CN207435605U - Flat belt ribbon stores and turnover device - Google Patents
Flat belt ribbon stores and turnover device Download PDFInfo
- Publication number
- CN207435605U CN207435605U CN201721518084.3U CN201721518084U CN207435605U CN 207435605 U CN207435605 U CN 207435605U CN 201721518084 U CN201721518084 U CN 201721518084U CN 207435605 U CN207435605 U CN 207435605U
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- support roller
- ribbon
- unit
- storage
- transfer
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Abstract
The utility model provides a kind of flat belt ribbon storage and turnover device, including can coiler, transmission unit, roll-over unit, storage unit and monitoring unit；The can coiler is rotatably mounted in rack, the transmission unit moves the ribbon that can coiler circle is put to roll-over unit, the roll-over unit is by the direction of advance of ribbon by changing for the first time, it is moved to storage unit, the direction of advance of ribbon is changed by second during the storage unit operation, so that ribbon is overturn, the storage unit is equipped with monitoring unit, for monitoring the upper limit of storage capacity of the ribbon in storage unit, lower limit.Using the utility model, the ribbon of carding machine production after the present apparatus stores, overturns ribbon, then by fibre yarn feeding, is delivered directly to drawing frame and is produced.Make it possible that more carding machines with a drawing frame realization couple, carry out continuous production automatically.
Description
Technical field
The utility model is related to one kind for cotton spinning spinning engineering device, it is used for realizing more cotton cardings more particularly, to one kind
Machine with a drawing frame couples, carries out the storage of quantity-produced flat belt ribbon and turnover device automatically.
Background technology
In existing cotton and cotton chemical fibre spinning engineering, the ribbon of carding machine production is put by continuous, orderly circle
In the carded sliver item cylinder of with the end, cylindrical (or rectangle).After a carded sliver wound packages expires ribbon, carding machine is replaced
Another cylinder continues to produce.Carded sliver item cylinder that more carding machines produce, filling ribbon, is transported to carded sliver storage area
Domain.When drawing frame is produced, carded sliver item cylinder that different carding machines are produced, filling ribbon is transported to drawing frame
Afterwards.It is processed again by drawing frame.
This production process has following characteristics：It is stored in 1. the ribbon of carding machine production is segmentation in carded sliver item cylinder.
2. filling the item cylinder of the carded sliver, after being transported to drawing frame, then to be processed by artificial or transporting equipment.It is 3. first by carding machine
The ribbon of carded sliver item cylinder is packed into, by rear extraction, processing on drawing frame.This production process does not only take up hall space, needs
Many carded sliver item cylinders are configured to be used to store, have enough to meet the need.Moreover, add the amount of labour used and the labor intensity of operative employee.Also, there is behaviour
Workmanship is arbitrarily adulterated wherein using human factors such as item cylinders, and difficulty is brought to production management.
To realize serialization, automated production of the carding step to mixing in doubling step.Various countries frame technical staff has carried out very
It is explore more.Such as：Japan is last in last century the eighties, just has been realized in serialization, automatic of the carding step to mixing in doubling step
Metaplasia is produced.Its ribbon storage device used need not complete that the orderly circle of ribbon is put and overturn.But due to existing
In the carding machine of production and the output speed of drawing frame, all significantly larger than more than 30 year before level so that complete to ribbon
Sequence circle put and overturn, become the necessary condition that ribbon is smoothly extracted by conveying device.Therefore, technology cannot be applied completely
Till now in equipment.
In recent years, since recruitment problem is more and more prominent.Cotton spinning enterprise to the serialization of carding step to mixing in doubling step, from
The demand of dynamic metaplasia production is more urgent.Realize serialization, automated production of the carding step to mixing in doubling step.Carding machine is given birth to
Production ribbon is completed to overturn and does appropriate storage, is to realize carding step to the pass of serialization, the automated production of mixing in doubling step
Key step.But in the prior art, there are no can successfully realize ribbon is overturn and is stored device.
