blowing portion, the first rotor and the second rotor it
Between be equipped with the second blowing portion, foam blowing portion, gummed paper blowing portion and every paper blowing portion successively, the second rotor rear end is equipped with packet knife
Scrap portion is arranged, packet blade row scrap portion rear end is equipped with the first finished product winding portion and the second finished product winding portion, and the first rotor is equipped with circle
Week arrangement the first cutter, the second rotor corresponding position be equipped with circumference arrangement the second cutter and third cutter, the second cutter and
The arrangement of first cutter is identical, and third cutter is set on the center line of two neighboring second cutter, the outer profile of the second cutter
It can be inserted in the outer profile of the first cutter, the outer diameter of the second cutter is less than the outer diameter of the first cutter, and the outer width of third cutter is low
In the interval of adjacent first cutter, the outer diameter of third cutter is less than the outer diameter of the second cutter.
3D Mesh foams the first blowings of material-saving device portion continuously exports the first protective film material strip, the first protective film material strip
Including the first glue surface and the first non-glue surface, for original covered with every paper, the first cutter processes the life of the first protective film material strip in the first glue surface
The first eyelet arranged into the period, removal should be every paper after processing, and the second blowing portion continuously exports the second protective film material strip, and second protects
Cuticula material strip includes the second glue surface and the second non-glue surface, and the second glue surface is compound in the first non-glue surface, and foam blowing portion continuously exports
Foam, foam lower surface are compound in the first eyelet of glue surface and the first protective film material strip on the first of the first protective film material strip
The the second protective film corresponding part manifested, gummed paper blowing portion continuously export gummed paper, and every paper blowing portion, continuously output is every paper, every paper
Gummed paper is compound in foam upper surface, the second rotor processes the layered composite, and the second cutter processes the first eyelet corresponding the
Two protective film material strip regions, third cutter process the corresponding first protective film material strip region in centre of adjacent first eyelet, due to
Second cutter processing dimension is less than the processing dimension of the first cutter, and the processing dimension of third cutter is less than intermediate gaps size, because
This has been respectively formed on foam product in the first protective film material strip, the second protective film material strip, and packet blade row scrap portion removal outline border gives up
Material, the first finished product winding portion and the second finished product winding portion wind finished product material strip respectively.Therefore, the advantageous effect of the device：Its
One, foam one-pass molding forms two foam material belts, effectively improves main material foam utilization rate, and main material dosage saves one times, is promoted
Production capacity and working efficiency；Second, machine one-pass molding, it can be ensured that product waste discharge is indeformable, is not easy piece, greatly improves production
Efficiency reduces bad, saving production cost, suitable to produce in enormous quantities.
In some embodiments, the second cutter and third cutter spaced apart intervals are equipped with reinforcing rib.Advantage is：Increase
Add the stability between cutter, prevent cutter distortion or shift in position from generating off-dimension product
In some embodiments, the first rotor includes the first roll body, and the first roll body both ends are connected with the first shaft end
Portion is formed with the first cutter hub among the first roll body, and the first cutter circumference is arranged in the first cutter hub outer wall.Advantage is：The
One rotor is flexibly connected using the first roll body and the first shaft end, is convenient for changing the first roll body, and different products needs different
First roll body or the first cutter hub only need to output corresponding cutting die, assemble just and very easily the first required rotor.
In some embodiments, the second rotor includes the second roll body, and the second roll body both ends are connected with the second shaft end
Portion is formed with the second cutter hub among the second roll body, and the second cutter, third cutter circumference are arranged in the second cutter hub outer wall.Its is beneficial
Effect is：Second rotor is flexibly connected using the first roll body and the second shaft end, is convenient for changing the second roll body, and different products needs
Otherwise same the second roll body or the second cutter hub only need to output corresponding cutting die, assemble just and very easily the second required rotor.
In some embodiments, the first rotor, the second rotor and rack are connected respectively by first adjusting bracket
It connects.Advantage is：First adjusting bracket can adjust the distance between cutter and different-thickness workpiece, be applicable in different thickness
The product processing of degree.
In some embodiments, the first blowing portion, foam blowing portion, gummed paper blowing portion and lead to respectively every paper blowing portion
It crosses the second adjusting bracket to be fixed on above rack, the second blowing portion, the first finished product winding portion and the second finished product winding portion difference
It is fixed below rack by the second adjusting bracket.Advantage is：Second adjusting bracket can adjust different height, installation
It is easy to adjust.
In some embodiments, packet blade row scrap portion is fixed on by the 4th adjusting bracket above rack.It is beneficial to effect
Fruit is：4th adjusting bracket can adjust the distance between packet blade row scrap portion and different-thickness product, remove useless frame accordingly
Material is applicable in the product processing of different-thickness.
In some embodiments, the first blowing portion, the second blowing portion, foam blowing portion, gummed paper blowing portion and every paper
Blowing portion rear end is disposed with guide roller and regulating roller, and the first finished product winding portion and the second finished product winding portion rear end are all provided with
There is regulating roller, regulating roller is fixed in rack, and guide roller is fixed on rack by third adjustable support.Advantage is：It leads
Ensure that material strip trend is accurate to roller, regulating roller ensures that material strip moves towards straightness height, which ensure that cutter cutting can be accurate
Processing, generate qualified foam product.
In some embodiments, guide roller includes being oriented to roll body, is oriented to roll body central symmetry both sides and is respectively fixed with one
A directive wheel, regulating roller include tuningout roll body, and tuningout roll body central symmetry both sides are respectively fixed with a tuningout part.
In some embodiments, the first rotor, the second rotor downside have been evenly arranged several support rollers.It is beneficial to effect
Fruit is：Multiple support rollers provide motion-promotion force for product processing, while provide a processing base face.
Description of the drawings
Fig. 1 is the schematic top plan view of the 3D Mesh foam material-saving devices of one embodiment of the utility model；
Fig. 2 is the schematic front view of 3D Mesh foam material-saving devices shown in Fig. 1；
Fig. 3 is the first rotor schematic diagram of 3D Mesh foam material-saving devices shown in Fig. 1；
Fig. 4 is the first cutter hub expanded schematic diagram shown in Fig. 3；
Fig. 5 is the first cutter machining sketch chart shown in Fig. 4；
Fig. 6 is the second rotor schematic diagram of 3D Mesh foam material-saving devices shown in Fig. 1；
Fig. 7 is the second cutter hub expanded schematic diagram shown in Fig. 6；
Fig. 8 is the second cutter shown in Fig. 7, third cutter machining sketch chart；
Fig. 9 is guide roller schematic diagram shown in Fig. 1；
Figure 10 is regulating roller schematic diagram shown in Fig. 1；
Rack 00, the first adjusting bracket 001, the second adjusting bracket 002, third adjusting bracket 003, the 4th adjusting bracket
004, the first protective film material strip 01, the second protective film material strip 02, foam 03, gummed paper 04, every paper 05, the first rotor 1, the first roll body
11, the first shaft end 12, the first cutter hub 13, the first cutter 131, the second rotor 2, the second roll body 21, the second shaft end 22, second
Cutter hub 23, the second cutter 231, third cutter 232, reinforcing rib 233, the first blowing portion 31, the second blowing portion 32, foam blowing portion
33, gummed paper blowing portion 34, every paper blowing portion 35, packet blade row scrap portion 7, the first finished product winding portion 36, the second finished product winding portion 37,
Guide roller 4 is oriented to roll body 40, directive wheel 41, regulating roller 5, tuningout roll body 50, tuningout part 51, support roller 6.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 to Figure 10 schematically shows a kind of 3D Mesh foam material-savings of embodiment according to the present utility model
Device.As shown in the figure, the device includes rack 00, rack 00 is fixedly arranged at the front end with the first rotor 1 and rear end is fixed with the second rotor
2,1 front end of the first rotor be equipped with the first blowing portion 31, between the first rotor 1 and the second rotor 2 successively be equipped with the second blowing portion 32,
Foam blowing portion 33, gummed paper blowing portion 34 and every paper blowing portion 35,2 rear end of the second rotor is equipped with packet blade row scrap portion 7, packet knife
It arranges 7 rear end of scrap portion and is equipped with the first finished product winding portion 36 and the second finished product winding portion 37, the first rotor 1 is equipped with circumference arrangement
First cutter 131,2 corresponding position of the second rotor are equipped with the second cutter 231 and third cutter 232 of circumference arrangement, the second cutter
231 is identical with the arrangement of the first cutter 131, and third cutter 232 is set on the center line of two neighboring second cutter 231, the
The outer profile of two cutters 231 can be inserted in the outer profile of the first cutter 131, and the outer diameter of the second cutter 231 is less than the first cutter
131 outer diameter, the outer width of third cutter 232 are less than the interval of adjacent first cutter 131, and the outer diameter of third cutter 232 is less than the
The outer diameter of two cutters 231.
3D Mesh foams the first blowings of material-saving device portion 31 continuously exports the first protective film material strip 01, the first protective film
Material strip 01 includes the first glue surface 012 and the first non-glue surface 011, and covered with every paper, the first cutter 131 adds original in the first glue surface 012
The first protective film of work material strip 01 generates the first eyelet of period arrangement, and removal should be every paper after processing, and the second blowing portion 32 is continuous defeated
Go out the second protective film material strip 02, the second protective film material strip 02 includes the second glue surface 022 and the second non-glue surface 021, the second glue surface 021
The first non-glue surface 011 is compound in, foam blowing portion 33 continuously exports foam 03, and 03 lower surface of foam is compound in the first protection coating materials
The 022 correspondence portion of the second protective film that the first eyelet with 012 and first protective film material strip 01 of glue surface on the first of 01 manifests
Point, gummed paper blowing portion 34 continuously exports gummed paper 04, and every paper blowing portion 35, continuously gummed paper 04 every paper 05, is compound in by output every paper 05
03 upper surface of foam, the second rotor 2 process the layered composite, and the second cutter 231 processes corresponding second protection of the first eyelet
02 region of coating materials band, third cutter 232 process corresponding first protective film material strip, 01 region in centre of adjacent first eyelet, due to
Second cutter, 231 processing dimension is less than the processing dimension of the first cutter 131, and the processing dimension of third cutter 232 is empty less than intermediate
Therefore gap size, foam product, packet blade row waste material has been respectively formed in the first protective film material strip 01, the second protective film material strip 02
Portion 7 removes outline border waste material, and the first finished product winding portion 36 and the second finished product winding portion 37 wind finished product material strip respectively.Therefore, should
The advantageous effect of device：First, foam one-pass molding, forms two foam material belts, effectively improves main material foam utilization rate, main material
Dosage saves one times, cost-effective, promotion production capacity and working efficiency, second, machine one-pass molding, it can be ensured that product waste discharge is not
It deforms, be not easy piece, greatly improve production efficiency, reduce bad, one times of main material dosage saving, save production cost, it is suitable big
Batch production.
Preferably, the second cutter 231 and 232 spaced apart intervals of third cutter are equipped with reinforcing rib 233.It is steady between increase cutter
It is qualitative, prevent cutter distortion or shift in position from generating off-dimension product
Preferably, the first rotor 1 includes the first roll body 11, and 11 both ends of the first roll body are connected with the first shaft end 12,
The first cutter hub 13 is formed among first roll body 11,131 circumference of the first cutter is arranged in 13 outer wall of the first cutter hub.First rotor 1
It is flexibly connected using the first roll body 11 and the first shaft end 12, is convenient for changing the first roll body 11, different products needs different
First roll body 11 or the first cutter hub 13 only need to output corresponding cutting die, assemble just and very easily the first required rotor 1.
Preferably, the second rotor 2 includes the second roll body 21, and 21 both ends of the second roll body are connected with the second shaft end 22,
The second cutter hub 23 is formed among second roll body 21, the second cutter 231,232 circumference of third cutter are arranged in outside the second cutter hub 23
Wall.Second rotor 2 is flexibly connected using the first roll body 21 and the second shaft end 22, is convenient for changing the second roll body 21, different productions
Product need different the second roll body 21 or the second cutter hub 23, only need to output corresponding cutting die, assemble just and very easily required
Second rotor 2.
Preferably, the first rotor 1, the second rotor 2 and rack 00 are connected respectively by first adjusting bracket 001.
First adjusting bracket 001 can adjust the distance between cutter and different-thickness workpiece, be applicable in the product processing of different-thickness
Production.
Preferably, the first blowing portion 31, foam blowing portion 33, gummed paper blowing portion 34 and pass through respectively every paper blowing portion 35
Second adjusting bracket 002 is fixed on 00 top of rack, the second blowing portion 32, the first finished product winding portion 36 and the winding of the second finished product
00 lower section of rack is fixed on by the second adjusting bracket 002 respectively in portion 37.Second adjusting bracket 002 can adjust different height,
Mounting and adjusting is convenient.
Preferably, packet blade row scrap portion 7 is fixed on 00 top of rack by the 4th adjusting bracket 004.4th adjusting bracket
004 can adjust the distance between packet blade row scrap portion 7 and different-thickness product, remove useless frame material accordingly, be applicable in different thickness
The product processing of degree.
Preferably, it the first blowing portion 31, the second blowing portion 32, foam blowing portion 33, gummed paper blowing portion 34 and is put every paper
35 rear end of material portion is disposed with guide roller 4 and regulating roller 5, after the first finished product winding portion 36 and the second finished product winding portion 37
End is equipped with regulating roller 5, and regulating roller 5 is fixed in rack 00, and guide roller 4 is fixed on rack 00 by third adjustable support 003.
Guide roller 4 ensures that material strip trend is accurate, and regulating roller 5 ensures that material strip moves towards straightness height, which ensure that cutter cutting can
It accurately processes, generates qualified foam product.
Preferably, guide roller 4 includes being oriented to roll body 40, is oriented to 40 central symmetry both sides of roll body and is respectively fixed with a guiding
Wheel 41, regulating roller 5 include tuningout roll body 50, and 50 central symmetry both sides of tuningout roll body are respectively fixed with a tuningout part 51.
Preferably, the first rotor 1,2 downside of the second rotor have been evenly arranged several support rollers 6.Multiple support rollers 6 are production
Product processing provides motion-promotion force, while provides a processing base face.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art,
Under the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these belong to this practicality
Novel protection domain.
Claims (10)
1.3D Mesh foam material-saving devices, which is characterized in that including rack (00), the rack (00) is fixedly arranged at the front end with first
Rotor (1) and rear end are fixed with the second rotor (2), and the first rotor (1) front end is equipped with the first blowing portion (31), and described first
The second blowing portion (32), foam blowing portion (33), gummed paper blowing portion are equipped between rotor (1) and second rotor (2) successively
(34) and every paper blowing portion (35), the second rotor (2) rear end is equipped with packet blade row scrap portion (7), the packet blade row waste material
Portion (7) rear end is equipped with the first finished product winding portion (36) and the second finished product winding portion (37), and first rotor (1) is equipped with circumference
The first cutter (131) of arrangement, the second rotor (2) corresponding position are equipped with the second cutter (231) and third of circumference arrangement
Cutter (232), second cutter (231) is identical with the arrangement of first cutter (131), and the third cutter (232) sets
It is placed on the center line of two neighboring second cutter (231), the outer profile of second cutter (231) can be inserted in described
In the outer profile of first cutter (131), the outer diameter of second cutter (231) is less than the outer diameter of first cutter (131), institute
The outer width for stating third cutter (232) is less than the interval of adjacent first cutter (131), the outer diameter of the third cutter (232)
Less than the outer diameter of second cutter (231).
2. 3D Mesh foam material-saving devices according to claim 1, which is characterized in that second cutter (231) and institute
Third cutter (232) spaced apart intervals are stated equipped with reinforcing rib (233).
3. 3D Mesh foam material-saving devices according to claim 1, which is characterized in that first rotor (1) includes
One roll body (11), the first roll body (11) both ends are connected with the first shaft end (12), and first roll body (11) is intermediate
The first cutter hub (13) is formed with, the first cutter (131) circumference is arranged in the first cutter hub (13) outer wall.
4. 3D Mesh foam material-saving devices according to claim 1, which is characterized in that second rotor (2) includes
Two roll bodies (21), the second roll body (21) both ends are connected with the second shaft end (22), and second roll body (21) is intermediate
The second cutter hub (23) is formed with, second cutter (231), the third cutter (232) circumference are arranged in second cutter hub
(23) outer wall.
5. 3D Mesh foam material-saving devices according to claim 1, which is characterized in that first rotor (1), described
Second rotor (2) is connected with the rack (00) by first adjusting bracket (001) respectively.
6. 3D Mesh foam material-saving devices according to claim 1, which is characterized in that the first blowing portion (31), institute
State foam blowing portion (33), the gummed paper blowing portion (34) and it is described every paper blowing portion (35) respectively by the second adjusting bracket
(002) it is fixed on above the rack (00), the second blowing portion (32), the first finished product winding portion (36) and described
Second finished product winding portion (37) is fixed on by second adjusting bracket (002) below the rack (00) respectively.
7. 3D Mesh foam material-saving devices according to claim 1, which is characterized in that the packet blade row scrap portion (7) is logical
The 4th adjusting bracket (004) is crossed to be fixed on above the rack (00).
8. 3D Mesh foam material-saving devices according to claim 1, which is characterized in that the first blowing portion (31), institute
State the second blowing portion (32), the foam blowing portion (33), the gummed paper blowing portion (34) and described every paper blowing portion (35)
Rear end is disposed with guide roller (4) and regulating roller (5), and the first finished product winding portion (36) and second finished product are received
Volume portion (37) rear end is equipped with the regulating roller (5), and the regulating roller (5) is fixed in the rack (00), the guide roller
(4) rack (00) is fixed on by third adjustable support (003).
9. 3D Mesh foam material-saving devices according to claim 8, which is characterized in that the guide roller (4) is including being oriented to
Roll body (40), described guiding roll body (40) central symmetry both sides are respectively fixed with a directive wheel (41), regulating roller (5) packet
Tuningout roll body (50) is included, tuningout roll body (50) the central symmetry both sides are respectively fixed with a tuningout part (51).
10. 3D Mesh foam material-saving devices according to claim 1, which is characterized in that first rotor (1), described
Several support rollers (6) have been evenly arranged on the downside of second rotor (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721189007.8U CN207480782U (en) | 2017-09-14 | 2017-09-14 | 3D Mesh foam material-saving devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721189007.8U CN207480782U (en) | 2017-09-14 | 2017-09-14 | 3D Mesh foam material-saving devices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207480782U true CN207480782U (en) | 2018-06-12 |
Family
ID=62482234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721189007.8U Expired - Fee Related CN207480782U (en) | 2017-09-14 | 2017-09-14 | 3D Mesh foam material-saving devices |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207480782U (en) |
-
2017
- 2017-09-14 CN CN201721189007.8U patent/CN207480782U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180612 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |