CN207434465U - Belt conveyor intelligent integrated clearing apparatus - Google Patents
Belt conveyor intelligent integrated clearing apparatus Download PDFInfo
- Publication number
- CN207434465U CN207434465U CN201721212986.4U CN201721212986U CN207434465U CN 207434465 U CN207434465 U CN 207434465U CN 201721212986 U CN201721212986 U CN 201721212986U CN 207434465 U CN207434465 U CN 207434465U
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- CN
- China
- Prior art keywords
- adhesive tape
- clearing apparatus
- cleaning
- water tank
- water
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Abstract
The utility model provides a kind of intelligent clearing apparatus, including pressurised water tank and water pump, wear-resisting special material sweeper, humidification clearing apparatus, air-blowing atomising device, belt tension flat carrier roller, cleaning device and its control system.Water tank is added on the spot, and water tank volume is no more than 3 cubic metres.Adhesive tape start and with coal after, the device by automatic start dry fog and plus water water pump, to adhesive tape carry out humidifying and nearby progress dry fog atomization.Cleaning box is cleaned using automatically controlling at interval of 20 minutes or so, carries out the automatic cleaning processing of a dry fog and pressurization hydraulic pressure, cleaning box is avoided to block.Whole system is program-controlled interlocking two kinds of methods of operation of automatic start-stop and the manual start and stop in a distant place, and the program-controlled CRT operating systems of defeated coal are included in the control of each equipment of system.Two-stage cleaning ensures the cleaning that adhesive tape face cleans, then the purging by compressed gas respectively, removes the ponding on adhesive tape working face in time, and adhesive tape face band water is avoided to cause rubber belt from deviating and along the line sewage pollution.
Description
Technical field
It is clear for ribbon conveyer working face the utility model is related to the ribbon conveyer apparatus field of transmitting bulk material
It sweeps.
Background technology
Existing tape sweeper mainly has p-shaped and H-type mechanical sweeper device at present, is swept firmly by coal dust from glue mainly by mechanical
It takes and sweeps removing, because of reasons such as the adhesivenesses of coal dust, sweeper is because the adhesive tape speed of service is high, and high molecular material sweeper is because rubbing
It wipes temperature rise and causes to clean contact surface permanent deformation, alloy material is because pressing force often results in adhesive tape working face, adhesive tape glues
Connector damages or even causes sweeper self-inflicted injury.Simultaneously because sweeper is mounted on the lower section of logistics, the component of sweeper is normal
The blocking of coal stream is often buried or even caused by coal dust.
Common intelligence, which cleans, at present has round brush cleaning and scraper to clean, and round brush is cleaned because tape speed is higher, round brush operating
When centrifugal force cause reentrainment of dust, and the coal slime under clearing up cannot drain in time, it occur frequently that sweeper please be sweep under coal
Dirt blocks and disabling damage.Even repeatedly there is the pernicious production anomalous event of big stroke damage adhesive tape.
Certain power plant is at the initial stage of putting equipment in service, because there are dent, the adherency of adhesive tape working face for travelling belt working face
One layer of coal grain and coal dust, travelling belt make lower part carrying roller roll surface glue coal mistake during loopback downlink, through lower support carrying roller
Circle, when adhesive tape loopback, wave, and working face coal dust is caused to come off, and under the action of induced air, pollution caused by coal dust ground and cause stack
Bridge dust from flying, the dust pollution in along coal transporting trestle caused by adhesive tape backhaul adhesive tape working face glues coal and trestle section.
The content of the invention
To solve the above-mentioned problems, the utility model proposes it is a it is with strong points, sweeping efficiency is high, the rational intelligence of design
Product can be cleaned.The belt feeder intelligence clearing apparatus includes:Atomizing all-in-one machine with pressure pump is connected with atomizing all-in-one machine
Water tank, air accumulator, humidification cleaning box and control system, wherein, atomizing all-in-one machine and air accumulator, for respectively by pressure (hydraulic) water,
Pressurization gas is conveyed to humidification cleaning box;
Control system, for atomizing all-in-one machine, abrasion-resistant cleaner, humidification clearing apparatus, atomization softening plant to be controlled to open
Stop;
Adhesive tape pressing device is provided on humidification cleaning box, cleans scraper, abrasion-resistant cleaner and atomization softening plant;
Adhesive tape pressing device is clamped on the adhesive tape of belt feeder;
Scraper is cleaned to be located at below the adhesive tape of belt feeder;
Abrasion-resistant cleaner and atomization softening plant are arranged on the front of the cleaning scraper.
The source of the gas of pressure pump and water tank uses compressed gas source.
Water tank volume is no more than 3 cubic metres.
Control system is using program-controlled interlocking automatic start-stop and the manual start stop mode in a distant place.
Further, adhesive tape start and with coal after, the covering device by automatic start dry fog and plus water water pump, to adhesive tape carry out it is wet
Change and carry out dry fog atomization nearby.
Further, water tank is added on the spot, and after effectively can preventing coal handling system from cutting off the water, what adhesive tape can not be cleaned asks
Topic.Water tank volume is no more than 3 cubic metres, it is ensured that without adding water when integrated sweeper work 24 is small.
Further, cleaning box is cleaned using automatically controlling at interval of 20 minutes or so, carries out a dry fog and pressurization hydraulic pressure
Automatic cleaning processing, by sweeper scraper, it is internal once thoroughly clean and rinse, the coal slime of building up inside is carried out
It thoroughly removes, cleaning box is avoided to block.
Further, the belt feeder intelligence clearing apparatus to by material casting roller travelling belt working face be atomized,
Water jets under high pressure humidifying, bur softening and humidifying by travelling belt working face, and inhibit to block the dust at material casting roller
It flies upward, two level cleans the coal slime for striking off adhesive tape working face in time, and because coal slime is first by humidifying, sweeping forces need not be too big, reduces
Damage of the sweeper to adhesive tape and tape splice, coal dust under cleaning avoid flying upward for coal dust by humidifying.Two-stage cleans difference
It ensures the cleaning that adhesive tape face cleans, then the purging by compressed gas, removes the ponding on adhesive tape working face in time, avoid glue
Zone face band water causes rubber belt from deviating and along the line sewage pollution.
The utility model is taken new cleaning theory, is successfully solved common clear according to the research to live truth and time
Sweep the problem of device is left, become it is a it is with strong points, sweeping efficiency is high, the rational intelligence of design cleans product.
1. the device glues coal seam using novel high-pressure atomizing humidifying performance adhesive tape working face first, by high pressure straight line water column to glue
The coal seam of zone face adherency carries out loose and humidifying, and piping and druming in advance is adhered to the material on belt, and material is made to loosen, soften.
2. strike off material through the special abrasive rubber sweeper of two-stage, cleaning chamber for open spray patterns and cleaning modes and
When remove the coal slime that scrapes off, prevent internal blocking.
3. the elastic tension flat carrier roller of the rubber conveyer of process is ensured belt traveling comfort by clearing apparatus, it is ensured that
The clamp force of contact surface is cleaned with steadily in the long term, prevents scraper from damaging adhesive tape.
4. the moisture on air blowing device removal belt, the anomalous event of rubber belt from deviating caused by eliminating glue surface area water.
The utility model has the advantage that:
The utility model be mainly to provide it is a kind of it is with strong points, sweeping efficiency is high, the rational intelligence of design cleans product.It is logical
It crosses and solves the problems, such as ribbon conveyer conveyer trestle backhaul adhesive tape band powder, reentrainment of dust using the innovation of following key technology.
It thoroughly solves reentrainment of dust caused by backhaul adhesive tape working face band powder, band coal and backhaul adhesive tape are waved to pollute.Solve material backhaul
Adhesive tape is worn tape sweeper and Abnormal damage.Using atomization and high pressure water condensation technique, solves the powder in cleaning process
Dustiness contaminate and apparatus inside blocking the problem of.
Description of the drawings
Fig. 1 is the belt feeder intelligence clearing apparatus schematic diagram of the utility model.
Specific embodiment
Specific embodiment of the present utility model is described in detail below in conjunction with the accompanying drawings, which is merely to illustrate
The utility model rather than limitation the scope of the utility model, those skilled in the art are to the various shapes of equal value of the utility model
The modification of formula falls within the application scope as defined in the appended claims.
The utility model offer one kind is with strong points, sweeping efficiency is high, the rational intelligence cleaning product of design.The belt feeder
Intelligent clearing apparatus includes:Atomizing all-in-one machine with pressure pump, the water tank being connected with atomizing all-in-one machine, air accumulator, humidification
Cleaning box and control system, wherein,
Atomizing all-in-one machine and air accumulator, for pressure (hydraulic) water, pressurization gas to be conveyed to humidification cleaning box respectively;Pressure pump and
The source of the gas of water tank uses compressed gas source.
Adhesive tape pressing device is provided on humidification cleaning box, cleans scraper, abrasion-resistant cleaner and atomization softening plant;
Control system, for atomizing all-in-one machine, abrasion-resistant cleaner, humidification clearing apparatus, atomization softening plant to be controlled to open
Stop;Using program-controlled interlocking automatic start-stop and the manual start stop mode in a distant place.
Adhesive tape pressing device is clamped on the adhesive tape of belt feeder;Scraper is cleaned to be located at below the adhesive tape of belt feeder;It is wear-resisting clear
It sweeps device and is atomized the front that softening plant is arranged on the cleaning scraper.
Adhesive tape start and with coal after, the utility model carries out adhesive tape automatic start air-blowing atomising device and water pump wet
Change and carry out dry fog atomization nearby.Pressurised water tank is added on the spot, and after effectively can preventing coal handling system from cutting off the water, adhesive tape can not be into
The problem of row cleans.Since water consumption is less, then water tank volume is no more than 3 cubic metres, it is ensured that integrated sweeper work 24
Hour is without adding water.
The control system of the utility model is cleaned using automatically controlling at interval of 20 minutes or so, carry out a dry fog and
Sweeper scraper, inside are carried out once thoroughly cleaning and rinsed, by building up inside by the automatic cleaning processing of pressurization hydraulic pressure
Coal slime is thoroughly removed, and cleaning box is avoided to block.The control system of the utility model is using program-controlled interlocking automatic start-stop and far
The program-controlled CRT operating systems of defeated coal are included in two kinds of methods of operation of Fang Shoudong start and stop, the control of each equipment of system.
First with humidification clearing apparatus, air-blowing atomising device, atomization, humidifying water column first carry out humidifying to adhesive tape working face
And softening, it improves and subsequent sweeps efficiency, it is ensured that adhesive tape face cleaning rate avoids damage of the sweeper to adhesive tape.Then
It is cleaned using special material sweeper, reduces abrasion and damage of the sweeper to adhesive tape.
Belt idler is stablized using belt tension flat carrier roller, effectively prevents adhesive tape from passing through the bounce that cleaning box is, convenient for drop
Low sweeping forces and the Full connected for stablizing sweeper scraper and adhesive tape, it is ensured that the cleaning rate of adhesive tape.
Afterbody is purged using the air of air-blowing atomising device, the ponding in brushing.Avoid rubber belt from deviating etc.
It is abnormal.Regular automatic cleaning and clean system device, prevent sweeper coal slime from blocking.
The clearing apparatus of the utility model is atomized the travelling belt working face by material casting roller, water jets under high pressure
Humidifying, bur softening and humidifying by travelling belt working face, and inhibit to block the dust from flying at material casting roller, two level
The coal slime for striking off adhesive tape working face in time is cleaned, because coal slime is first by humidifying, sweeping forces need not be too big, reduces sweeper to glue
The damage of band and tape splice, coal dust under cleaning avoid flying upward for coal dust by humidifying.Two-stage cleaning ensures adhesive tape respectively
The cleaning that face cleans, then the purging by compressed gas, remove the ponding on adhesive tape working face in time, and adhesive tape face band water is avoided to make
Sewage pollution into rubber belt from deviating and along the line.In Xinyang power plant #10 ribbon conveyers using after the device, from December, 2016 to
The present, trestle dust concentration test value is less than 4mg/ cubic metres along #10 belt conveyors.
After system and device, every adhesive tape will greatly save trestle airborne dust and water is caused to rinse, and reduce at subsequent sewage
Reason and sewage transport equipment, it is energy-saving.The intelligence clearing apparatus has the technical advantage more incomparable than domestic similar product,
The covering device successfully solves the technical barrier that current adhesive tape backhaul cleans, and has the practicability being widely popularized, technological precedence
Property.
The preferred embodiment of the present invention is described in detail above in association with attached drawing, still, the present invention is not limited to above-mentioned realities
The detail in mode is applied, within the scope of the technical concept of the present invention, a variety of letters can be carried out to technical scheme
Monotropic type, these simple variants all belong to the scope of protection of the present invention.
Claims (4)
1. a kind of belt conveyor intelligent integrated clearing apparatus, which is characterized in that including carry pressure pump atomizing all-in-one machine,
Water tank, air accumulator, humidification cleaning box and the control system being connected with the atomizing all-in-one machine, wherein,
The atomizing all-in-one machine and air accumulator, for pressure (hydraulic) water, pressurization gas to be conveyed to the humidification cleaning box respectively;
The control system, for controlling the atomizing all-in-one machine, abrasion-resistant cleaner, humidification clearing apparatus, atomization softening plant
Start and stop;
Adhesive tape pressing device is provided on the humidification cleaning box, cleans scraper, abrasion-resistant cleaner and atomization softening plant;
The adhesive tape pressing device is clamped on the adhesive tape of belt feeder;
The scraper that cleans is located at below the adhesive tape of belt feeder;
The abrasion-resistant cleaner and atomization softening plant are arranged on the front of the cleaning scraper.
2. belt conveyor intelligent integrated clearing apparatus according to claim 1, which is characterized in that the pressure pump and
The source of the gas of water tank uses compressed gas source.
3. belt conveyor intelligent integrated clearing apparatus according to claim 1, which is characterized in that the water tank volume is not
More than 3 cubic metres.
4. belt conveyor intelligent integrated clearing apparatus according to claim 1, which is characterized in that the control system is adopted
With program-controlled interlocking automatic start-stop and the manual start stop mode in a distant place.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721212986.4U CN207434465U (en) | 2017-09-21 | 2017-09-21 | Belt conveyor intelligent integrated clearing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721212986.4U CN207434465U (en) | 2017-09-21 | 2017-09-21 | Belt conveyor intelligent integrated clearing apparatus |
Publications (1)
Publication Number | Publication Date |
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CN207434465U true CN207434465U (en) | 2018-06-01 |
Family
ID=62294592
Family Applications (1)
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CN201721212986.4U Expired - Fee Related CN207434465U (en) | 2017-09-21 | 2017-09-21 | Belt conveyor intelligent integrated clearing apparatus |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108946056A (en) * | 2018-09-05 | 2018-12-07 | 中冶赛迪工程技术股份有限公司 | A kind of conveying belt cleaning device arragement construction and clean method |
-
2017
- 2017-09-21 CN CN201721212986.4U patent/CN207434465U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108946056A (en) * | 2018-09-05 | 2018-12-07 | 中冶赛迪工程技术股份有限公司 | A kind of conveying belt cleaning device arragement construction and clean method |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180601 Termination date: 20180921 |
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CF01 | Termination of patent right due to non-payment of annual fee |