Utility model content
The utility model provides a kind of flat belt ribbon storage and turnover device, and specific is exactly to produce carding machine
Ribbon, carry out circle in order and put and complete to overturn and store, then after fibre yarn feeding continuous drawing, be fed into simultaneously
Method and apparatus in machine.
Existing carding step is solved into mixing in doubling step production process, it is necessary to use this present situation of the carded sliver item cylinder storage carded sliver
The problem of.So that the carded sliver of carding machine production, by the storage and overturning of the present apparatus, realizes more carding machines and a drafting
The automatic connection of machine carries out continuous production.
Its technical solution is as described below：
A kind of flat belt ribbon storage and turnover device, including can coiler, transmission unit, roll-over unit, storage unit
And monitoring unit；The can coiler is rotatably mounted in rack, and the transmission unit includes transfer conveyer belt and transfer branch
Roller is supportted, the transfer support roller moves for driving transfer conveyer belt, by the ribbon that can coiler circle is put to roll-over unit；It is described
Roll-over unit includes turning transmission belt and turning-over support roller, and the turning-over support roller is used to drive turning transmission belt, the overturning
Conveyer belt and transfer conveyer belt clamp ribbon, by the direction of advance of ribbon by changing for the first time, are moved to storage unit
It is dynamic；The storage unit includes accumulator conveyor and storage support roller, and the storage support roller is for driving accumulator conveyor, institute
The direction of advance of ribbon is changed by second when stating accumulator conveyor operation, so that ribbon is overturn, the storage
Unit is equipped with monitoring unit, for monitoring the upper limit of storage capacity of the ribbon in storage unit, lower limit.
The transfer support roller includes the be triangularly arranged first transfer support roller, the second transfer support roller and the 3rd is moved
Support roller is sent, the first transfer support roller, the second transfer support roller, the 3rd transfer support roller are arranged on different height, Huo Zhesuo
The first transfer support roller and the second transfer support roller parallel arrangement are stated, the 3rd transfer support roller is arranged in the first transfer support
The different height of roller and the second transfer support roller, transfer conveyer belt are located on the outside of transfer support roller, and the can coiler is located at first
Transfer the top of support roller and the second transfer support roller.
In the roll-over unit, turning-over support roller includes the first turning-over support roller and the second turning-over support roller, the first overturning
Support roller is located above the second turning-over support roller, the turning transmission belt and the second transfer support roller and the 3rd transfer support roller it
Between transfer conveyer belt be engaged, so as to clamp ribbon；In the storage unit, storage support roller includes what is be arranged in parallel
First storage support roller and the second storage support roller, the accumulator conveyor are located at turning transmission belt and are engaged with transfer conveyer belt
Exit, and pass through itself driving direction change ribbon direction, overturn ribbon and initial top and bottom,
Wherein, the first storage support roller is close to exit.
The roll-over unit is located on the outside of transmission unit, and storage unit is located on the downside of transmission unit, and the 3rd transfer support
When roller is arranged in the lower section height of the first transfer support roller and the second transfer support roller, the second turning-over support roller can be with the
One storage support roller forms clamp standoff roller, the turning transmission belt and accumulator conveyor using same using same support roller
Conveyer belt forms grip belts.
The roll-over unit is located on the inside of transmission unit, and storage unit is located on the upside of transmission unit, and the 3rd transfer support
Roller be arranged in the first transfer support roller and second transfer support roller height when, the first turning-over support roller is deposited with first
Support roller is stored up using same support roller, forms transfer support roller, the turning transmission belt and accumulator conveyor use same transmission
Band forms transfer conveyer belt.
The transmission unit, roll-over unit, storage unit and monitoring unit, which are fixedly arranged at, can do transverse reciprocating fortune
On dynamic frame, the frame can do traverse motion compared with can coiler.
Monitoring unit includes at least two pairs for monitoring the sensor of ribbon storage capacity, and one pair of which is for monitoring
Limit, for monitoring lower limit, two pairs of storage quantity sensors are all mounted on ribbon and complete above the accumulator conveyor of overturning another pair.
Support roller in the transmission unit, roll-over unit, storage unit at least one power is provided；It is transmitted in overturning
When band and accumulator conveyor use same conveyer belt, each support roller included by the conveyer belt at least one power is provided.
It is described transfer support roller can only be arranged to the first transfer support roller, second transfer support roller, the roll-over unit,
Storage unit overturns the ribbon for transferring conveyer belt transmission.
The monitoring unit is connected with control device, and the control device is connected with carding machine, controls carding machine
The speed of service, wherein the low speed of service and high speed of service difference are within ± 10%.
Using the utility model, the ribbon of carding machine production conveys after the present apparatus overturns, stores, then by ribbon
Device is delivered directly to drawing frame and is produced.So as to changing present carding step into mixing in doubling step production process, it is necessary to
Present situation of the carded sliver item cylinder as intermediate storage instrument.More carding machines is made to couple automatically with a drawing frame realization, carry out continuously
Production is possibly realized.
And two (or three) conveyer belts are used, for realizing the method and apparatus of ribbon overturning that orderly geosphere puts,
There are no occurred in the prior art.
Description of the drawings
Fig. 1 is three flat rubber beltings overturning ribbon schematic diagram；
Fig. 2 is the three flat rubber beltings overturning ribbon schematic diagram for having traversing；
Fig. 3 is double flat band overturning ribbon schematic diagram；
Fig. 4 is the double flat band overturning ribbon schematic diagram for having traversing；
Fig. 5 is that double flat band ribbon puts overturning ribbon schematic diagram in lower floor's circle；
Fig. 6 is that the double flat band ribbon for having traversing puts overturning ribbon schematic diagram in lower floor's circle.
Specific embodiment
Flat belt ribbon stores and turnover device, including can coiler, transmission unit, roll-over unit, storage unit and prison
Control unit；The can coiler is rotatably mounted in rack, and the transmission unit includes transfer conveyer belt and transfer support roller,
The transfer support roller moves for driving transfer conveyer belt, by the ribbon that can coiler circle is put to roll-over unit；The overturning
Unit includes turning transmission belt and turning-over support roller, and for driving turning transmission belt, the overturning transmits the turning-over support roller
Band and transfer conveyer belt clamp ribbon, by the direction of advance of ribbon by changing for the first time, are moved to storage unit；Institute
Stating storage unit includes accumulator conveyor and storage support roller, and the storage support roller is described to deposit for driving accumulator conveyor
The direction of advance of ribbon is changed by second when storing up conveyer belt operation, so that ribbon is overturn, the storage unit
Monitoring unit is installed, for monitoring the upper limit of storage capacity of the ribbon in storage unit, lower limit.
As shown in Figure 1, the transfer support roller includes the be triangularly arranged first transfer transfer branch of support roller 11, second
It supports roller 12 and the 3rd and transfers support roller 13, the first transfer support roller 11 is slightly above the second transfer support roller 12 and arranges, described
3rd transfer support roller 13 is arranged in the lower section of the second transfer support roller 11.If the first transfer support roller 11 and second is transferred
When the arrangement height of support roller 12 is identical, its use is not influenced.It transfers conveyer belt 1 to be located on the outside of transfer support roller, the circle
Device 2 is located at the top that the first transfer support roller 11 and second transfers support roller 12.Can coiler 2 is mounted rotatably on fixation
Rack on.
In the roll-over unit, turning-over support roller include the first turning-over support roller 31 and the second turning-over support roller 32, first
Turning-over support roller 31 is located at 32 above the second turning-over support roller, and the turning transmission belt 3 and second transfers support roller 12 and the 3rd
Transfer conveyer belt between transfer support roller 13 is engaged, so as to clamp ribbon 21；In the storage unit, storage support
Roller includes the be arranged in parallel first storage support roller 41 and second and stores support roller 42, and the accumulator conveyor 4 is located at overturning and passes
Band 3 and 1 matched exit of transfer conveyer belt are sent, and the driving for passing through itself changes the direction of ribbon 21, makes ribbon
Initial top and bottom are overturn, and form the ribbon 22 after overturning, wherein, the first storage support roller 41 is close to exit.
As shown in Fig. 2, the transmission unit, roll-over unit, storage unit, which are fixedly arranged at, can do transverse reciprocating fortune
On dynamic frame 6, the frame can do traverse motion compared with can coiler.
It in Fig. 1 and embodiment shown in Fig. 2, can be determined the length of conveyer belt of roll-over unit, storage unit,
It is more prone to when realizing the tensioning to turning transmission belt 3 and accumulator conveyor 4.
As shown in figure 3, the roll-over unit is located on the outside of transmission unit, storage unit is located on the downside of transmission unit, and the
When three transfer support rollers 13 are arranged in the lower section height of the first transfer support roller 11 and the second transfer support roller 12, described second turns over
Same support roller can be used with the first storage support roller 41 by turning support roller 32, form clamp standoff roller 72, the overturning transmission
Band and accumulator conveyor form grip belts 7, corresponding, the first turning-over support roller 31 becomes branch using same conveyer belt
Roller 71 is supportted, the second storage support roller 42 becomes support roller 73, and grip belts 7 have both the overturning of gripping fibers item and storage ribbon
Function.
During work, by the ribbon of carding machine output, by can coiler 2, orderly geosphere is put into the upper of transfer conveyer belt 1
Face.Conveyer belt 1 is transferred to run by a constant-speed ratio with can coiler 2.Ribbon 21 follow transfer conveyer belt 1 be moved to conveyer belt
During one end, clamped by transfer conveyer belt 1 and grip belts 7, clamped ribbon 21 is being moved to grip belts 7
During upper plane, ribbon 21 completes overturning, becomes the ribbon 22 after overturning.The working method of device can be found in the section in Fig. 1
Content.
As shown in figure 4, the transmission unit, roll-over unit, storage unit, which are fixedly arranged at, can do transverse reciprocating fortune
On dynamic frame 6, the frame can do traverse motion compared with can coiler.It is fine that grip belts 7 equally have both clamping
Tie up item overturning and storage ribbon function, but double flat band all be mounted on can transverse reciprocating movement structure on, the storage of ribbon
Amount can be much higher than technical solution shown in Fig. 3.
During work, by the ribbon of carding machine output, by can coiler 2, orderly geosphere is put on transfer conveyer belt 1.This
When two conveyer belts follow frame 6, do traverse motion compared with can coiler 2；Meanwhile conveyer belt 1 is transferred with certain speed,
Ribbon 21 is transported in the clamping zone formed with grip belts 7.Ribbon is clamped clamped by two conveyer belts
Ribbon when being moved to the upper plane of grip belts 7, complete overturning.The working method of device can be found in the section in Fig. 2
Content.
As shown in figure 5, the roll-over unit is located on the inside of transmission unit, storage unit is located on the upside of transmission unit, and the
When three transfer support rollers 13 are arranged in the height of the first transfer support roller 11 and the second transfer support roller 12, described first turns over
Turn support roller 31 and first and store support roller 41 to use same support roller, form transfer support roller 81, the turning transmission belt and
Accumulator conveyor uses same conveyer belt, forms transfer conveyer belt 8, and corresponding, the second turning-over support roller 32 becomes support roller
82, the second storage support roller 42 becomes support roller 83.
In the present embodiment, using this scheme, although the overturning of ribbon can be completed, the amount of storage of ribbon can relatively be schemed
Technical solution is small shown in 3.
As shown in fig. 6, the transmission unit, roll-over unit, storage unit, which are fixedly arranged at, can do transverse reciprocating fortune
On dynamic frame 6, the frame can do traverse motion compared with can coiler.Equally, using this scheme, although can be complete
Amount of storage into the overturning of ribbon, but ribbon can be smaller.
Support roller in the transmission unit, roll-over unit, storage unit at least one power is provided；It is transmitted in overturning
When band and accumulator conveyor use same conveyer belt, each support roller included by the conveyer belt at least one power is provided.
In Fig. 1 to Fig. 4, support roller in each unit at least one power is provided；In Fig. 5 and Fig. 6, transfer conveyer belt 8
In support roller and transfer conveyer belt 1 in support roller in, all there are one being dynamic；In addition one or two support rollers be from
Dynamic.And two clamping band support rollers of transfer conveyer belt 8 can all be it is driven, can also one of them be dynamic.
Further, the transfer support roller can only be provided parallel to the set first transfer support roller, the second transfer
Support roller, the roll-over unit, storage unit overturn the ribbon for transferring conveyer belt transmission.
In various embodiments above, monitoring unit 5 includes two pairs for monitoring the sensor of ribbon storage capacity, wherein
A pair of sensors 51 is for monitoring the upper limit, and for monitoring lower limit, two pairs of storage quantity sensors are all mounted on another pair sensor 52
Ribbon is completed above the accumulator conveyor of overturning.
In application, in every set ribbon storage and turnover device, two pairs are at least set for monitoring ribbon storage capacity
Sensor.These two pair stores quantity sensor, is all completed mounted on ribbon near above the belt of overturning.Such as Fig. 1~Fig. 6 institutes
Show.
Ribbon storage capacity in device, by 52 and 51 these two pair storage capacity Sensor monitorings.Wherein：52 store for ribbon
Upper limit sensor is measured, 51 be ribbon storage capacity lower limited sensor.
When the ribbon extraction point for completing overturning, when between these two pair sensor, carding machine is run with former speed.Work as skin
When the ribbon storage capacity taken reaches the upper limit, carding machine starts to run compared with low velocity.When the ribbon storage capacity on belt
When reaching lower limit, carding machine starts to run at a relatively high speed.
Extraction point of the ribbon in ribbon storage and turnover device, relies on carding machine and speed of production is adjusted automatically
It is whole.Monitoring unit is connected with control device, and the control device is connected with carding machine, controls the speed of service of carding machine.
The relatively low speed of service of carding machine and higher speed of service difference are within ± 10%.Carding machine does such speed and changes
Become, in existing production practices, be proved to that significant impact will not be generated to the quality of output fiber item.
Claims (10)
1. a kind of flat belt ribbon storage and turnover device, it is characterised in that：Including can coiler, transmission unit, roll-over unit,
Storage unit and monitoring unit；The can coiler is rotatably mounted in rack, and the transmission unit includes transfer conveyer belt
With transfer support roller, the transfer support roller is for driving transfer conveyer belt, by the ribbon that can coiler circle is put to roll-over unit
It is mobile；The roll-over unit includes turning transmission belt and turning-over support roller, and the turning-over support roller is used to drive turning transmission belt,
The turning transmission belt and transfer conveyer belt clamp ribbon, by the direction of advance of ribbon by changing for the first time, Xiang Cun
Storage unit moves；The storage unit includes accumulator conveyor and storage support roller, and the storage support roller stores for driving
Conveyer belt changes the direction of advance of ribbon by second when the accumulator conveyor is run, so that ribbon is overturn,
The storage unit is equipped with monitoring unit, for monitoring the upper limit of storage capacity of the ribbon in storage unit, lower limit.
2. flat belt ribbon storage according to claim 1 and turnover device, it is characterised in that：The transfer support roller
Including the first transfer support roller, the second transfer support roller and the 3rd transfer support roller being triangularly arranged, the first transfer support
Roller, the second transfer support roller, the 3rd transfer support roller are arranged on different height or the first transfer support roller and second
Support roller parallel arrangement is transferred, the 3rd transfer support roller is arranged in the first transfer support roller and the second transfer support roller not
With height, transfer conveyer belt is located on the outside of transfer support roller, and the can coiler is located at the first transfer support roller and the second transfer branch
Support the top of roller.
3. flat belt ribbon storage according to claim 2 and turnover device, it is characterised in that：The roll-over unit
In, turning-over support roller includes the first turning-over support roller and the second turning-over support roller, and the first turning-over support roller is located at the second overturning branch
It supports above roller, the transfer conveyer belt between the turning transmission belt and the second transfer support roller and the 3rd transfer support roller matches
It closes, so as to clamp ribbon；In the storage unit, storage support roller includes the be arranged in parallel first storage support roller and the
Two storage support rollers, the accumulator conveyor is located at turning transmission belt and the matched exit of transfer conveyer belt, and passes through certainly
The driving direction of body changes the direction of ribbon, is overturn ribbon and initial top and bottom, wherein, the first storage support
Roller is close to exit.
4. flat belt ribbon storage according to claim 3 and turnover device, it is characterised in that：The roll-over unit position
On the outside of transmission unit, storage unit is located on the downside of transmission unit, and the 3rd transfer support roller is arranged in the first transfer support roller
With second transfer support roller lower section height when, the second turning-over support roller can with first storage support roller use same branch
Roller is supportted, clamp standoff roller, the turning transmission belt and accumulator conveyor is formed using same conveyer belt, forms grip belts.
5. flat belt ribbon storage according to claim 3 and turnover device, it is characterised in that：The roll-over unit position
On the inside of transmission unit, storage unit is located on the upside of transmission unit, and the 3rd transfer support roller is arranged in the first transfer support roller
During with the height of the second transfer support roller, the first turning-over support roller is with the first storage support roller using same support
Roller forms transfer support roller, the turning transmission belt and accumulator conveyor using same conveyer belt, forms transfer conveyer belt.
6. according to any flat belt ribbon storage in claim 3,4 or 5 and turnover device, it is characterised in that：It is described
Transmission unit, roll-over unit, storage unit and monitoring unit, which are fixedly arranged at, to be done on the frame of traverse motion, institute
Traverse motion can be done compared with can coiler by stating frame.
7. flat belt ribbon storage according to claim 6 and turnover device, it is characterised in that：Monitoring unit is included extremely
Few two pairs for monitoring the sensors of ribbon storage capacity, one pair of which is for monitoring the upper limit, and another pair is for monitoring lower limit, two
Ribbon is all mounted on to storage quantity sensor to complete above the accumulator conveyor of overturning.
8. flat belt ribbon storage according to claim 7 and turnover device, it is characterised in that：The transmission unit,
Support roller in roll-over unit, storage unit at least one power is provided；In turning transmission belt and accumulator conveyor using same
During one conveyer belt, each support roller included by the conveyer belt at least one power is provided.
9. flat belt ribbon storage according to claim 6 and turnover device, it is characterised in that：The transfer support roller
The set first transfer support roller, the second transfer support roller can be only provided parallel to, the roll-over unit, storage unit will move
The ribbon that conveyer belt transmits is sent to be overturn.
10. flat belt ribbon storage according to claim 1 and turnover device, it is characterised in that：The monitoring unit
It is connected with control device, the control device is connected with carding machine, controls the speed of service of carding machine, wherein low operation speed
Degree and high speed of service difference are within ± 10%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721518084.3U CN207435605U (en) | 2017-11-14 | 2017-11-14 | Flat belt ribbon stores and turnover device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721518084.3U CN207435605U (en) | 2017-11-14 | 2017-11-14 | Flat belt ribbon stores and turnover device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207435605U true CN207435605U (en) | 2018-06-01 |
Family
ID=62289407
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721518084.3U Withdrawn - After Issue CN207435605U (en) | 2017-11-14 | 2017-11-14 | Flat belt ribbon stores and turnover device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207435605U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107641854A (en) * | 2017-11-14 | 2018-01-30 | 经纬纺织机械股份有限公司 | Flat belt ribbon stores and turning device |
-
2017
- 2017-11-14 CN CN201721518084.3U patent/CN207435605U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107641854A (en) * | 2017-11-14 | 2018-01-30 | 经纬纺织机械股份有限公司 | Flat belt ribbon stores and turning device |
| CN107641854B (en) * | 2017-11-14 | 2023-05-12 | 经纬纺织机械股份有限公司 | Flat belt fiber strip storage and turnover device |
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Legal Events
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180601 Effective date of abandoning: 20230512 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20180601 Effective date of abandoning: 20230512 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |