CN207468787U - A kind of three cylinder silk production systems for super fine denier kind silk - Google Patents
A kind of three cylinder silk production systems for super fine denier kind silk Download PDFInfo
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- CN207468787U CN207468787U CN201721198896.4U CN201721198896U CN207468787U CN 207468787 U CN207468787 U CN 207468787U CN 201721198896 U CN201721198896 U CN 201721198896U CN 207468787 U CN207468787 U CN 207468787U
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Abstract
The utility model discloses a kind of three cylinder silk production systems for super fine denier kind silk, glue part and spinning portion are supplied including sequentially connected, the spinning portion includes providing each spindle position the soft water supply mechanism of soft water, soft water supply mechanism includes rotation bucket and the drip tray below rotation bucket, uniformly distributed several distributor disks on drip tray, the rotation water pipe to supply water to distributor disk is set on rotation bucket side wall, soft water entrance is set at the top of rotation bucket, rotation bucket bottom sets power plant, and the distributor disk bottom sets the supply water pipe of connection spindle position water ship.Soft water is uniformly distributed in distributor disk to be sent again to each spindle position water ship by rotating bucket by the utility model carries out acid, when avoiding directly going acid using water nozzle due in soft water impurity content it is more, it easily blocks and causes soft water flux unqualified, each spindle position difference increases on board, influence happening for coloring, the consistency of soft water flux in each spindle position water ship can be achieved, realize and uniformly remove acid, improve dyeing uniformity.
Description
Technical field
The utility model is applied to superfine denier fiber and an ingot multifibres production technical field, is that one kind is used to surpass specifically
Three cylinder silk production systems of fine-denier kind silk.
Background technology
Existing super fine denier spinning technique, such as existing patent document CN103409822A（A kind of semicontinuous high-speed spinning machine
Superfine denier fiber spinning technique, 2013.11.27）Disclosed a kind of superfine denier fiber spinning technique, including for glue, strand molding, spinning
And winding, device for spinning include three spinning rollers laterally set relative to the operating surface in the face of spinning, three spinning rollers are respectively
Draw roll, consolidationroll and acid removing roller, strand around draw roll, consolidationroll and acid removing roller, are completed to spin under the rotation of spinning roller successively
Silk step in drawing-off, solidify and remove acid.The device for spinning solves semi-continuous spinning machine strand reaction of the prior art not
Fully, lead to not carry high-speed spinning, the problem of production efficiency and product quality cannot be taken into account, by the arrangement side for changing spinning roller
To so that spinning-drawing machine is carrying high-speed spinning, and while do not change existing equipment other parts structure, and strand can walk longer
Distance, strand and acid bath reaction are more abundant, have taken into account production efficiency and product quality.
In spinning technique, single cylinder silk refers to that a spindle position refers to and only produces 1 spinning cake, and twin-tub silk refers to that a spindle position only produces
2 spinning cakes, three cylinder silks refer to that a spindle position produces 3 spinning cakes, while equipment construction and single cylinder and three cylinders involved by three cylinder silks
With significant difference.During actual mechanical process, the single cylinder silk production system of 60D fine denier filaments and twin-tub silk production system can be smoothly realized
It unites, also there is technical issues that in the production of three cylinder silks, such as：At present during three cylinder yarn spinning of superfine denier fiber, it is attached to fall silk point
It is serious that the outer ingot of near strand twines situation, leads to not spinning；Strand goes sour effect uneven, causes dyeing quality poor；Metering
Pump precision is not high to cause size deviation larger, etc..Based on the above problem, the utility model proposes one kind to be used for super fine denier kind
Three cylinder silk production systems of silk based on key problems-solving aspect is needed to propose new scheme above, surpass so as to fulfill 60D
The byssus machine production of fine denier filament.
Utility model content
The purpose of this utility model is to provide a kind of three cylinder silk production systems for super fine denier kind silk, are supplied using soft water
Answer mechanism substitute it is existing go sour mode using water nozzle, soft water is uniformly distributed in distributor disk by rotating bucket and is sent again to each
Spindle position water ship carries out acid, when avoiding directly going acid using water nozzle due in soft water microorganism, suspended matter it is more, easily block and make
Unqualified into soft water flux, each spindle position difference increases on board, influences happening, it can be achieved that each spindle position water for coloring
The consistency of soft water flux in ship is realized and uniformly removes acid, improves dyeing uniformity.
The utility model is achieved through the following technical solutions：A kind of three cylinder silk production systems for super fine denier kind silk, packet
Include sequentially connected for glue part and spinning portion, soft water supply machine of the spinning portion including soft water is provided each spindle position
Structure, soft water supply mechanism include rotation bucket and the drip tray below rotation bucket, several distributor disks are evenly distributed on drip tray,
The rotation water pipe to supply water to distributor disk is set on rotation bucket side wall, soft water entrance is set at the top of rotation bucket, rotation bucket bottom is set
Power plant, the distributor disk bottom set the supply water pipe of connection spindle position water ship.
The rotation bucket side wall sets overflow pipe, and the height of overflow pipe is higher than the height for rotating water pipe.
The drip tray structure annular in shape, outer row's drip tray including interior row's drip tray and set on interior row's drip tray outer ring,
Uniformly distributed several distributor disks on interior row's drip tray, outer row's drip tray, the distributor disk that the rotation water pipe includes inwardly row's drip tray supply
The outer row that the interior row of water rotates water pipe and the distributor disk of row's drip tray supplies water outward rotates water pipe.
The spinning portion includes the thread guide mechanism being set in silk guide frame, and thread guide mechanism is rolling bearing, in rolling bearing
Snare be set on silk guide frame on, housing washer set for strand by groove.
The thread guide mechanism is made for polyvinylidene fluoride material.
The spinning portion includes acid scrapping device, and the groove number of the acid scrapping device is 10~11, between each acid scrapping device
Spacing be 3.5~4.0mm.
The filter for including being filtered viscose glue before spinning for glue part, the filter is that filtering accuracy is 8
~10 μm of high-accuracy filter or automatic backwash high-accuracy filter.
Described to be sent for glue part including viscose glue after filtering to the gumming pump of spinning portion, gumming pump is non-adjustable high-precision
Metering pump.
The utility model compared with prior art, has the following advantages and advantageous effect：
（1）The utility model solves easy sub-wire present in existing three cylinder silk production process of superfine denier fiber, twines, breaks
The technical problems such as head, dyeing uniformity difference, respectively for before the spinning in existing spinning technique filtering, for glue, sub-wire, go acid, lead
The related accessory and process equipment that the processes such as silk use propose improvement project, such as novel acid scrapping device, non-resistance thread guide mechanism, nothing
Plug-hole soft water supply mechanism etc., it is achieved thereby that the three cylinder silks production of 60D superfine denier fibers.
（2）The utility model is using rotation bucket and drip tray composition soft water supply mechanism, by rotating bucket by soft water
It uniformly send to the distributor disk of drip tray, the soft water in distributor disk is sent by hose to the water ship of each spindle position again, it is ensured that each
Flow consistency in spindle position water ship is realized and uniformly removes acid, improves dyeing uniformity
（3）Due to lighter weight of 60D superfine denier fibers itself, when centrifugal cylinder runs at high speed, the centripetal force of generation can not overcome
Stand thread guide mechanism itself stiction, cause to be particularly easy to twine when falling silk point and closing on, can not spinning, for this purpose, this reality
Rotary non-resistance thread guide mechanism is used with novel, i.e. outer ring sets reeded rolling bearing, gathers inclined fluorine using PVDF
Vinyl material is made, and since its own material is very light, when strand passes through groove, thread guide mechanism can be started shipment with strand one
It is dynamic, can reducing friction resistance, strand is facilitated to enter centrifugal cylinder, the outer ingot of 60D superfine denier fibers is fully solved and closes on and fall falling for silk point
Twine problem.
（4）The utility model uses groove number, and for the acid scrapping device of 10~11, the acid scrapping device is in use, so that acid scrapping device
Spacing become smaller, the spacing between each acid scrapping device is 3.5~4cm, is more advantageous to three ingot sub-wires of 60 superfine denier fibers, full simultaneously
Byssus item possesses the enough air bath time.
（5）For improve spin colloid amount, the utility model use filtering accuracy for 8~10 μm high-accuracy filter or automatically
Back-wash high-precision filter, such as Lenzin viscofil（Or KKF series）Filter realizes the high-precision filtering of viscose glue,
The filter has automatic back-flushing function simultaneously, to greatest extent extension filter filter cycle（4 months or more）, so as to ensure to glue
Glue quality stability is avoided because viscose filtration quality is not in place, and causes strand sub-wire and the situation of broken end.
（6）The utility model is pumped using high-precision measuring and send the viscose glue after filtering to spinning portion, for solving fiber number
Problem avoids the situation for causing size deviation larger due to metering pump precision is not high, in actual use, it is non-adjustable that India can be selected
High-precision metering pump or one into it is double go out non-adjustable metering pump.
Description of the drawings
Fig. 1 is the structure diagram of the utility model soft water supply mechanism（One）.
Fig. 2 is the structure diagram of the utility model soft water supply mechanism（Two）.
Fig. 3 is the structure diagram of the utility model non-resistance thread guide mechanism.
Wherein, 1-rotation bucket, 2-drip tray, 2-1-interior row drip tray, 2-2-arrange outside drip tray, 3-distribution
Box, 4-rotation water pipe, 4-1-interior row rotate water pipe, and 4-2-outer arrange rotates water pipe, 5-soft water entrance, 6-power plant,
7-supply water pipe, 8-overflow pipe, 9-thread guide mechanism, 10-groove.
Specific embodiment
The utility model is described in further detail with reference to embodiment, but the embodiment of the utility model is not
It is limited to this.
Embodiment：
The present embodiment proposes a kind of three cylinder silk production systems for super fine denier kind silk, which includes
It is sequentially connected to supply glue part and spinning portion, by soft water supply mechanism to existing spinning portion, thread guide mechanism 9, scrape acid
Device, filter, gumming pump for glue part are improved, and can smoothly realize the spinning production of 60D superfine denier fibers.
As shown in Figure 1 and Figure 2, the soft water supply mechanism structure of spinning portion is used for each spindle position in three cylinder silk production systems
Soft water is provided, several distributor disks 3 are evenly distributed with including rotation bucket 1 and on the drip tray 2 for rotating 1 lower section of bucket, drip tray 2,
The rotation water pipe 4 to supply water to distributor disk 3 is set on rotation 1 side wall of bucket, 1 top of rotation bucket sets soft water entrance 5, rotates bucket 1
Bottom sets power plant 6, and 3 bottom of distributor disk sets the supply water pipe 7 of connection spindle position water ship.Rotation 1 side wall of bucket sets overflow pipe 8,
The height of overflow pipe 8 rotates the liquid level in bucket 1 higher than the height of rotation water pipe 4 for holding.In the present embodiment, connect
2 structure annular in shape of water pond, outer row's drip tray 2-2 including interior row's drip tray 2-1 and set on interior row's drip tray 2-1 outer rings, interior row
Uniformly distributed several distributor disks 3 on drip tray 2-1, outer row's drip tray 2-2, rotation water pipe 4 include the distributor disk of inwardly row's drip tray 2-1
The outer row that the 3 interior rows to supply water rotate water pipe 4-1 and the distributor disk 3 of row's drip tray 2-2 supplies water outward rotates water pipe 4-2.In use,
After soft water is sent into rotation bucket 1 by soft water entrance 5, by rotating water pipe 4（Outer row rotates water pipe 4-2 and interior row rotates water pipe
4-1）Soft water is equably assigned to drip tray 2（Outer row's drip tray 2-2 and interior row's drip tray 2-1）Distributor disk 3 in, distributor disk
Soft water in 3 is again sent soft water to the water ship of each spindle position by supplying water pipe 7, it is ensured that the flow in each spindle position water ship is always
Property, realization uniformly removes acid, improves the effect of dyeing uniformity.
As shown in figure 3, the spinning portion in three cylinder silk production systems uses a kind of rotary non-resistance thread guide mechanism
9, including the thread guide mechanism 9 being set in silk guide frame, thread guide mechanism 9 is rolling bearing, and rolling bearing inner ring is sheathed in silk guide frame,
Housing washer set for strand by groove 10.In the present embodiment, thread guide mechanism 9 uses one system of polyvinylidene fluoride material
Be molded, since its own material is very light, when strand on groove 10 by when, thread guide mechanism 9 can be moved with strand, be subtracted
Lack strand frictional resistance, easily enter centrifugal cylinder convenient for strand, solve 60D strands and no longer twined when approaching and falling silk point.
In three cylinder silk production processes of 60D superfine denier fibers, the air bath time and reaction time longer to ensure strand, carry
High strand intensity, the groove number of acid scrapping device that three cylinder silk production system spinning portions use is 10~11, each acid scrapping device
Between spacing
In addition to the improvement of three cylinder silk production system spinning portions, the present embodiment carries out three cylinder silk production systems for glue part
It improves, one, for the filter being filtered before spinning to viscose glue, selects the high-accuracy filtering that filtering accuracy is 8~10 μm
Device or automatic backwash high-accuracy filter realize the high-precision filtering of viscose glue, while have using the filter automatic anti-
Pre-washing function can extend filter filter cycle to greatest extent（4 months or more）, so as to ensure viscose quality stability；Two, for
Viscose glue after filtering is sent to the gumming pump of spinning portion, non-adjustable high-precision measuring is selected to pump, can guarantee the uniform of strand fiber number
Property, ensure the stable operation of equipment and reduce cost of equipment maintenance.
