CN207479932U - A kind of tooling for inhibiting flange welding deformation - Google Patents
A kind of tooling for inhibiting flange welding deformation Download PDFInfo
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- CN207479932U CN207479932U CN201721504071.0U CN201721504071U CN207479932U CN 207479932 U CN207479932 U CN 207479932U CN 201721504071 U CN201721504071 U CN 201721504071U CN 207479932 U CN207479932 U CN 207479932U
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- flange
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- 238000003466 welding Methods 0.000 title claims abstract description 21
- 230000002401 inhibitory effect Effects 0.000 title claims abstract description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract 5
- 230000008602 contraction Effects 0.000 abstract 1
- 230000002441 reversible effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 3
- 230000003631 expected effect Effects 0.000 description 1
- 230000008570 general process Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种抑制法兰焊接变形的工装,属于焊接装置技术领域。The utility model relates to a frock for suppressing flange welding deformation, which belongs to the technical field of welding devices.
背景技术Background technique
汽车尾气排放法规的日益严格,尾气后处理技术是必须采用的技术措施。而封装过程中所涉及到的管端法兰连接,通用工艺是法兰上有孔眼,螺栓使两法兰紧连,法兰间用衬垫密封,但该工艺过程对于法兰端面的平面度要求比较高,在法兰另一端需要与直管或端盖等焊接时,法兰会因焊接热收缩变形,导致平面度超差等问题,因为平面度不够时,导致衬垫密封达不到预期效果,造成客户使用困扰。As the automobile exhaust emission regulations become increasingly strict, the exhaust after-treatment technology is a technical measure that must be adopted. For the pipe end flange connection involved in the packaging process, the general process is that there are holes on the flange, the bolts make the two flanges tightly connected, and the flanges are sealed with gaskets, but this process has great impact on the flatness of the flange end face. The requirements are relatively high. When the other end of the flange needs to be welded with a straight pipe or end cover, the flange will shrink and deform due to welding heat, resulting in problems such as flatness out of tolerance, because when the flatness is not enough, the gasket seal cannot be reached. The expected effect caused troubles for customers.
发明内容Contents of the invention
本实用新型的目的是为了解决上述问题,提供了一种结构简单,设计紧凑的抑制法兰焊接变形的工装。The purpose of the utility model is to solve the above-mentioned problems, and to provide a simple structure and compact design tool for suppressing flange welding deformation.
本实用新型采用如下技术方案:一种抑制法兰焊接变形的工装,包括工装台,所述工装台包括底座和台面,待焊接的圆管设置在工装台的中部,所述底座上设置有压紧机构,所述压紧机构能够将圆管压紧固定在台面上,所述底座上围绕待焊接圆管的周围设置有若干个气缸,所述气缸的活塞端部设置有压块,所述台面上设置有固定凸台,所述压块能够将法兰固定在固定凸台上。The utility model adopts the following technical scheme: a tooling for suppressing flange welding deformation, including a tooling table, the tooling table includes a base and a table top, the round pipe to be welded is arranged in the middle of the tooling table, and the base is provided with a press The clamping mechanism can compress and fix the round pipe on the table. Several air cylinders are arranged around the round pipe to be welded on the base, and the piston ends of the air cylinders are provided with pressure blocks. A fixing boss is arranged on the table, and the pressing block can fix the flange on the fixing boss.
进一步的,所述压块上设置有与定位销上相对应的定位柱。Further, the pressing block is provided with positioning posts corresponding to the positioning pins.
进一步的,所述底座和台面间设置有支撑柱。Further, a support column is provided between the base and the table top.
进一步的,所述气缸为四个。Further, there are four cylinders.
进一步的,所述凸台的边缘设置有与法兰对应的定位销。Further, the edge of the boss is provided with a positioning pin corresponding to the flange.
本实用新型结构简单,设计紧凑,使用方便,固定凸台和气缸上的压片能够使法兰产生杠杆力矩,中心焊接区域会得到更大的反变形力,减少了焊接后的收缩变形,改善了焊后法兰平面度差的问题。The utility model has the advantages of simple structure, compact design and convenient use. The fixed boss and the pressing piece on the cylinder can make the flange generate a lever moment, and the central welding area will get a larger anti-deformation force, which reduces the shrinkage deformation after welding and improves Solved the problem of poor flange flatness after welding.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为本实用新型的侧视图。Fig. 2 is a side view of the utility model.
附图标记:工装台1、底座1-1、台面1-2、支撑柱1-3、圆管2、压紧机构3、气缸4、压块5、固定凸台6、法兰7、定位销8。Reference signs: tooling table 1, base 1-1, table top 1-2, support column 1-3, round pipe 2, pressing mechanism 3, cylinder 4, pressing block 5, fixed boss 6, flange 7, positioning pin 8.
具体实施方式Detailed ways
下面将结合附图对本实用新型作进一步的描述。The utility model will be further described below in conjunction with the accompanying drawings.
如图1所示,一种抑制法兰焊接变形的工装,包括工装台1,工装台1包括底座1-1和台面1-2,待焊接的圆管2设置在工装台1的中部,底座1-1上设置有压紧机构3,压紧机构3能够将圆管2压紧固定在台面1-2上,底座1-1上围绕待焊接圆管2的周围设置有若干个气缸4,气缸4的活塞端部穿至台面1-2上,气缸4的活塞端部设置有压块5,台面1-2上设置有固定凸台6,凸台6的边缘设置有与法兰7对应的定位销8,压块5能够将法兰7固定在固定凸台6上,压块5上设置有与定位销8上相对应的定位柱,底座1-1和台面1-2间设置有支撑柱。As shown in Fig. 1, a kind of tooling that suppresses flange welding deformation includes tooling table 1, and tooling table 1 includes base 1-1 and table top 1-2, and the round pipe 2 to be welded is arranged in the middle part of tooling table 1, and base 1-1 is provided with a pressing mechanism 3, which can press and fix the round pipe 2 on the table 1-2, and several cylinders 4 are arranged around the round pipe 2 to be welded on the base 1-1, The piston end of the cylinder 4 penetrates on the table 1-2, the piston end of the cylinder 4 is provided with a pressure block 5, the table 1-2 is provided with a fixed boss 6, and the edge of the boss 6 is provided with a corresponding flange 7. The locating pin 8, the briquetting block 5 can fix the flange 7 on the fixed boss 6, the briquetting block 5 is provided with a corresponding locating column on the locating pin 8, and the base 1-1 and the table 1-2 are provided with support column.
工作方法:将待焊接的法兰7置于工装台面1-2的固定凸台6上,固定凸台6的中心对准法兰7的中部,法兰7的边缘悬空在固定凸台6上,调整气缸4的活塞,使各个气缸4活塞端部的压块对准法兰边缘的定位销8,调节气缸4,使压块5下压固定法7兰,固定完成后开始进行焊接,由于气缸4的压块5大力压紧法兰7,固定凸台6向上顶起,增加了气缸4压紧力矩,使法兰7外边缘受到与焊接收缩力反向的压力,从而抑制焊接收缩变形。Working method: place the flange 7 to be welded on the fixed boss 6 of the tooling table 1-2, the center of the fixed boss 6 is aligned with the middle of the flange 7, and the edge of the flange 7 is suspended on the fixed boss 6 , adjust the piston of the cylinder 4 so that the pressure block at the end of the piston of each cylinder 4 is aligned with the positioning pin 8 on the edge of the flange, adjust the cylinder 4 so that the pressure block 5 presses down on the fixing flange 7, and start welding after the fixing is completed. The pressure block 5 of the cylinder 4 presses the flange 7 vigorously, and the fixed boss 6 lifts up, increasing the pressing moment of the cylinder 4, so that the outer edge of the flange 7 is subjected to a pressure opposite to the welding shrinkage force, thereby inhibiting welding shrinkage deformation .
Claims (5)
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CN201721504071.0U CN207479932U (en) | 2017-11-13 | 2017-11-13 | A kind of tooling for inhibiting flange welding deformation |
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CN201721504071.0U CN207479932U (en) | 2017-11-13 | 2017-11-13 | A kind of tooling for inhibiting flange welding deformation |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110280951A (en) * | 2019-07-05 | 2019-09-27 | 沪东中华造船(集团)有限公司 | A kind of welding method of ship special equipment pedestal |
CN110497053A (en) * | 2019-08-30 | 2019-11-26 | 安阳工学院 | Welding device and operation steps of drum cover and connecting shaft of corn thresher |
CN116038216A (en) * | 2023-01-10 | 2023-05-02 | 广州文冲船厂有限责任公司 | Welding process for steel pipe and flange |
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2017
- 2017-11-13 CN CN201721504071.0U patent/CN207479932U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110280951A (en) * | 2019-07-05 | 2019-09-27 | 沪东中华造船(集团)有限公司 | A kind of welding method of ship special equipment pedestal |
CN110497053A (en) * | 2019-08-30 | 2019-11-26 | 安阳工学院 | Welding device and operation steps of drum cover and connecting shaft of corn thresher |
CN110497053B (en) * | 2019-08-30 | 2021-01-22 | 安阳工学院 | A welding device and operation steps of a drum cover and a connecting shaft of a corn thresher |
CN116038216A (en) * | 2023-01-10 | 2023-05-02 | 广州文冲船厂有限责任公司 | Welding process for steel pipe and flange |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180612 |