CN207432668U - Forming mold for aspherical optical lens - Google Patents
Forming mold for aspherical optical lens Download PDFInfo
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- CN207432668U CN207432668U CN201721395830.4U CN201721395830U CN207432668U CN 207432668 U CN207432668 U CN 207432668U CN 201721395830 U CN201721395830 U CN 201721395830U CN 207432668 U CN207432668 U CN 207432668U
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- 230000003287 optical effect Effects 0.000 title claims abstract description 19
- 238000000465 moulding Methods 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims 7
- 239000007787 solid Substances 0.000 claims 1
- 238000009415 formwork Methods 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
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Abstract
Description
技术领域technical field
本实用新型涉及成型模具,尤指一种在简便更换组件即可制作成型出不同尺寸非球面光学镜片的成型模具。The utility model relates to a molding die, in particular to a molding die which can produce aspherical optical lenses of different sizes by simply replacing components.
背景技术Background technique
现有成型制作光学镜片的模具,其构造概略包括有一上固定板、一下固定板及分别固定在该上、下固定板的一母模板与一公模板,该上固定板及该下固定板在受到动力驱动后可呈相对贴靠的合模或相对分离的开模,再者依据所欲制作成型的光学镜片形状在相对应的该母模板与该公模板的合模面上设有至少一模腔,通常在一组模具上设有数十个模腔,模具上设有浇道,该浇道一端与各该模腔连通,另一端与射料机连接,藉以将成型镜片的材料经浇道挤压进入位于各该模腔内,待镜片成型后,由该公模板与该母模板的模腔内将成型的镜片成品予以顶出。The existing mold for forming optical lenses generally includes an upper fixing plate, a lower fixing plate, a female template and a male template respectively fixed on the upper and lower fixing plates, the upper fixing plate and the lower fixing plate are After being driven by power, it can be relatively close to the mold or relatively separated from the mold. Furthermore, according to the shape of the optical lens to be manufactured, at least one Mold cavities, usually dozens of mold cavities are set on a group of molds, and runners are provided on the molds. One end of the runners is connected to each cavity, and the other end is connected to the injection machine, so that the material of the molded lens is passed through The runners are extruded into the mold cavities, and after the lenses are formed, the formed lens products are ejected from the mold cavities of the male template and the female template.
由于现有技术的模腔直接成型在公模板及母模板,并且依据所欲制作的镜片尺寸予以制作该模具的模腔形状及尺寸大小,因此模具上所成型的模腔形状及尺寸大小即已固定,当欲成型生产不同尺寸的镜片时,成型机必须停止生产,将该母模板与该公模板由成型机的该上固定板及该下固定板予以拆卸取出,将另一组具有不同尺寸模腔的公模板及母模板安装在成型机的该上固定板及该下固定板,始可进行镜片的生产制造,故存在有生产不同尺寸产品时,必须拆下原模具及组装不同尺寸的另一组模具,不但耗费工时人力且增加生产成本。Because the mold cavity of the prior art is directly formed on the male template and the female template, and the mold cavity shape and size of the mold are made according to the size of the lens to be made, so the shape and size of the mold cavity formed on the mold are already Fixed, when wanting to mold and produce lenses of different sizes, the molding machine must stop producing, the female template and the male template are removed from the upper fixing plate and the lower fixing plate of the molding machine, and another set of lenses with different sizes The male and female templates of the mold cavity are installed on the upper fixing plate and the lower fixing plate of the molding machine before the production of lenses can be carried out. Therefore, when producing products of different sizes, the original mold must be removed and assembled with different sizes. Another set of molds not only consumes man-hours and manpower but also increases production costs.
实用新型内容Utility model content
为解决前述现有技术的问题及缺点,本实用新型的目的为提供一种非球面光学镜片的成型模具,其公模入子孔与母模入子孔为同时加工制作而具有较佳的同心精度,另在模板组内设有多个顶杆组、公模块及母模块,生产时仅需更换不同尺寸的衬套与公模入子组合再与母模入子形成为模腔,以制成不同尺寸的镜片;再者利用该弹簧的弹力惯性使该公模入子自然回位,可确保不会干涉到该公模入子产生倾斜,可避免与该公模入子孔间不正常的摩擦破坏。In order to solve the aforementioned problems and shortcomings of the prior art, the purpose of this utility model is to provide a molding die for aspheric optical lenses, the male mold inlet hole and the female mold inlet hole are processed at the same time and have better concentricity. In addition, there are multiple ejector groups, male modules and female modules in the template group. During production, it is only necessary to replace bushes of different sizes and combine with male mold inserts to form a mold cavity with female mold inserts to make into lenses of different sizes; moreover, the elastic inertia of the spring is used to make the male mold insert return naturally, which can ensure that it will not interfere with the male mold insert and cause inclination, and can avoid abnormalities with the male mold entrance hole friction damage.
为了可达到前述的实用新型目的,本实用新型所运用的技术手段在于提供一种非球面光学镜片的成型模具,其包括有一模板组、多个顶杆组、多个公模块及多个母模块,各该顶杆组、各该公模块及各该母模块装设在该模板组;In order to achieve the aforementioned purpose of the utility model, the technical means used in the utility model is to provide a molding die for aspheric optical lenses, which includes a template group, a plurality of ejector pin groups, a plurality of male modules and a plurality of female modules , each of the ejector pin groups, each of the male modules and each of the female modules is installed in the formwork group;
该模板组包括有相互结合的一固定板与一活动板,及相互结合的一承板、一公模板与一母模板,其中该公模板与该母模板能够相对导引位移且两相邻的板面为一分模面,在该公模板设有主流道及分流道,该分流道一端与该主流道相互连通,该固定板、该母模板及该公模板的各板体内设有多个贯穿导通的冷却管路;该公模板设有多个公模入子孔,该母模板设有多个母模入子孔,该公模板与该母模板相互叠置定位同时对该公模入子孔及该母模入子孔加工制作孔型;该承板设有多个顶杆孔,各该顶杆孔、各该公模入子孔及各该母模入子孔位于相对位置,该顶杆孔内形成有一内阶级面,该承板在相对于各该顶杆孔位置设有相互结合的一第一顶出板及一第二顶出板,该第二顶出板与一顶出杆相互连接;The formwork group includes a fixed plate and a movable plate combined with each other, and a bearing plate, a male formwork and a female formwork combined with each other, wherein the male formwork and the female formwork can be guided relative to each other and the two adjacent The plate surface is a parting surface, and the main formwork is provided with a main channel and a runner. The cooling pipeline that runs through the conduction; the male template is provided with a plurality of male mold entry holes, the female template is provided with a plurality of female mold entry holes, the male template and the female template are superimposed on each other and positioned simultaneously to the male mold The entry hole and the entry hole of the master mold are processed and manufactured; the carrier plate is provided with a plurality of ejector holes, each of the ejector holes, each of the male mold entry holes and each of the female mold entry holes are located in relative positions , an inner step surface is formed in the hole of the ejector pin, and the bearing plate is provided with a first ejector plate and a second ejector plate combined with each other relative to each of the ejector pin holes, the second ejector plate and the second ejector plate an ejector rod connected to each other;
该顶杆组具有一公模顶出杆、一等高螺丝及一固定螺丝,该公模顶出杆为中空杆体,在外壁面形成有一外阶级面,该公模顶出杆一端部具有贯穿的杆孔,内壁面形成有一第一内转折面、一第二内转折面及一第三内转折面,各转折面的内径为不同,该公模顶出杆内部设有一弹簧,该弹簧一端抵顶在该第一内转折面,该公模顶出杆为穿设位于该承板的该顶杆孔内,其外阶级面相对于该顶杆孔所形成的该内阶级面且间隔形成有一间距;该等高螺丝一端部具有螺纹,另一端部具有一螺头,以具有螺纹的一端部贯穿该弹簧及该公模顶出杆的该杆孔而突出在外部,该等高螺丝的该螺头相对位于该公模顶出杆的第二内转折面,该弹簧的两端分别抵顶该螺头与该第一内转折面;该固定螺丝一端部具有螺纹,另一端部具有一螺头,贯穿该第二顶出板及该第一顶出板与该公模顶出杆结合;The ejector rod set has a male mold ejector rod, a constant height screw and a fixing screw. The male mold ejector rod is a hollow rod body, and an outer class surface is formed on the outer wall surface. One end of the male mold ejector rod has a penetrating In the rod hole, the inner wall surface is formed with a first inner turning surface, a second inner turning surface and a third inner turning surface. Pushing against the first inner turning surface, the ejector rod of the male mold is passed through the ejector rod hole of the bearing plate, and its outer step surface is opposite to the inner step surface formed by the ejector rod hole and has a gap formed therebetween One end of the equal-height screw has a screw thread, and the other end has a screw head, so that the end with a thread runs through the spring and the rod hole of the male die ejector rod and protrudes outside, and the screw of the equal-height screw The head is relatively located on the second inner turning surface of the ejector rod of the male mold, and the two ends of the spring are respectively pressed against the screw head and the first inner turning surface; one end of the fixing screw has a thread, and the other end has a screw head , through the second ejector plate and the first ejector plate to be combined with the male die ejector rod;
该公模块包括有一公模入子、一公模衬套及一微调垫片,其该公模入子为一长柱体且一端部为杆径缩小的一公模杆,该公模杆的端面具有一第一凹穴,另一端部端面内凹设有一螺孔,该公模入子穿设位于该公模板的公模入子孔内,该公模杆的螺孔与该等高螺丝一端部的该螺纹相互结合;该公模衬套内部具有一衬套孔,一端面形成有内凹的一第二凹穴,该公模衬套设置在该公模板的公模入子孔处,该公模杆能够滑移的穿设位于该衬套孔内,使得该第一凹穴与第二凹穴形成一公模腔,该公模腔呈活塞状,该微调垫片设在该等高螺丝,该等高螺丝结合固定在该公模入子的该螺孔,该等高螺丝的螺头与该公模顶出杆内的该第二内转折面之间形成有一间距S;The male module includes a male die insert, a male die bushing and a fine-tuning gasket, the male die insert is a long cylinder and one end is a male die rod with a reduced rod diameter, the male die rod The end face has a first recess, and the other end face is concavely provided with a screw hole, and the male mold insert is inserted into the male mold insert hole of the male template, and the screw hole of the male mold rod is connected with the equal height screw. The threads at one end are combined with each other; the male mold bushing has a bushing hole inside, and a second concave cavity is formed on one end surface, and the male mold bushing is arranged at the male mold inlet hole of the male template , the male mold rod can slide through and is located in the bushing hole, so that the first cavity and the second cavity form a male mold cavity, the male mold cavity is in the shape of a piston, and the fine-tuning gasket is arranged on the A contour screw, the contour screw is combined and fixed in the screw hole of the male mold entry, and a distance S is formed between the screw head of the contour screw and the second inner turning surface in the ejector rod of the male mold;
该母模块包括有一母模入子、一微调垫片及一固定螺丝,该母模入子为一长柱体且一端部为杆径缩小的一母模杆,该母模杆的一端面形成有一母模腔,另一端部端面内凹设有一螺孔,该母模入子穿设位于该母模入子孔内,该微调垫片设置在该母模入子末端,该固定螺丝贯穿该固定板及该微调垫片与该母模入子的螺孔相互结合固定,该母模腔与该第一凹穴及第二凹穴形成一模腔,该模腔与该分流道的另一端连通。The female module includes a female mold insert, a fine-tuning gasket and a fixing screw. The female mold insert is a long cylinder and one end is a female mold rod with a reduced rod diameter. One end surface of the female mold rod forms a There is a female mold cavity, and a screw hole is recessed in the end surface of the other end, the female mold insert is located in the female mold insert hole, the fine-tuning gasket is arranged at the end of the female mold insert, and the fixing screw passes through the female mold cavity. The fixed plate and the fine-tuning gasket are combined and fixed with the screw holes of the female mold insert. The female mold cavity forms a mold cavity with the first cavity and the second cavity, and the mold cavity and the other end of the runner connected.
前述的非球面光学镜片的成型模具,其中该公模入子孔一端形成有内凹的定位槽,该公模入子孔与该定位槽为相连通,该定位槽内径大于该公模入子孔孔径,该公模衬套一端部为一突部,突部位于该定位槽处,设有一压块,以一固定件结合该压块,在该公模板分模面上并抵压固定该公模衬套位于该公模板。The aforementioned molding die for aspherical optical lenses, wherein one end of the male mold entry hole is formed with a concave positioning groove, the male mold entry hole is connected to the positioning groove, and the inner diameter of the positioning groove is larger than the male mold entry hole. Hole diameter, one end of the male mold bushing is a protrusion, the protrusion is located at the positioning groove, a pressing block is provided, and a fixing piece is used to combine the pressing block, and press and fix the pressing block on the parting surface of the male formwork The male die bushing is located on the male die.
前述的非球面光学镜片的成型模具,其中该承板具有一本体,该本体相邻于该活动板一侧内凹形成有一容室,多个顶杆孔为贯穿位于该本体并与容室相通,该第一顶出板及一第二顶出板设置该容室内。The molding die for the aforementioned aspherical optical lens, wherein the supporting plate has a body, and the body is concavely formed on one side adjacent to the movable plate to form a chamber, and a plurality of ejector pin holes are located through the body and communicate with the chamber , the first ejector plate and a second ejector plate are arranged in the chamber.
前述的非球面光学镜片的成型模具,其中该母模板与该固定板设有相互连通的一安装孔,该安装孔设有一流道组件,该主流道贯穿位于该流道组件,该固定板贯穿设有多个固定孔,各该固定孔及各该母模入子孔为环绕在该流道组件外环处。The molding die for the aforementioned aspheric optical lens, wherein the master template and the fixing plate are provided with a mounting hole communicating with each other, and the mounting hole is provided with a flow channel assembly, the main flow channel runs through the flow channel assembly, and the fixing plate runs through A plurality of fixing holes are provided, and each of the fixing holes and each of the master mold inlet holes surrounds the outer ring of the runner assembly.
前述的非球面光学镜片的成型模具,其中该母模入子的长柱体外径、该公模衬套的外径与公模入子的长柱体外径为相等,相等即外径尺寸的误差为±3μm。The molding die of the aforementioned aspherical optical lens, wherein the outer diameter of the long cylinder of the female mold insert and the outer diameter of the male mold bushing are equal to the outer diameter of the long cylinder of the male mold insert, the error of the outer diameter is the same. It is ±3μm.
本实用新型通过前述技术手段的运用,至少可达到以下功效:The utility model can at least achieve the following effects through the utilization of the aforementioned technical means:
该公模板所设的公模入子孔及母模板所设的的母模入子孔,是将公模板及母模板叠置定位后再以加工机同时加工成型出孔型,因此所制作成型位于相对位置的公模入子孔及母模入子孔位于同一中心处,具有较佳的同心精度。The male mold entry hole set by the male template and the female mold entry hole set by the female template are stacked and positioned on the male template and the female template and then processed and formed by a processing machine at the same time. The sub-holes of the male mold and the sub-holes of the female mold at the opposite positions are located at the same center, and have better concentricity accuracy.
该公模入子在反向移动复位时,该顶出杆移动同时将固定的该公模顶出杆予以移动,并带动该等高螺丝强制回位至该间距S的距离内,此时利用该弹簧的弹力惯性使该公模入子自然回位,将可确保不会干涉到该公模入子而导致倾斜,可避免与该公模入子孔间不正常的摩擦破坏。When the male mold insert is moved in the reverse direction to reset, the ejector rod moves to move the fixed male mold ejector rod at the same time, and drives the equal-height screw to return to the distance within the distance S. At this time, use The elastic inertia of the spring makes the male die insert return naturally, which will ensure that it will not interfere with the male die insert and cause inclination, and can avoid abnormal friction damage with the male die insert hole.
再者在公、母模板每一模次在闭模时,在模腔内所形成的高压皆相同且稳定,可辅助使得该公模入子精确定位。Furthermore, when the male and female templates are closed each time, the high pressure formed in the mold cavity is the same and stable, which can assist in the precise positioning of the male mold.
附图说明Description of drawings
图1为本实用新型的立体外观图。Fig. 1 is a three-dimensional appearance view of the utility model.
图2为本实用新型的部分立体分解图(1)。Fig. 2 is a partial three-dimensional exploded view (1) of the present utility model.
图3为本实用新型的部分立体分解图(2)。Fig. 3 is a partial three-dimensional exploded view (2) of the present utility model.
图4为本实用新型的部分立体分解图(3)。Fig. 4 is a partial three-dimensional exploded view (3) of the present utility model.
图5为本实用新型顶杆组、公模块与母模块的立体分解图。Fig. 5 is a three-dimensional exploded view of the ejector pin group, the male module and the female module of the utility model.
图6为本实用新型顶杆组的立体分解图。Fig. 6 is a three-dimensional exploded view of the ejector rod group of the present invention.
图7为本实用新型公模块与母模块的立体分解图。Fig. 7 is a three-dimensional exploded view of the male module and the female module of the present invention.
图8为本实用新型公模块与母模块的立体分解图。Fig. 8 is a three-dimensional exploded view of the male module and the female module of the present invention.
图9为本实用新型的剖面示意图。Fig. 9 is a schematic cross-sectional view of the utility model.
图10为本实用新型的剖面放大示意图。Fig. 10 is an enlarged cross-sectional schematic diagram of the present utility model.
图11为本实用新型的动作示意图。Fig. 11 is a schematic diagram of the action of the utility model.
图12为本实用新型部分组合放大示意图。Fig. 12 is an enlarged schematic diagram of part of the combination of the utility model.
附图标记说明:Explanation of reference signs:
11 活动板 110 顶出杆11 movable plate 110 ejector rod
12 固定板 131 本体12 Fixing plate 131 Body
132 顶杆孔 133 第一顶出板132 Ejector pin hole 133 First ejector plate
134 第二顶出板 1341 固定孔134 Second ejector plate 1341 Fixing hole
14 公模板 141 公模入子孔14 Male formwork 141 Male formwork entry hole
15 母模板 16 流道组件15 Master template 16 Runner assembly
21 公模顶出杆 211 外阶级面21 Male mold ejector rod 211 Outer surface
213 第一内转折面 22 等高螺丝213 First inner hinge 22 Contour screw
220 弹簧 23 固定螺丝220 Spring 23 Set screw
31 公模入子 32 公模衬套31 Male die insert 32 Male die bushing
33 压块 34 微调垫片33 Clamp 34 Trim spacer
41 母模入子 42 微调垫片41 Master Die Insert 42 Trim Spacer
43 固定螺丝。43 Set screw.
具体实施方式Detailed ways
参看图1、图2及图5所示,本实用新型的非球面光学镜片的成型模具,其包括有一模板组10,该模板组10组装有多个顶杆组20、多个公模块30及多个母模块40;Referring to Fig. 1, Fig. 2 and shown in Fig. 5, the molding die of the aspheric optical lens of the present utility model, it comprises a template group 10, and this template group 10 is assembled with a plurality of ejector pin groups 20, a plurality of male modules 30 and a plurality of mother modules 40;
该模板组10包括有一活动板11、一固定板12、一承板13、一公模板14及一母模板15。其中该公模板14与该母模板15的相邻板面为一分模面,该公模板14设有多个支导柱140,该母模板15相对设有数个导孔150,该导孔150可套设在该导柱140,使该母模板15可相对于该公模板14相互分离或贴靠;再者该固定板12、该母模板15及该公模板14的各板体内可设有多个贯穿导通的冷却管路101,可提供对各板体的降温,此为一现有技术不再进一步详细叙述;The formwork set 10 includes a movable plate 11 , a fixed plate 12 , a supporting plate 13 , a male formwork 14 and a female formwork 15 . Wherein the adjacent plate surface of the male template 14 and the female template 15 is a parting surface, the male template 14 is provided with a plurality of support guide columns 140, and the female template 15 is relatively provided with several guide holes 150, the guide holes 150 It can be sleeved on the guide post 140, so that the female template 15 can be separated or attached to each other relative to the male template 14; moreover, each plate body of the fixing plate 12, the female template 15 and the male template 14 can be provided with A plurality of through-through cooling pipelines 101 can provide cooling for each plate body, which is a prior art and will not be further described in detail;
配合参看图2、图3及图9所示,该活动板11与该承板13及该公模板14为依序结合固定,其中该公模板14贯穿设有多个公模入子孔141,各该公模入子孔141一端形成有内凹的定位槽142且两者为相连通,该定位槽142内径大于该公模入子孔141孔径,如图所示的具体实施各该公模入子孔141为呈环状排列;该活动板11贯穿设有一开口111,在该开口111处设有一顶出杆110,该顶出杆110由一现有技术的顶出装置予以控制驱动而可往复位移;With reference to Fig. 2, Fig. 3 and Fig. 9, the movable plate 11, the bearing plate 13 and the male template 14 are sequentially combined and fixed, wherein the male template 14 is provided with a plurality of male mold entry holes 141, One end of each male mold entry hole 141 is formed with a concave positioning groove 142 and the two are connected. The inner diameter of the positioning groove 142 is larger than the diameter of the male mold entry hole 141. The sub-holes 141 are arranged in a ring shape; the movable plate 11 runs through an opening 111, and an ejector rod 110 is arranged at the opening 111, and the ejector rod 110 is controlled and driven by a prior art ejector device. Can move backwards;
该承板13包括有一本体131、一第一顶出板133及一第二顶出板134,该本体131相邻于该活动板11的一侧内凹形成有一容室130,该本体131贯穿设有多个顶杆孔132,各该顶杆孔132与该容室130为相通,该顶杆孔132在长轴向形成有两不同杆径,在两杆径之间形成有一内阶级面1321;该容室130为相对于该开口111内的该顶出杆110,该容室130内设有该第一顶出板133及一第二顶出板134,该第一顶出板133贯穿设有多个穿孔1331,该第二顶出板134贯穿设有多个固定孔1341,各该穿孔1331与各该固定孔1341为相对应,该第一顶出板133及该第二顶出板134相互叠置以多个杆件及固定件予以相互结合固定的;The support plate 13 includes a body 131, a first ejector plate 133 and a second ejector plate 134, the side of the body 131 adjacent to the movable plate 11 is recessed to form a chamber 130, the body 131 runs through A plurality of ejector pin holes 132 are provided, and each ejector pin hole 132 communicates with the chamber 130. The ejector pin holes 132 are formed with two different rod diameters in the long axis, and an inner step surface is formed between the two rod diameters. 1321; the chamber 130 is relative to the ejector rod 110 in the opening 111, the chamber 130 is provided with the first ejector plate 133 and a second ejector plate 134, the first ejector plate 133 There are a plurality of perforations 1331 through, and the second ejector plate 134 is provided with a plurality of fixing holes 1341. Each of the perforations 1331 corresponds to each of the fixing holes 1341. The first ejector plate 133 and the second ejector plate 133 The outgoing boards 134 are stacked on top of each other and fixed together with a plurality of rods and fixing pieces;
配合参看图2、图4及图9所示,该母模板15与该固定板12以多个杆件及固定件予以相互结合固定,该母模板15与该固定板12设有相互连通的一安装孔,该安装孔设有一流道组件16,该流道组件16贯穿设有一主流道161;该固定板12贯穿设有多个固定孔121,各该固定孔121环绕在该流道组件16外环处,该母模板15贯穿设有多个母模入子孔151,各该母模入子孔151为环绕该主流道161外环设置,各该固定孔121相对于各该母模入子孔151,该母模入子孔151一端部形成有呈扩孔的一定位槽152,该定位槽152相对于该固定板12;该母模板15在与该公模板14贴靠的板面之间形成有多个分流道153,各该分流道153的一端与该主流道161相互连接,以提供塑料进入模具的模腔内。With reference to Fig. 2, Fig. 4 and Fig. 9, the master formwork 15 and the fixing plate 12 are combined and fixed with a plurality of rods and fixing pieces, and the master formwork 15 and the fixing plate 12 are provided with an interconnected The installation hole is provided with a flow channel assembly 16, and the flow channel assembly 16 is provided with a main flow channel 161; the fixing plate 12 is provided with a plurality of fixing holes 121, and each of the fixing holes 121 surrounds the flow channel assembly 16 At the outer ring, the master template 15 is penetrated with a plurality of master mold inlet holes 151, each of the master mold inlet holes 151 is arranged around the outer ring of the main flow channel 161, and each of the fixing holes 121 is opposite to each of the master mold inlets. A sub-hole 151, one end of the female mold entry sub-hole 151 is formed with a positioning groove 152 that is a reamed hole, and the positioning groove 152 is relative to the fixed plate 12; A plurality of runners 153 are formed therebetween, and one end of each runner 153 is connected to the main channel 161 to provide plastics to enter the cavity of the mould.
参看图9所示,前述该公模板14的各该公模入子孔141及该母模板15的各该母模入子孔151在加工制作时,该公模板14与该母模板15为相互叠置定位,以加工机将相对应的该公模入子孔141及该母模入子孔151同时加工制作各该公模入子孔141及各该母模入子孔151的孔型,并且同时对其孔壁进行研磨加工,由于两者为同时加工制作,使得该公模入子孔141及该母模入子孔151的中心线为准确的位于同一中心处。Referring to shown in Fig. 9, when each of the male mold entry holes 141 of the aforementioned male template 14 and each of the female mold inlet holes 151 of the female template 15 are processed and manufactured, the male template 14 and the female template 15 are mutually Overlapping and positioning, with the processing machine, the corresponding male mold inlet holes 141 and the female mold inlet holes 151 are simultaneously processed to make the pass patterns of each of the male mold inlet holes 141 and each of the female mold inlet holes 151, And grind its hole wall simultaneously, because both are processed simultaneously, make the center line of this male die entry sub-hole 141 and this female die entry sub-hole 151 to be accurately positioned at the same center.
配合参看图3、图5、图6、图9及图10所示,每一该顶杆组20包括有一公模顶出杆21、一等高螺丝22及一固定螺丝23,其中该公模顶出杆21为一中空杆体,在长轴向形成有两不同杆径,在两杆径之间形成有一外阶级面211,该公模顶出杆21一端贯穿端面形成有一杆孔212,另一端内部具有一螺孔216,该杆孔212的孔径小于该公模顶出杆21的内部孔径,以形成有一第一内转折面213,以及在该公模顶出杆21的内壁面依序形成有不同孔径的一第二内转折面214及一第三内转折面215,其中该第三内转折面215的孔径大于该第二内转折面214的孔径,该第二内转折面214的孔径大于该第一内转折面213的孔径,亦即该公模顶出杆21由设有该杆孔212一端朝向另一端分别为该第一内转折面213、该第二内转折面214及该第三内转折面215;该公模顶出杆21内部设有一弹簧220,该弹簧220一端抵顶在该第一内转折面213,该公模顶出杆21为穿设位于该承板13本体131的顶杆孔132内,其外阶级面211相对于该顶杆孔132所形成的该内阶级面1321,两者之间可形成有一间距P,该间距P为一顶出行程,为该公模顶出杆21相对于该承板13的该顶杆孔132可移动的最大距离;Referring to Fig. 3, Fig. 5, Fig. 6, Fig. 9 and Fig. 10, each ejector rod group 20 includes a male die ejector rod 21, a contour screw 22 and a set screw 23, wherein the male die The ejector rod 21 is a hollow rod body with two different rod diameters formed in the long axis, and an outer class surface 211 is formed between the two rod diameters. One end of the ejector rod 21 of the male die penetrates the end surface to form a rod hole 212, and the other There is a threaded hole 216 inside one end, and the aperture of the rod hole 212 is smaller than the inner aperture of the ejector rod 21 of the male die to form a first inner turning surface 213, and the inner wall surface of the ejector rod 21 of the male die is sequentially A second inner turning surface 214 and a third inner turning surface 215 with different apertures are formed, wherein the aperture of the third inner turning surface 215 is larger than the aperture of the second inner turning surface 214, and the second inner turning surface 214 The aperture is larger than the aperture of the first inner turning surface 213, that is, the male mold ejector rod 21 is respectively the first inner turning surface 213, the second inner turning surface 214 and the other end from the end where the rod hole 212 is provided. The third inner turning surface 215; the male mold ejector rod 21 is provided with a spring 220 inside, and one end of the spring 220 is pressed against the first inner turning surface 213, and the male mold ejector rod 21 is positioned on the bearing plate 13 In the ejector pin hole 132 of the main body 131, a distance P can be formed between the outer step surface 211 and the inner step surface 1321 formed by the ejector pin hole 132, and the distance P is a ejection stroke. is the maximum distance that the ejector rod 21 of the male die can move relative to the ejector rod hole 132 of the bearing plate 13;
该等高螺丝22,其一端部具有螺纹,另一端部具有一螺头221,该等高螺丝22以具有螺纹的一端部贯穿该弹簧220及该公模顶出杆21的该杆孔212而突出在外部,该等高螺丝22的该螺头221相对位于该公模顶出杆21的第二内转折面214,该弹簧220的两端分别抵顶位于螺头221与该第一内转折面213;The contour screw 22 has a screw thread at one end and a screw head 221 at the other end. The contour screw 22 passes through the spring 220 and the rod hole 212 of the male mold ejector rod 21 with a threaded end. Protruding from the outside, the screw head 221 of the equal-height screw 22 is relatively located on the second inner turning surface 214 of the male ejector rod 21, and the two ends of the spring 220 respectively abut against the screw head 221 and the first inner turning surface. face 213;
该固定螺丝23,其一端部具有螺纹,另一端部具有一螺头,该固定螺丝23为贯穿该第二顶出板134及该第一顶出板133与该公模顶出杆21的该螺孔216结合,使得该公模顶出杆21的端部抵顶在该第一顶出板133,在该顶出杆110推移该第二顶出板134时,该公模顶出杆21将同时形成位移。The fixing screw 23 has a screw thread at one end and a screw head at the other end. The screw holes 216 are combined so that the end of the male die ejector rod 21 abuts against the first ejector plate 133, and when the ejector rod 110 pushes the second ejector plate 134, the male die ejector rod 21 Displacement will be formed at the same time.
配合参看图3、图5、图7、图8及图9所示,每一该公模块30包括有一公模入子31、一公模衬套32、一压块33及一微调垫片34,各该公模入子31为一长柱体,其一端部为杆径缩小为一公模杆310,该公模杆310的端面形成有一第一凹穴311,在另一端部的端面内凹设有一螺孔312,该公模入子31穿设位于该公模板14的该公模入子孔141内;With reference to Fig. 3, Fig. 5, Fig. 7, Fig. 8 and Fig. 9, each of the male modules 30 includes a male mold insert 31, a male mold bushing 32, a pressing block 33 and a fine-tuning gasket 34 , each of the male mold inserts 31 is a long cylinder, and its one end is a male mold rod 310 whose diameter is reduced to a male mold rod 310. A first recess 311 is formed on the end surface of the male mold rod 310, and in the end surface of the other end A screw hole 312 is recessed, and the male die entry 31 is inserted into the male die entry hole 141 of the male template 14;
该公模衬套32,其内部具有一衬套孔322,该公模衬套32一端部为一突部323且其端面形成有内凹的一第二凹穴321,该公模衬套32设置在该公模入子孔141并以其突部323位于该定位槽142处,如图2所示;该压块33为设置在该公模板14上且相对于该公模衬套32,该压块33以一固定件结合在该公模板14并抵压固定该公模衬套32位于该公模板14;该公模入子31的公模杆310可滑移的穿设位于该衬套孔322内,使得该第一凹穴311与第二凹穴321形成一公模腔,该公模腔呈活塞状;该微调垫片34位于该公模入子31与该公模顶出杆21之间,该等高螺丝22贯穿该微调垫片34结合固定在该公模入子31的该螺孔312;The male die bushing 32 has a bushing hole 322 inside. One end of the male die bushing 32 is a protrusion 323 and a second concave cavity 321 is formed on the end surface. The male die bushing 32 It is arranged in the male mold entry hole 141 and its protrusion 323 is located at the positioning groove 142, as shown in FIG. 2; The briquetting block 33 is combined with a fixing piece on the male template 14 and presses and fixes the male mold bushing 32 on the male template 14; the male mold rod 310 of the male mold insert 31 is slidably passed through the sleeve In the sleeve hole 322, the first cavity 311 and the second cavity 321 form a male mold cavity, and the male mold cavity is in the shape of a piston; Between the rods 21, the equal-height screw 22 passes through the fine-tuning washer 34 and is fixed in the screw hole 312 of the male mold insert 31;
配合参看图12所示,该等高螺丝22贯穿该弹簧220、该公模顶出杆21的该杆孔212、该微调垫片34与该公模入子31的螺孔312结合固定后,该等高螺丝22的螺头221与该公模顶出杆21内的该第二内转折面214之间形成有一间距S,该间距S的较佳距离为0.1㎜,使得该公模入子31与该公模顶出杆21为未完全紧固。With reference to Fig. 12, the equal-height screw 22 passes through the spring 220, the rod hole 212 of the ejector rod 21 of the male die, and the fine-tuning washer 34 is combined with the screw hole 312 of the male die insert 31 and fixed. A distance S is formed between the screw head 221 of the equal-height screw 22 and the second inner turning surface 214 in the ejector rod 21 of the male mold. The preferred distance of the distance S is 0.1mm, so that the male mold enters the 31 is not fully fastened with this male mold ejector rod 21.
配合参看图4、图5、图8及图9所示,每一该母模块40包括有一母模入子41、一微调垫片42及一固定螺丝43,其中该母模入子41为一长柱体,其一端部为杆径缩小为一母模杆410,该母模杆410的一端面形成有一母模腔411,在另一端部为一突部413且端面内凹设有一螺孔412,该母模入子41穿设位于该母模板15的该母模入子孔151内且其突部413位于该定位槽152,该微调垫片42设置在该母模入子41且位于该定位槽152内,该固定螺丝43贯穿该微调垫片42与该母模入子41的螺孔412相互结合固定。Referring to Fig. 4, Fig. 5, Fig. 8 and Fig. 9, each of the female modules 40 includes a female mold insert 41, a fine-tuning gasket 42 and a fixing screw 43, wherein the female mold insert 41 is a Long cylinder, one end of which is a female mold rod 410 whose diameter is reduced to a female mold rod 410. A female mold cavity 411 is formed on one end surface of the female mold rod 410, and a protrusion 413 is formed on the other end and a screw hole is recessed on the end surface 412, the master mold insert 41 is passed through the master mold insert hole 151 of the master template 15 and its protrusion 413 is located in the positioning groove 152, the fine-tuning gasket 42 is arranged on the master mold insert 41 and is located In the positioning slot 152 , the fixing screw 43 passes through the fine-tuning washer 42 and is fixed to the screw hole 412 of the female mold insert 41 .
配合参看图9及图10所示,由于该公模入子孔141及该母模入子孔151同时加工且同时对其孔壁进行研磨加工,使得该公模入子孔141及该母模入子孔151的中心线为准确的位于同一中心处,再者该公模衬套32及公模入子31均以该公模入子孔141为基准移动,而该母模入子41以该母模入子孔151为基准移动,在均依据同一基准位移,故具有较佳的同心精度。With reference to Fig. 9 and shown in Fig. 10, since the male die entry hole 141 and the female die entry hole 151 are processed simultaneously and the hole walls are ground at the same time, the male die entry hole 141 and the female die The centerline of the inlet hole 151 is accurately positioned at the same center, and the male mold bushing 32 and the male mold inlet 31 are all moved on the basis of the male mold inlet 141, and the female mold inlet 41 is moved with the male mold inlet 141. The master mold entry hole 151 is a reference movement, and all displacements are based on the same reference, so it has better concentricity accuracy.
制作成型镜片的模腔由该与母模腔411及第一凹穴311与第二凹穴321组成,若欲制作的镜片尺寸不同时,则可更换另一尺寸的公模衬套32,即具有另一尺寸的第二凹穴321,在与原公模入子31穿设位于该公模衬套32的衬套孔322内将可组另一尺寸的公模腔,在配合母模411以形成一具有另一尺寸的模腔,而可制成另一尺寸的镜片,当制作的镜片外径变更时仅需更换公模衬套32,而不需将整个模板予以更换,可节省制作成本。The mold cavity for making shaped lenses is composed of the female mold cavity 411 and the first cavity 311 and the second cavity 321. If the size of the lens to be made is different, the male mold bushing 32 of another size can be replaced, that is, The second concave cavity 321 with another size can form a male mold cavity of another size in the bushing hole 322 of the male mold bushing 32 through the original male mold insert 31 , and cooperate with the female mold 411 In order to form a mold cavity with another size, a lens of another size can be produced. When the outer diameter of the lens to be produced is changed, only the male mold bushing 32 needs to be replaced instead of the entire template, which can save production. cost.
再者在该公模板14与该母模板15相互贴靠完成闭模,此时由该第一凹穴311及第二凹穴所形成的该公模腔与该母模腔411间具有一模腔,该模腔与该分流道153的另一端连接,用以制作光学镜片的塑料由该流道组件16的主流道161经该分流道153进入该公模腔与该母模腔411内,如图11所示,镜片在模腔内成型后,该母模板15及其母模入子41与该公模板14及其公模入子31及公模衬套32相互分离,当该顶出杆110在推移位于该承板13的该第二顶出板134及该第一顶出板133,此时经由该公模顶出杆21依序推移该微调垫片34及该公模入子31,该公模入子31的该公模杆310具有该第一凹穴311的端部可将已成型的镜片推出公模腔,由于该公模入子31为全面性且以顶出方向平行于该公模入子孔141,该镜片将以呈平均受力方式顶出,进而可确保镜片面形精度。Furthermore, the male template 14 and the female template 15 are attached to each other to complete the mold closing. At this time, there is a mold between the male mold cavity formed by the first cavity 311 and the second cavity and the female mold cavity 411. Cavity, the mold cavity is connected with the other end of the runner 153, the plastic used to make the optical lens enters the male mold cavity and the female mold cavity 411 through the runner 153 through the main channel 161 of the runner assembly 16, As shown in Figure 11, after the lens is formed in the mold cavity, the female template 15 and its female mold insert 41 are separated from the male template 14, its male mold insert 31 and male mold bushing 32. The rod 110 is pushing the second ejector plate 134 and the first ejector plate 133 located on the bearing plate 13, and at this time, the fine-adjustment spacer 34 and the male mold insert are sequentially pushed through the male mold ejector rod 21. 31, the male mold rod 310 of the male mold insert 31 has the end of the first cavity 311 to push out the molded lens from the male mold cavity, because the male mold insert 31 is comprehensive and in the ejection direction Parallel to the entrance hole 141 of the male mold, the lens will be pushed out in an even force manner, thereby ensuring the accuracy of the surface shape of the lens.
配合参看图12所示,该公模入子31反向移动复位,该顶出装置驱动该顶出杆110移动同时将固定该公模顶出杆21予以移动,并带动该等高螺丝22强制回位至该间距S的距离内,此时利用该弹簧220的弹力惯性使该公模入子31自然回位,如此将可确保不会干涉到该公模入子31而导致倾斜,进而可避免与该公模入子孔141间不正常的摩擦破坏。With reference to Fig. 12, the male mold insert 31 is reversely moved and reset, and the ejector device drives the ejector rod 110 to move while fixing the male mold ejector rod 21 to move, and drives the contour screw 22 to forcibly Return to the distance of the distance S. At this time, the elastic inertia of the spring 220 is used to make the male mold entry 31 return naturally. This will ensure that it will not interfere with the male mold entry 31 and cause tilting, and then can Avoid abnormal frictional damage with the male mold entry hole 141.
又若当弹簧220的惯性回位并无法使该公模入子31精确定位于该间距S的距离以内,由于每一模次在闭模时,在模腔内所形成的高压皆相同且稳定,因此可辅助使得该公模入子31精确定位。And if the inertia of the spring 220 returns to the original position, the male mold insert 31 cannot be precisely located within the distance S, because the high pressure formed in the mold cavity is the same and stable when each mold is closed. , so it can assist the precise positioning of the male die entry 31.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109702961A (en) * | 2017-10-26 | 2019-05-03 | 均英精密工业股份有限公司 | Molding mold for aspheric optical lens |
CN110126012A (en) * | 2019-04-23 | 2019-08-16 | 安徽宁国中鼎模具制造有限公司 | A kind of micron order stamping knife fixture and its processing technology |
CN111136868A (en) * | 2018-11-02 | 2020-05-12 | 均贺科技股份有限公司 | Plastic injection molding mold structure for optical lens |
-
2017
- 2017-10-26 CN CN201721395830.4U patent/CN207432668U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109702961A (en) * | 2017-10-26 | 2019-05-03 | 均英精密工业股份有限公司 | Molding mold for aspheric optical lens |
CN111136868A (en) * | 2018-11-02 | 2020-05-12 | 均贺科技股份有限公司 | Plastic injection molding mold structure for optical lens |
CN111136868B (en) * | 2018-11-02 | 2022-01-14 | 均贺科技股份有限公司 | Plastic injection molding mold structure for optical lens |
CN110126012A (en) * | 2019-04-23 | 2019-08-16 | 安徽宁国中鼎模具制造有限公司 | A kind of micron order stamping knife fixture and its processing technology |
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