The above, is only the preferred embodiment of the utility model, and limit in any form is not done to the utility model
System, every any simple modification made according to the technical essence of the utility model to above example, equivalent variations, each falls within
Within the scope of protection of the utility model.
Claims (8)
1. a kind of three cylinder silk production systems for super fine denier kind silk supply glue part and spinning portion including sequentially connected,
It is characterized in that：The spinning portion includes providing each spindle position the soft water supply mechanism of soft water, and soft water supply mechanism includes rotation
Bucket（1）With set on rotation bucket（1）The drip tray of lower section（2）, drip tray（2）Upper uniformly distributed several distributor disks（3）, rotate bucket
（1）It is set on side wall to distributor disk（3）The rotation water pipe of water supply（4）, rotate bucket（1）Top sets soft water entrance（5）, rotate bucket
（1）Bottom sets power plant（6）, the distributor disk（3）Bottom sets the supply water pipe of connection spindle position water ship（7）.
2. a kind of three cylinder silk production systems for super fine denier kind silk according to claim 1, it is characterised in that：Described turn
Dynamic bucket（1）Side wall sets overflow pipe（8）, overflow pipe（8）Height higher than rotation water pipe（4）Height.
3. a kind of three cylinder silk production systems for super fine denier kind silk according to claim 1, it is characterised in that：It is described to connect
Water pond（2）Structure annular in shape, including interior row's drip tray（2-1）With set on interior row's drip tray（2-1）Outer row's drip tray of outer ring（2-
2）, interior row's drip tray（2-1）, outer row's drip tray（2-2）Upper uniformly distributed several distributor disks（3）, the rotation water pipe（4）Including inside
Arrange drip tray（2-1）Distributor disk（3）The interior row to supply water rotates water pipe（4-1）With outside row's drip tray（2-2）Distributor disk（3）
The outer row to supply water rotates water pipe（4-2）.
4. a kind of three cylinder silk production systems for super fine denier kind silk according to claim 1, it is characterised in that：The spinning
Silk part includes the thread guide mechanism being set in silk guide frame（9）, thread guide mechanism（9）For rolling bearing, rolling bearing inner ring is sheathed on
In silk guide frame, housing washer set for strand by groove（10）.
5. a kind of three cylinder silk production systems for super fine denier kind silk according to claim 4, it is characterised in that：It is described to lead
Silk mechanism（9）It is made for polyvinylidene fluoride material.
6. a kind of three cylinder silk production systems for super fine denier kind silk according to claim 1, it is characterised in that：The spinning
Silk part includes acid scrapping device, and the groove number of the acid scrapping device is 10~11, the spacing between each acid scrapping device for 3.5~
4.0mm。
7. a kind of three cylinder silk production systems for super fine denier kind silk according to claim 1, it is characterised in that：The confession
Glue part includes the filter that is filtered to viscose glue before spinning, and the filter is that filtering accuracy is 8~10 μm high-accuracy
Filter or automatic backwash high-accuracy filter.
8. a kind of three cylinder silk production systems for super fine denier kind silk according to claim 1, it is characterised in that：The confession
Glue part includes viscose glue after filtering and send to the gumming pump of spinning portion, and gumming pump is pumped for non-adjustable high-precision measuring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721198896.4U CN207468787U (en) | 2017-09-19 | 2017-09-19 | A kind of three cylinder silk production systems for super fine denier kind silk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721198896.4U CN207468787U (en) | 2017-09-19 | 2017-09-19 | A kind of three cylinder silk production systems for super fine denier kind silk |
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| Publication Number | Publication Date |
|---|---|
| CN207468787U true CN207468787U (en) | 2018-06-08 |
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| CN201721198896.4U Active CN207468787U (en) | 2017-09-19 | 2017-09-19 | A kind of three cylinder silk production systems for super fine denier kind silk |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111778573A (en) * | 2020-07-30 | 2020-10-16 | 安徽信德化纤有限公司 | Auxiliary agent spraying equipment for spinning process and use method thereof |
-
2017
- 2017-09-19 CN CN201721198896.4U patent/CN207468787U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111778573A (en) * | 2020-07-30 | 2020-10-16 | 安徽信德化纤有限公司 | Auxiliary agent spraying equipment for spinning process and use method thereof |
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