CN206048689U - Mould structure - Google Patents

Mould structure Download PDF

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Publication number
CN206048689U
CN206048689U CN201620996259.0U CN201620996259U CN206048689U CN 206048689 U CN206048689 U CN 206048689U CN 201620996259 U CN201620996259 U CN 201620996259U CN 206048689 U CN206048689 U CN 206048689U
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Prior art keywords
sleeve
mold
die
mold core
template
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李荣洲
谢明兴
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Dongguan Jingcai Optics Co ltd
Zhongyang Optoelectronics Co ltd
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Zhongyang Optoelectronics Co ltd
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Abstract

The utility model relates to a mould structure, which comprises a first mould group and a second mould group combined with the first mould group, wherein the first mould group comprises a first template, at least one sleeve and at least one first mould core, and the first template is provided with at least one first mould core hole; each sleeve is arranged in the corresponding first die core hole and is in interference fit with the vertical side wall of the corresponding first die core hole, the first end surface of each sleeve is flush with the die assembly surface of the corresponding first template, and the height of each sleeve is smaller than the depth of the corresponding first die core hole; each first mold core is arranged in the corresponding first mold core hole and the corresponding sleeve, the first end part of the first mold core is positioned in the corresponding positioning hole of the sleeve, and the second end part of the first mold core is positioned in the corresponding first mold core hole and is tightly matched with the vertical side wall of the corresponding first mold core hole. The mold structure of the application only needs to replace the sleeve capable of accommodating the adjusted mold core when the size of the mold core is adjusted through the arrangement of the sleeve, and does not need to modify the size of the mold core hole of the template or replace a new template.

Description

一种模具结构a mold structure

技术领域technical field

本实用新型涉及一种光学镜片成型加工技术领域,尤其涉及一种用于光学镜片成型的模具结构。The utility model relates to the technical field of molding and processing of optical lenses, in particular to a mold structure for molding optical lenses.

背景技术Background technique

目前模具结构的公模的公模仁及母模的母模仁分别直接组装于公模板的公模仁孔及母模板的母模仁孔内,公模仁孔及母模仁孔的尺寸固定,如果使用者欲改变镜片的成型尺寸时,必须修改模板的模仁孔的尺寸或更换新的模板,如此造成使用上的不便。此外,使用者欲调整镜片的成型芯厚,必须调整公模仁或母模仁的位置,此时镜片成型位置周围的公模仁及母模仁的表面间会产生间隙,通过上述模具结构所产生的镜片容易产生毛边,导致镜片的品质不佳,必须重新设计公模仁及母模仁方能解决上述问题。The male mold core of the male mold and the female mold core of the female mold in the current mold structure are directly assembled in the male mold core hole of the male mold plate and the female mold core hole of the female mold plate, and the sizes of the male mold core hole and the female mold core hole are fixed. , if the user wants to change the molding size of the lens, he must modify the size of the mold core hole of the template or replace a new template, which causes inconvenience in use. In addition, if the user wants to adjust the thickness of the forming core of the lens, he must adjust the position of the male mold core or the female mold core. At this time, there will be a gap between the surfaces of the male mold core and the female mold core around the lens forming position. The resulting lens is prone to burrs, resulting in poor quality of the lens, and the above problems must be solved by redesigning the male mold core and the female mold core.

实用新型内容Utility model content

针对现有技术中的不足,本实用新型的目的是提供一种模具结构。Aiming at the deficiencies in the prior art, the purpose of the utility model is to provide a mold structure.

为了解决上述技术问题,本申请揭示了一种模具结构,包括第一模具组及与所述第一模具组合模的第二模具组,其特征在于,所述第一模具组包括第一模板、至少一个套筒及至少一个第一模仁,所述第一模板具有至少一个第一模仁孔;每一个套筒设置于对应的第一模仁孔,并与对应的所述第一模仁孔的垂直侧壁干涉配合,所述套筒的第一端面与所述第一模板的合模面切齐,且其高度小于对应的所述第一模仁孔的深度;每一个第一模仁设置于对应的所述第一模仁孔及套筒,其第一端部位于对应的所述套筒的定位孔内,其第二端部位于对应的所述第一模仁孔内,并与对应的所述第一模仁孔的所述垂直侧壁紧配。15.根据本申请的一实施方式,上述第二模具组包括第二模板及至少一个第二模仁,所述第二模板的合模面对应所述第一模板的合模面,所述第二模板具有至少一个第二模仁孔,每一个第二模仁孔对应所述每一个第一模仁孔,每一个第二模仁设置于对应的第二模仁孔。In order to solve the above technical problems, the application discloses a mold structure, including a first mold set and a second mold set combined with the first mold, wherein the first mold set includes a first template, At least one sleeve and at least one first mold core, the first template has at least one first mold core hole; each sleeve is arranged in the corresponding first mold core hole, and is connected with the corresponding first mold core The vertical side wall of the hole is interference fit, the first end surface of the sleeve is aligned with the mold matching surface of the first template, and its height is smaller than the depth of the corresponding first mold core hole; each first mold The core is arranged in the corresponding first mold core hole and the sleeve, its first end is located in the corresponding positioning hole of the sleeve, and its second end is located in the corresponding first mold core hole, And closely matched with the vertical side wall of the corresponding first core hole. 15. According to an embodiment of the present application, the above-mentioned second mold set includes a second template and at least one second mold core, the mold-joining surface of the second template corresponds to the mold-joining surface of the first template, and the The second template has at least one second die core hole, each second die core hole corresponds to each first die core hole, and each second die core is arranged in the corresponding second die core hole.

根据本申请的一实施方式,上述第二模具组包括第二模板、至少一个套筒及至少一个第二模仁,所述第二模板的合模面对应所述第一模板的合模面;所述第二模板具有至少一个第二模仁孔,每一个第二模仁孔对应所述每一个第一模仁孔,所述第二模具组的每一个套筒设置于对应的第二模仁孔,并与对应的所述第二模仁孔的垂直侧壁干涉配合,其第一端面与所述第二模板的合模面切齐,其高度小于对应的所述第二模仁孔的深度,每一个第二模仁设置于对应的所述第二模仁孔及套筒,其第一端部位于对应的所述套筒的定位孔内,其第二端部位于对应的所述第二模仁孔内,并与对应的所述第二模仁孔的垂直侧壁紧配。According to an embodiment of the present application, the above-mentioned second mold set includes a second template, at least one sleeve and at least one second mold core, and the clamping surface of the second template corresponds to the clamping surface of the first template The second template has at least one second die core hole, each second die core hole corresponds to each of the first die core holes, and each sleeve of the second die set is arranged on the corresponding second die core hole Die core hole, and interference fit with the vertical side wall of the corresponding second mold core hole, its first end surface is aligned with the mold matching surface of the second template, and its height is smaller than the corresponding second mold core The depth of the hole, each second mold core is set in the corresponding second mold core hole and sleeve, its first end is located in the corresponding positioning hole of the sleeve, and its second end is located in the corresponding The second mold core hole is tightly matched with the vertical side wall of the corresponding second mold core hole.

根据本申请的一实施方式,上述每一个第一模仁的第一端部的高度大于对应的所述套筒的高度,与所述每一个第一模仁的第一端部连接的所述第二端部的端面与对应的所述套筒的第二端面间具有间隙。According to an embodiment of the present application, the height of the first end of each of the first mold cores is greater than the height of the corresponding sleeve, and the first end of each first mold core is connected to the There is a gap between the end surface of the second end portion and the corresponding second end surface of the sleeve.

根据本申请的一实施方式,上述每一个第一模仁孔内分别设有第一调整垫块,所述每一个第一调整垫块连接对应的第一模仁的第二端部。According to an embodiment of the present application, each of the first mold core holes is respectively provided with a first adjusting pad, and each of the first adjusting pads is connected to the second end of the corresponding first mold core.

根据本申请的一实施方式,上述每一个第二模仁孔内分别设有第二调整垫块,所述每一个第二调整垫块连接对应的第二模仁。According to an embodiment of the present application, each of the above-mentioned second mold core holes is respectively provided with a second adjusting pad, and each of the second adjusting pads is connected to the corresponding second mold core.

根据本申请的一实施方式,上述每一个第一模仁的第一端部的高度大于对应的所述套筒的高度,与所述每一个第一模仁的第一端部连接的所述第二端部的端面与对应的所述套筒的第二端面间具有间隙;所述每一个第二模仁的第一端部的高度大于对应的所述套筒的高度,与所述每一个第二模仁的第一端部连接的所述第二端部的端面与对应的所述套筒的第二端面间具有间隙。According to an embodiment of the present application, the height of the first end of each of the first mold cores is greater than the height of the corresponding sleeve, and the first end of each first mold core is connected to the There is a gap between the end face of the second end portion and the second end face of the corresponding sleeve; the height of the first end portion of each second mold core is greater than the height of the corresponding sleeve, which is different from that of each of the second mold cores. There is a gap between the end surface of the second end connected to the first end of a second mold core and the corresponding second end surface of the sleeve.

根据本申请的一实施方式,上述每一个第一模仁孔内分别设有第一调整垫块,所述每一个第一调整垫块连接对应的第一模仁的第二端部。According to an embodiment of the present application, each of the first mold core holes is respectively provided with a first adjusting pad, and each of the first adjusting pads is connected to the second end of the corresponding first mold core.

根据本申请的一实施方式,上述每一个第二模仁孔内分别设有第二调整垫块,所述每一个第二调整垫块连接对应的第二模仁的第二端部。According to an embodiment of the present application, each of the above-mentioned second mold core holes is respectively provided with a second adjusting pad, and each of the second adjusting pads is connected to the second end of the corresponding second mold core.

根据本申请的一实施方式,上述第一模具组的每一个套筒的高度小于或等于对应的所述第一模仁孔的深度的三分之一。According to an embodiment of the present application, the height of each sleeve of the first mold set is less than or equal to one-third of the depth of the corresponding first mold core hole.

根据本申请的一实施方式,上述第一模具组的每一个套筒的定位孔的内径大于对应的所述第一模仁的第一端部的外径。According to an embodiment of the present application, the inner diameter of the positioning hole of each sleeve of the first mold set is larger than the outer diameter of the corresponding first end portion of the first mold core.

根据本申请的一实施方式,上述位于所述套筒的第一端面的所述定位孔的第一开口的直径小于位于所述套筒的第二端面的所述定位孔的第二开口的直径。According to an embodiment of the present application, the diameter of the first opening of the positioning hole located on the first end surface of the sleeve is smaller than the diameter of the second opening of the positioning hole located on the second end surface of the sleeve .

根据本申请的一实施方式,上述第二模具组的每一个套筒的高度小于或等于对应的所述第二模仁孔的深度的三分之一。According to an embodiment of the present application, the height of each sleeve of the second mold set is less than or equal to one-third of the depth of the corresponding second mold core hole.

根据本申请的一实施方式,上述第二模具组的每一个套筒的定位孔的内径大于对应的所述第二模仁的第一端部的外径。According to an embodiment of the present application, the inner diameter of the positioning hole of each sleeve of the second mold set is larger than the outer diameter of the corresponding first end portion of the second mold core.

与现有技术相比,本申请可以获得包括以下技术效果:Compared with the prior art, the present application can obtain the following technical effects:

本申请的模具结构通过套筒的设置,于调整模仁尺寸时,仅需更换可容置调整后的模仁的套筒,不需修改模板的模仁孔的尺寸或更换新的模板;于调整镜片芯厚时,无需重新设计模具结构的浇口及流道,不需更换模仁。The mold structure of the present application is set by the sleeve. When adjusting the size of the mold core, only the sleeve that can accommodate the adjusted mold core needs to be replaced, and there is no need to modify the size of the mold core hole of the template or replace a new template; When adjusting the thickness of the lens core, there is no need to redesign the gate and runner of the mold structure, and there is no need to replace the mold core.

附图说明Description of drawings

图1为本申请第一实施例的模具结构的剖面图。FIG. 1 is a cross-sectional view of the mold structure of the first embodiment of the present application.

图2为图1的A区域的放大图。FIG. 2 is an enlarged view of area A in FIG. 1 .

图3为本申请第一实施例的第一模具组的局部示意图。FIG. 3 is a partial schematic diagram of the first mold set of the first embodiment of the present application.

图4为本申请第二实施例的模具结构的剖面图。FIG. 4 is a cross-sectional view of the mold structure of the second embodiment of the present application.

图5为本申请第三实施例的模具结构的剖面图。FIG. 5 is a cross-sectional view of the mold structure of the third embodiment of the present application.

图6为本申请第四实施例的模具结构的局部示意图。FIG. 6 is a partial schematic view of the mold structure of the fourth embodiment of the present application.

图7为本申请第五实施例的模具结构的局部示意图。FIG. 7 is a partial schematic view of the mold structure of the fifth embodiment of the present application.

图8为本申请第五实施例的模具结构的使用状态图。FIG. 8 is a view of the use state of the mold structure of the fifth embodiment of the present application.

图9为本申请第五实施例的模具结构的另一使用状态图。FIG. 9 is another usage state view of the mold structure of the fifth embodiment of the present application.

图10为本申请第六实施例的模具结构的局部示意图。FIG. 10 is a partial schematic view of the mold structure of the sixth embodiment of the present application.

图11为本申请第七实施例的第一模具组的局部示意图。FIG. 11 is a partial schematic view of the first mold set of the seventh embodiment of the present application.

图12为本申请第八实施例的模具结构的剖面图。FIG. 12 is a cross-sectional view of the mold structure of the eighth embodiment of the present application.

具体实施方式detailed description

以下将以图式揭露本申请的多个实施方式,为明确说明起见,许多实务上的细节将在以下叙述中一并说明。然而,应了解到,这些实务上的细节不应用以限制本申请。也就是说,在本申请的部分实施方式中,这些实务上的细节是非必要的。此外,为简化图式起见,一些习知惯用的结构与组件在图式中将以简单的示意的方式绘示之。A number of implementations of the present application will be disclosed in the following figures. For the sake of clarity, many practical details will be described together in the following description. It should be understood, however, that these practical details should not be used to limit the application. That is to say, in some embodiments of the present application, these practical details are unnecessary. In addition, for the sake of simplifying the drawings, some well-known and commonly used structures and components will be shown in a simple schematic manner in the drawings.

关于本文中所使用之“第一”、“第二”等,并非特别指称次序或顺位的意思,亦非用以限定本申请,其仅仅是为了区别以相同技术用语描述的组件或操作而已。The terms "first", "second", etc. used herein do not specifically refer to a sequence or order, nor are they used to limit the present application, but are only used to distinguish components or operations described with the same technical terms. .

请参阅图1、图2及图3,其是本申请第一实施例的模具结构1的剖面图、图1的A区域的放大图及第一模具组10的局部示意图;如图所示,本实施例提供一种单穴式模具结构1,模具结构1包括第一模具组10及与第一模具组10合模的第二模具组11,第一模具组10包括第一模板101、套筒102及第一模仁103,第一模板101具有合模面1011及相对合模面1011的第一表面1012,并具有垂直贯穿合模面1011及第一表面1012的第一模仁孔1013。套筒102设置第一模仁孔1013,其外侧壁与第一模仁孔1013的垂直侧壁干涉配合,其第一端面1021与合模面1011切齐。套筒102具有定位孔1022,套筒102的高度h小于第一模仁孔1013的深度d,尤其套筒102的高度h小于第一模仁孔1013的深度d的一半为佳,而本实施例的套筒102的高度h等于或小于第一模仁孔1013的深度d的三分之一。Please refer to Fig. 1, Fig. 2 and Fig. 3, which are a sectional view of the mold structure 1 of the first embodiment of the present application, an enlarged view of the A region of Fig. 1 and a partial schematic diagram of the first mold group 10; as shown in the figure, The present embodiment provides a single-cavity mold structure 1, the mold structure 1 includes a first mold set 10 and a second mold set 11 matched with the first mold set 10, the first mold set 10 includes a first template 101, a cover The cylinder 102 and the first mold core 103, the first template 101 has a mold clamping surface 1011 and a first surface 1012 opposite to the mold clamping surface 1011, and has a first mold core hole 1013 vertically penetrating through the mold clamping surface 1011 and the first surface 1012 . The sleeve 102 is provided with a first core hole 1013 , the outer wall of which is in interference fit with the vertical side wall of the first core hole 1013 , and the first end surface 1021 of which is flush with the mold-matching surface 1011 . The sleeve 102 has a positioning hole 1022. The height h of the sleeve 102 is less than the depth d of the first core hole 1013, especially the height h of the sleeve 102 is less than half of the depth d of the first core hole 1013. In this example, the height h of the sleeve 102 is equal to or less than one-third of the depth d of the first core hole 1013 .

第一模仁103设置于第一模仁孔1013及套筒102的定位孔1022,其具有第一端部1031及与第一端部1031连接的第二端部1032,第一端部1031与第二端部1032的中心轴线位于同一线上。第一模仁103的第一端部1031的外径小于其第二端部1032的外径,第一模仁103的第一端部1031设置于套筒102的定位孔1022,其第二端部1032设置于第一模仁孔1013。第一模仁103的第二端部1032的外侧壁直接与第一模仁孔1013的垂直侧壁紧配,第一模仁103、第一模仁孔1013及套筒102的定位孔1022的中心轴线位于同一线上。本实施例的第一模具组10为固定侧模具组,第一模板101的第一表面1012设有固定侧固定板104,第一模仁103固定于固定侧固定板104。其中靠近第一模板101的合模面1011的第一模仁103的端面具有成型模穴1033,套筒102的第一端面1021具有浇口1024,浇口1024与成型模穴1033及位于第一模板101的合模面1011的流道1014连通。The first mold core 103 is arranged in the positioning hole 1022 of the first mold core hole 1013 and the sleeve 102, which has a first end 1031 and a second end 1032 connected to the first end 1031, the first end 1031 and the second end 1032 connected to the first end 1031. The central axes of the second end portion 1032 are on the same line. The outer diameter of the first end 1031 of the first mold core 103 is smaller than the outer diameter of its second end 1032, the first end 1031 of the first mold core 103 is arranged in the positioning hole 1022 of the sleeve 102, and its second end The portion 1032 is disposed in the first core hole 1013 . The outer side wall of the second end 1032 of the first mold core 103 is directly matched with the vertical side wall of the first mold core hole 1013, the first mold core 103, the first mold core hole 1013 and the positioning hole 1022 of the sleeve 102 The central axes are on the same line. The first mold set 10 in this embodiment is a fixed-side mold set, the first surface 1012 of the first template 101 is provided with a fixed-side fixing plate 104 , and the first mold core 103 is fixed on the fixed-side fixing plate 104 . Wherein the end surface of the first mold core 103 close to the clamping surface 1011 of the first template 101 has a molding cavity 1033, and the first end surface 1021 of the sleeve 102 has a gate 1024, and the gate 1024 and the molding cavity 1033 are located at the first The runners 1014 of the clamping surface 1011 of the template 101 communicate with each other.

本实施例的第二模具组11包括第二模板111及第二模仁112,第二模板111具有第二表面1111及与第二表面1111相对合模面1112,并具有第二模仁孔1113,第二模仁112设置于第二模仁孔1113,其外侧壁与第二模仁孔1113的垂直侧壁紧配,第二模仁112与第二模仁孔1113的中心轴线位于同一线上。其中位于合模面1112的第二模仁112的端面1121具有成型模穴1122及浇口1123,浇口1123与成型模穴1122及位于第二模板111的合模面1112的流道1114连通。The second mold set 11 of this embodiment includes a second template 111 and a second mold core 112, the second template 111 has a second surface 1111 and a mold surface 1112 opposite to the second surface 1111, and has a second mold core hole 1113 , the second mold core 112 is set in the second mold core hole 1113, and its outer wall closely matches the vertical side wall of the second mold core hole 1113, and the central axes of the second mold core 112 and the second mold core hole 1113 are on the same line superior. Wherein the end surface 1121 of the second mold core 112 located on the clamping surface 1112 has a forming cavity 1122 and a gate 1123 , and the gate 1123 communicates with the forming cavity 1122 and the runner 1114 located on the clamping surface 1112 of the second template 111 .

本实施例的第二模具组11为可动侧模具组,第二模板111的第二表面1111设有承座113,第二模仁112固定于承座113。承座113的一侧具有容置槽1131,可动侧固定板114设置于承座113的一侧。可动侧固定板114上设有顶出机构115,顶出机构115位于承座113的容置槽1131,承座113的容置槽1131为顶出机构115垂直移动的空间。顶出机构115包括至少一个顶出销1151,至少一个顶出销1151的一端穿过承座113及第二模板111,并位于第二模板111的合模面1112的流道1114。The second mold set 11 in this embodiment is a movable side mold set, the second surface 1111 of the second template 111 is provided with a seat 113 , and the second mold core 112 is fixed on the seat 113 . One side of the seat 113 has a receiving groove 1131 , and the movable side fixing plate 114 is disposed on one side of the seat 113 . The movable side fixed plate 114 is provided with an ejection mechanism 115 , and the ejection mechanism 115 is located in the accommodation groove 1131 of the seat 113 , and the accommodation groove 1131 of the seat 113 is a space for the ejection mechanism 115 to move vertically. The ejection mechanism 115 includes at least one ejection pin 1151 , one end of the at least one ejection pin 1151 passes through the socket 113 and the second template 111 , and is located at the flow channel 1114 of the mold-mating surface 1112 of the second template 111 .

当本实施例的模具结构1于使用时,为固定侧模具组的第一模具组10设置于为可动侧模具组的第二模具组11的上方,第一模具组10的合模面1011与第二模具组11的合模面1112对应,第二模仁孔1113对应第一模仁孔1013,第二模仁孔1113与第一模仁孔1013的中心轴线位于同一线上。第一模仁103对应第二模仁112,第一模仁103与第二模仁112的中心轴线位于同一线上。当第一模具组10与第二模具组11进行合模时,第一模具组10的合模面1011与第二模具组11的合模面1112接触,第一模仁103的成型模穴1033与第二模仁112的成型模穴1122形成镜片成型腔12,第一模具组10的套筒102的第一端面1021与第二模具组11的第二模仁112的成型模穴1122周围的端面1121密合,第一模具组10的浇口1024及第二模具组11的浇口1123与镜片成型腔12连通。接著通入塑料至第一模具组10,塑料经第一模具组10的流道1014及第二模具组11的流道1114流至第一模具组10的浇口1024及第二模具组11的浇口1123,再流入镜片成型腔12,如此塑料于镜片成型腔12内形成镜片。When the mold structure 1 of the present embodiment is in use, the first mold set 10 of the fixed side mold set is arranged above the second mold set 11 of the movable side mold set, and the clamping surface 1011 of the first mold set 10 Corresponding to the clamping surface 1112 of the second mold set 11 , the second core hole 1113 corresponds to the first core hole 1013 , and the central axes of the second core hole 1113 and the first core hole 1013 are on the same line. The first mold core 103 corresponds to the second mold core 112, and the central axes of the first mold core 103 and the second mold core 112 are located on the same line. When the first mold set 10 and the second mold set 11 were clamped, the clamping surface 1011 of the first mold set 10 was in contact with the clamping surface 1112 of the second mold set 11, and the molding cavity 1033 of the first mold core 103 The lens molding cavity 12 is formed with the molding cavity 1122 of the second mold core 112, the first end surface 1021 of the sleeve 102 of the first mold set 10 and the surrounding area of the molding cavity 1122 of the second mold core 112 of the second mold set 11 The end faces 1121 are in close contact, and the gate 1024 of the first mold set 10 and the gate 1123 of the second mold set 11 communicate with the lens forming cavity 12 . Then pass plastic to the first mold group 10, the plastic flows to the gate 1024 of the first mold group 10 and the second mold group 11 through the runner 1014 of the first mold group 10 and the runner 1114 of the second mold group 11. The gate 1123 flows into the lens forming cavity 12 again, so that the plastic forms a lens in the lens forming cavity 12 .

本实施例的套筒102的外侧壁与第一模仁孔1013的垂直侧壁干涉配合,即套筒102无须通过任何螺丝或固定组件固定于第一模仁孔1013,使其容易组装也容易卸除。第一模仁103的成型模穴1033的尺寸依照欲成型的镜片尺寸而定,当欲成型的镜片尺寸须改变时,成型模穴1033的尺寸随其改变,第一模仁103的第一端部1031的外径也须改变,套筒102的定位孔1022的内径也须改变,然本实施例的套筒102根据实际成型需求替换成符合需求的套筒102,即套筒102的定位孔1022容置尺寸改变后的第一模仁103。The outer wall of the sleeve 102 in this embodiment is interference-fitted with the vertical side wall of the first core hole 1013, that is, the sleeve 102 does not need to be fixed to the first core hole 1013 by any screws or fixing components, making it easy to assemble remove. The size of the molding cavity 1033 of the first mold core 103 depends on the size of the lens to be molded. When the size of the lens to be molded needs to be changed, the size of the molding cavity 1033 changes accordingly. The first end of the first mold core 103 The outer diameter of the part 1031 must also be changed, and the inner diameter of the positioning hole 1022 of the sleeve 102 must also be changed, but the sleeve 102 of this embodiment is replaced with a sleeve 102 that meets the requirements according to the actual molding requirements, that is, the positioning hole of the sleeve 102 1022 accommodates the first mold core 103 whose size has been changed.

本实施例的套筒102仅是干涉配合于第一模仁孔1013,于卸除过程中无须使用其他特殊卸除工具卸除原本设置于第一模仁孔1013的套筒102,也无须重新修改第一模板101的第一模仁孔1013的内径或更换新的第一模板101,只要更换符合第一模仁103尺寸的套筒102。The sleeve 102 of this embodiment is only an interference fit in the first die core hole 1013. During the removal process, it is not necessary to use other special removal tools to remove the sleeve 102 originally installed in the first die core hole 1013, and it is not necessary to reinstall the sleeve 102. Modify the inner diameter of the first core hole 1013 of the first template 101 or replace the first template 101 with a new one, as long as the sleeve 102 matching the size of the first core 103 is replaced.

本实施例的套筒102的定位孔1022的内径大于第一模仁103的第一端部1031的外径,也表示套筒102的定位孔1022与第一模仁103的第一端部1031间具有间隙,此间隙具有排气用途,让镜片成型腔12内的气体可从套筒102与第一模仁103间的间隙排出,避免镜片成型腔12所成型的镜片发生成型问题,本申请的模具结构1的排气效果佳,提高镜片的生产质量及良品率。The inner diameter of the positioning hole 1022 of the sleeve 102 of the present embodiment is greater than the outer diameter of the first end 1031 of the first mold core 103, which also means that the positioning hole 1022 of the sleeve 102 and the first end 1031 of the first mold core 103 There is a gap between them, and this gap is used for exhausting, so that the gas in the lens forming cavity 12 can be discharged from the gap between the sleeve 102 and the first mold core 103, so as to avoid forming problems of the lenses formed by the lens forming cavity 12. This application The mold structure 1 has a good exhaust effect, which improves the production quality and yield of the lens.

此外,本实施例的第一模仁103的第一端部1031的高度H大于套筒102的高度h,使与第一模仁103的第一端部1031连接的第二端部1032的端面1034与套筒102的第二端面1023间具有间隙,换句话说,第一模仁103的第二端部1032不与套筒102接触,避免第一模仁103与套筒102发生重复干涉的问题。In addition, the height H of the first end portion 1031 of the first mold core 103 in this embodiment is greater than the height h of the sleeve 102, so that the end surface of the second end portion 1032 connected to the first end portion 1031 of the first mold core 103 There is a gap between 1034 and the second end surface 1023 of the sleeve 102, in other words, the second end 1032 of the first mold core 103 does not contact the sleeve 102, so as to avoid repeated interference between the first mold core 103 and the sleeve 102 question.

上述提及本实施例的第一模仁103与第二模仁112间具有良好的同轴度,其主要因第一模仁103、第一模仁孔1013及套筒102的定位孔1022的中心轴线位于同一线上,第二模仁112与第二模仁孔1113的中心轴线位于同一线上,然第一模仁孔1013与第二模仁孔1113的中心轴线位于同一线上,使第一模仁103与第二模仁112的中心轴线位于同一线上,使第一模仁103与第二模仁112间具有良好的同轴度,如此镜片成型腔12所成型的镜片不会产生偏心的问题。As mentioned above, the first mold core 103 and the second mold core 112 in this embodiment have good coaxiality, which is mainly due to the first mold core 103, the first mold core hole 1013 and the positioning hole 1022 of the sleeve 102. The central axis is on the same line, the central axis of the second mold core 112 and the second mold core hole 1113 are on the same line, but the central axes of the first mold core hole 1013 and the second mold core hole 1113 are on the same line, so that The central axes of the first mold core 103 and the second mold core 112 are on the same line, so that there is good coaxiality between the first mold core 103 and the second mold core 112, so that the lenses formed by the lens forming cavity 12 will not A problem of eccentricity arises.

本实施例的第一模仁103、第一模仁孔1013及套筒102的定位孔1022的中心轴线位于同一线上,主要于组装过程中,先同时对套筒102的外径及内径进行加工套筒102,套筒102再通过干涉配合方式组装于第一模仁孔1013,并于套筒102的中心形成符合要求的定位孔1022,定位孔1022与第一模仁孔1013的中心轴线位于同一线上。再者,第一模仁103的第二端部1032的外侧壁与第一模仁孔1013的垂直侧壁紧配,使第一模仁103与第一模仁孔1013的中心轴线位于同一线上,最后达到第一模仁103、第一模仁孔1013及套筒102的定位孔1022的中心轴线位于同一线上,也表示第一模仁103、套筒102及第一模仁孔1013具有良好的同轴度。In this embodiment, the central axes of the first core 103, the first core hole 1013, and the positioning hole 1022 of the sleeve 102 are located on the same line. During the assembly process, the outer diameter and inner diameter of the sleeve 102 are firstly adjusted. Process the sleeve 102, and then assemble the sleeve 102 to the first core hole 1013 through interference fit, and form a positioning hole 1022 that meets the requirements in the center of the sleeve 102. The center axis of the positioning hole 1022 and the first core hole 1013 on the same line. Furthermore, the outer side wall of the second end 1032 of the first mold core 103 is closely matched with the vertical side wall of the first mold core hole 1013, so that the central axes of the first mold core 103 and the first mold core hole 1013 are on the same line Above, the central axes of the first mold core 103, the first mold core hole 1013 and the positioning hole 1022 of the sleeve 102 are finally on the same line, which also means that the first mold core 103, the sleeve 102 and the first mold core hole 1013 Has good coaxiality.

另外,因本实施例的第一模仁孔1013的侧壁为垂直平整侧壁,即第一模仁孔1013的任一处的孔径一致,也表示第一模仁孔1013未经过放电加工或铣床加工,不会因额外加工而产生累积公差。然套筒102及第一模仁103分别与第一模仁孔1013紧配,如此有效避免套筒102及第一模仁103组装于第一模仁孔1013时产生累积公差,提升第一模具组10的组装精度。In addition, because the side wall of the first die core hole 1013 in this embodiment is a vertical flat side wall, that is, the diameter of any part of the first die core hole 1013 is the same, which also means that the first die core hole 1013 has not undergone electrical discharge machining or Milling without accumulating tolerances due to additional machining. However, the sleeve 102 and the first mold core 103 are tightly matched with the first mold core hole 1013, so that the cumulative tolerance generated when the sleeve 102 and the first mold core 103 are assembled in the first mold core hole 1013 is effectively avoided, and the first mold can be improved. Assembly accuracy of group 10.

本实施例的第二模仁112的中心轴线与第二模仁孔1113的中心轴线位于同一线上,其与第一模仁孔1013相同,主要因第二模仁孔1113的垂直侧壁未经过放电加工或铣床加工,第二模仁孔1113的任一处的孔径均相同,不会因额外加工而产生累积公差。第二模仁112的外侧壁与第二模仁孔1113的垂直侧壁紧配时,第二模仁112与第二模仁孔1113的中心轴线位于同一线上,也表示第二模仁112与第二模仁孔1113具有良好的同轴度。The central axis of the second mold core 112 and the central axis of the second mold core hole 1113 in this embodiment are on the same line, which is the same as the first mold core hole 1013, mainly because the vertical side wall of the second mold core hole 1113 is not After electrical discharge machining or milling machine machining, the diameter of any part of the second core hole 1113 is the same, and no cumulative tolerance will be generated due to additional machining. When the outer side wall of the second mold core 112 is closely matched with the vertical side wall of the second mold core hole 1113, the central axis of the second mold core 112 and the second mold core hole 1113 is on the same line, which also means that the second mold core 112 It has good coaxiality with the second core hole 1113.

请参阅图4,其是本申请的第二实施例的模具结构1的示意图;如图所示,本实施例与上述实施例不同在于,本实施例的第一模具组10为可动侧模具组,第二模具组11为固定侧模具组。第一模具组10及第二模具组11的详细结构已于上述实施例中说明,于此不再赘述。因本实施例的第一模具组10为可动模具组,承座113设置于第一模板101的第一表面1012的一侧,其一侧具有容置槽1131,可动侧固定板114设置于承座113的一侧。可动侧固定板114设有顶出机构115,顶出机构115位于承座113与可动侧固定板114间。顶出机构115包括至少一个顶出销1151,至少一个顶出销1151穿过承座113及第一模板101,并位于第一模板101的合模面1011的流道1014。此外,第二模板111的第二表面1111设有固定侧固定板104,第二模仁112固定于固定侧固定板104。Please refer to Fig. 4, which is a schematic diagram of the mold structure 1 of the second embodiment of the present application; as shown in the figure, the difference between this embodiment and the above-mentioned embodiment is that the first mold group 10 of this embodiment is a movable side mold group, the second mold group 11 is a fixed side mold group. The detailed structures of the first mold set 10 and the second mold set 11 have been described in the above embodiments, and will not be repeated here. Because the first mold set 10 of this embodiment is a movable mold set, the seat 113 is arranged on one side of the first surface 1012 of the first template 101, and one side thereof has a receiving groove 1131, and the movable side fixing plate 114 is arranged On one side of the seat 113. The movable side fixing plate 114 is provided with an ejection mechanism 115 , and the ejection mechanism 115 is located between the seat 113 and the movable side fixing plate 114 . The ejection mechanism 115 includes at least one ejection pin 1151 , the at least one ejection pin 1151 passes through the socket 113 and the first template 101 , and is located on the flow channel 1014 of the mold-matching surface 1011 of the first template 101 . In addition, the second surface 1111 of the second template 111 is provided with a fixed side fixing plate 104 , and the second mold core 112 is fixed on the fixed side fixing plate 104 .

请参阅图5,其是本申请第三实施例的模具结构1的剖面图;如图所示,第一实施例及第二实施例的顶出机构为通过顶出销顶出成型于镜片成型腔室的镜片,其为顶出销顶出方式。本实施例的顶出机构115将第二实施例的的顶出机构更换为模仁顶出机构,其顶出第一模仁103,第一模仁103顶出成型于镜片成型腔12的镜片。本实施例的顶出机构115包括推管1152及锁固件1153,推管1152的一端穿过承座113,并抵接于第一模仁103的第二端部1032,锁固件1153穿设于推管1152并锁固于第一模仁103,使推管1152锁固于第一模仁103。当顶出机构115的推管1152往第一模仁103移动时,带动第一模仁103顶出成型于镜片成型腔12内的镜片,此时第一模仁103移动于第一模仁孔1013内,与第一模仁103的第一端部1031连接的第二端部1032的端面1034与套筒102的第二端面1023间具有间隙(如图3所示),此间隙可作为第一模仁103的移动空间,其垂直距离大于顶出机构115顶出第一模仁103的距离,可避免第一模仁103的第二端部1032与套筒102接触,避免发生重复干涉的问题。此外套筒102的高度小于第一模仁孔1013的深度,减少第一模仁103与套筒102的接触面积,可减少第一模仁103移动而与套筒102产生摩擦的机会,降低套筒102的磨损,提升套筒102的使用寿命。Please refer to Fig. 5, which is a cross-sectional view of the mold structure 1 of the third embodiment of the present application; The lens of the cavity is ejected by the ejector pin. The ejection mechanism 115 of this embodiment replaces the ejection mechanism of the second embodiment with a mold core ejection mechanism, which ejects the first mold core 103, and the first mold core 103 ejects the lens formed in the lens forming cavity 12 . The ejector mechanism 115 of this embodiment includes a push tube 1152 and a locking member 1153. One end of the push tube 1152 passes through the seat 113 and abuts against the second end 1032 of the first mold core 103, and the locking member 1153 passes through the The push tube 1152 is locked to the first mold core 103 so that the push tube 1152 is locked to the first mold core 103 . When the push tube 1152 of the ejector mechanism 115 moves toward the first mold core 103, it drives the first mold core 103 to eject the lens formed in the lens forming cavity 12. At this time, the first mold core 103 moves to the first mold core hole In 1013, there is a gap between the end face 1034 of the second end portion 1032 connected to the first end portion 1031 of the first mold core 103 and the second end face 1023 of the sleeve 102 (as shown in FIG. 3 ). The vertical distance of the moving space of the first mold core 103 is larger than the distance that the ejection mechanism 115 ejects the first mold core 103, which can prevent the second end 1032 of the first mold core 103 from contacting the sleeve 102 and avoid repeated interference. question. In addition, the height of the sleeve 102 is smaller than the depth of the first mold core hole 1013, reducing the contact area between the first mold core 103 and the sleeve 102, reducing the chance of friction between the first mold core 103 and the sleeve 102 due to the movement of the first mold core, and reducing the friction of the sleeve 102. Wear of the barrel 102 improves the service life of the sleeve 102.

请参阅图6,其是本申请的第四实施例的模具结构的局部示意图;如图所示,本实施例的模具结构将第一实施例的第二模具组替换成具有套筒116的第二模具组11。本实施例的第二模具组11包括第二模板111、套筒116及第二模仁112,套筒116设置于第二模仁孔1113,其外侧壁与第二模仁孔1113的垂直侧壁干涉配合,其第一端面1161与第二模板111的合模面1112切齐。套筒116的高度小于第二模仁孔1113的深度,其中以小于第二模仁孔1113的深度的二分之一为佳,本实施例的套筒116的高度为第二模仁孔1113的深度的三分之一,当然套筒116的高度也可小于第二模仁孔1113的深度的三分之一。第二模仁112设置于第二模仁孔1113及套筒116的定位孔1162,并具有第一端部1124及连接第一端部1124的第二端部1125,第一端部1124位于定位孔1162内,套筒116的定位孔1162的内径大于对应的第二模仁112的第一端部1124的外径。第二端部1125位于第二模仁孔1113内,其外侧壁与第二模仁孔1113的垂直侧壁紧配。第二模仁112的第二端部1125的端面1126与套筒116的第二端面1163间具有间隙。其中本实施例的模具结构的顶出机构115为顶出销顶出,第二模仁112固定于承座113上;若本实施例的顶出机构115改为模仁顶出机构,顶出机构115连接第二模仁112,以顶出第二模仁112。本实施例的第一模具组10及第二模具组11的作用与第一实施例的第一模具组10的作用一样,于此不再赘述。Please refer to Fig. 6, which is a partial schematic view of the mold structure of the fourth embodiment of the present application; Two die sets 11. The second mold set 11 of the present embodiment comprises a second template 111, a sleeve 116 and a second mold core 112, the sleeve 116 is arranged in the second mold core hole 1113, and its outer wall is in line with the vertical side of the second mold core hole 1113 The walls are interference fit, and the first end surface 1161 of the wall is flush with the mating surface 1112 of the second template 111 . The height of the sleeve 116 is less than the depth of the second core hole 1113, preferably less than 1/2 of the depth of the second core hole 1113, the height of the sleeve 116 of this embodiment is the second core hole 1113 1/3 of the depth of the sleeve 116, of course, the height of the sleeve 116 can also be less than 1/3 of the depth of the second core hole 1113. The second mold core 112 is arranged in the second mold core hole 1113 and the positioning hole 1162 of the sleeve 116, and has a first end 1124 and a second end 1125 connected to the first end 1124, and the first end 1124 is positioned at the positioning hole 1162. In the hole 1162 , the inner diameter of the positioning hole 1162 of the sleeve 116 is larger than the outer diameter of the corresponding first end portion 1124 of the second core 112 . The second end portion 1125 is located in the second core hole 1113 , and its outer wall closely matches the vertical side wall of the second core hole 1113 . There is a gap between the end surface 1126 of the second end portion 1125 of the second mold core 112 and the second end surface 1163 of the sleeve 116 . Wherein the ejection mechanism 115 of the mold structure of this embodiment is ejection pin ejection, and the second mold core 112 is fixed on the seat 113; if the ejection mechanism 115 of this embodiment is changed to a mold core ejection mechanism, the ejection The mechanism 115 is connected with the second mold core 112 to eject the second mold core 112 . The functions of the first mold set 10 and the second mold set 11 in this embodiment are the same as those of the first mold set 10 in the first embodiment, and will not be repeated here.

由上述可知,具有套筒的模具组可应用于固定侧模具组或可动侧模具组,或同时应用于固定侧模具组及可动侧模具组,也可适用于顶出销顶出的模具结构或模仁顶出的模具结构。It can be seen from the above that the mold set with sleeve can be applied to the fixed side mold set or the movable side mold set, or both the fixed side mold set and the movable side mold set, and can also be applied to the mold with ejector pin ejection Structure or mold core ejected mold structure.

请参阅图7,其是本申请第五实施例的模具结构的局部示意图;如图所示,本实施例的模具结构与第一实施例的模具结构不同在于,本实施例的第一模具组10更包括第一调整垫块105,第二模具组11更包括第二调整垫块117。第一调整垫块105连接第一模仁103的第二端部1032,并位于第一模仁103与固定侧固定板104间,第一模仁103及第一调整垫块105固定于固定侧固定板104。第二调整垫块117连接第二模仁112,并位于第二模仁112与承座113间,第二模仁112及第二调整垫块117固定于承座113。本实施例的模具结构根据第一调整垫块105及第二调整垫块117的厚度决定第一模仁103与第二模仁112间的间距,进而决定欲成型于镜片成型腔12内的镜片的芯厚。Please refer to Fig. 7, which is a partial schematic diagram of the mold structure of the fifth embodiment of the present application; as shown in the figure, the mold structure of this embodiment is different from the mold structure of the first embodiment in that the first mold group of this embodiment 10 further includes a first adjusting pad 105 , and the second mold set 11 further includes a second adjusting pad 117 . The first adjustment pad 105 is connected to the second end 1032 of the first mold core 103, and is located between the first mold core 103 and the fixed side fixing plate 104, the first mold core 103 and the first adjustment pad 105 are fixed on the fixed side Fixed plate 104 . The second adjusting pad 117 is connected to the second mold core 112 and is located between the second mold core 112 and the seat 113 . The second mold core 112 and the second adjusting pad 117 are fixed on the seat 113 . The mold structure of this embodiment determines the distance between the first mold core 103 and the second mold core 112 according to the thickness of the first adjusting pad 105 and the second adjusting pad 117, and then determines the lens to be molded in the lens forming cavity 12 core thickness.

本实施例的模具结构欲调整镜片的芯厚时,调整第一调整垫块105的厚度,以调整第一模仁103相对于第二模仁112的间距,进而调整欲成型于镜片成型腔12内的镜片的芯厚。请一并参阅图8及9,其是本申请的第五实施例的模具结构的使用状态图;如图所示,当第一调整垫块105的厚度减少时,第一模仁103往远离第二模仁112的方向移动,拉大第一模仁103相对于第二模仁112的间距,并让欲成型于镜片成型腔12的镜片的芯厚增加;反之,当第一调整垫块105的厚度增加时,第一模仁103往靠近第二模仁112的方向移动,缩短第一模仁103相对于第二模仁112的间距,并让欲成型于镜片成型腔12的镜片的芯厚减少。其中第一模仁103的第二端部1032的端面1034与套筒102的第二端面1023间的间隙为预留给第一模仁103移动的空间。上述说明通过调整第一调整垫块105的厚度来调整欲成型于镜片成型腔12的镜片的芯厚。When the mold structure of this embodiment wants to adjust the core thickness of the lens, adjust the thickness of the first adjusting pad 105 to adjust the distance between the first mold core 103 and the second mold core 112, and then adjust the lens molding cavity 12 to be molded. The core thickness of the inner lens. Please refer to Fig. 8 and 9 together, it is the use status diagram of the mold structure of the fifth embodiment of the present application; The direction of the second mold core 112 is moved to widen the distance between the first mold core 103 and the second mold core 112, and to increase the core thickness of the lens to be molded in the lens forming cavity 12; When the thickness of 105 increases, the first mold core 103 moves towards the direction close to the second mold core 112, shortening the distance between the first mold core 103 and the second mold core 112, and allowing the lens to be molded in the lens forming cavity 12 Core thickness is reduced. The gap between the end surface 1034 of the second end portion 1032 of the first mold core 103 and the second end surface 1023 of the sleeve 102 is a space reserved for the movement of the first mold core 103 . In the above description, the core thickness of the lens to be molded in the lens forming cavity 12 is adjusted by adjusting the thickness of the first adjusting spacer 105 .

当第一调整垫块105的厚度减少或增加时,使第一模仁103移动于第一模仁孔1013内,但套筒102不会移动,如此第一模具组10与第二模具组11进行合模时,套筒102的第一端面1021仍能与第二模仁112的端面1121密合,如此镜片成型腔12所成型的镜片不会产生毛边,也使镜片达到符合需求的芯厚,此外第一模具组10的浇口1024形成于套筒102的第一端面1021,如此浇口1024位置不会随第一模仁103移动,如此不必更换第一模仁103。其中第一调整垫块105的厚度可通过研磨减少第一调整垫块105的厚度,或者将第一调整垫块105更换为不同厚度的调整垫块,通过上述方式调整的模具结构具有高精度。本实施例的第一调整垫块105及第二调整垫块117也可应用于第二实施例的模具结构,第一调整垫块105设置于第一模仁与承座间,第二调整垫块117设置于第二模仁与固定侧固定板间,其调整方式与上述相同,于此不再赘述。上述第二调整垫块117可省略设置,也能达到上述作用。When the thickness of the first adjusting pad 105 decreases or increases, the first mold core 103 is moved in the first mold core hole 1013, but the sleeve 102 will not move, so that the first mold set 10 and the second mold set 11 When closing the mold, the first end surface 1021 of the sleeve 102 can still be in close contact with the end surface 1121 of the second mold core 112, so that the lens formed by the lens forming cavity 12 will not produce burrs, and the lens can reach the required core thickness In addition, the gate 1024 of the first mold set 10 is formed on the first end surface 1021 of the sleeve 102, so that the position of the gate 1024 will not move with the first mold core 103, so that the first mold core 103 does not need to be replaced. The thickness of the first spacer 105 can be reduced by grinding, or the first spacer 105 can be replaced with a spacer with a different thickness. The mold structure adjusted by the above method has high precision. The first adjusting pad 105 and the second adjusting pad 117 of this embodiment can also be applied to the mold structure of the second embodiment. The first adjusting pad 105 is arranged between the first mold core and the seat, and the second adjusting pad The block 117 is arranged between the second mold core and the fixed side fixed plate, and its adjustment method is the same as above, and will not be repeated here. The above-mentioned second adjustment block 117 can be omitted, and the above-mentioned effect can also be achieved.

请参阅图10,其是本申请第六实施例的模具结构的局部示意图;如图所示,本实施例的模具结构与第四实施例的模具结构不同在于,本实施例的第一模具组10更包括设置于第一模仁103与固定侧固定板104间设有第一调整垫块105,第一调整垫块105连接第一模仁103的第二端部1032,第二模具组11更包括设置于第二模仁112与承座113间的第二调整垫块117,第二调整垫块117连接第二模仁112的第二端部1125。本实施例的模具结构根据第一调整垫块105及第二调整垫块117的厚度决定第一模仁103与第二模仁112间的间距,进而决定欲成型于镜片成型腔12内的镜片的芯厚。Please refer to Fig. 10, which is a partial schematic view of the mold structure of the sixth embodiment of the present application; as shown in the figure, the difference between the mold structure of this embodiment and the mold structure of the fourth embodiment is that the first mold group of this embodiment 10 further includes a first adjustment cushion block 105 arranged between the first mold core 103 and the fixed side fixing plate 104, the first adjustment cushion block 105 is connected to the second end 1032 of the first mold core 103, the second mold set 11 It further includes a second adjustment pad 117 disposed between the second mold core 112 and the seat 113 , the second adjustment pad 117 is connected to the second end 1125 of the second mold core 112 . The mold structure of this embodiment determines the distance between the first mold core 103 and the second mold core 112 according to the thickness of the first adjusting pad 105 and the second adjusting pad 117, and then determines the lens to be molded in the lens forming cavity 12 core thickness.

本实施例的模具结构欲调整镜片的芯厚时,同时调整第一调整垫块105及第二调整垫块117的厚度,以调整第一模仁103与第二模仁112的间距,进而调整欲成型于镜片成型腔12内的镜片的芯厚。当第一调整垫块105及第二调整垫块117的厚度减少时,第一模仁103与第二模仁112相互远离,拉大第一模仁103与第二模仁112的间距,并让欲成型于镜片成型腔12的镜片的芯厚增加;反之,当第一调整垫块105及第二调整垫块117的厚度增加时,第一模仁103与第二模仁112相互靠近,缩短第一模仁103与第二模仁112的间距,并让欲成型于镜片成型腔12的镜片的芯厚减少。其中第一模仁103的第二端部1032的端面1034与套筒102的第二端面1023间的间隙为预留给第一模仁103移动的空间,第二模仁112的第二端部1125的端面1126与套筒116的第二端面1163间的间隙为预留给第二模仁112移动的空间。When the mold structure of this embodiment wants to adjust the core thickness of the lens, the thicknesses of the first adjusting pad 105 and the second adjusting pad 117 should be adjusted at the same time to adjust the distance between the first mold core 103 and the second mold core 112, and then adjust The core thickness of the lens to be formed in the lens forming cavity 12 . When the thickness of the first adjusting pad 105 and the second adjusting pad 117 is reduced, the first mold core 103 and the second mold core 112 are far away from each other, the distance between the first mold core 103 and the second mold core 112 is widened, and The core thickness of the lens to be molded in the lens forming cavity 12 is increased; on the contrary, when the thickness of the first adjusting pad 105 and the second adjusting pad 117 is increased, the first mold core 103 and the second mold core 112 are close to each other, The distance between the first mold core 103 and the second mold core 112 is shortened, and the core thickness of the lens to be molded in the lens forming cavity 12 is reduced. Wherein the gap between the end surface 1034 of the second end 1032 of the first mold core 103 and the second end surface 1023 of the sleeve 102 is the space reserved for the first mold core 103 to move, the second end of the second mold core 112 The gap between the end surface 1126 of the sleeve 1125 and the second end surface 1163 of the sleeve 116 is a space reserved for the movement of the second core 112 .

上述说明通过调整第一调整垫块105及第二调整垫块117的厚度来调整欲成型于镜片成型腔12的镜片的芯厚。当第一调整垫块105及第二调整垫块117的厚度减少或增加时,使第一模仁103及第二模仁112分别移动于第一模仁孔1013及第二模仁孔1113内,但第一模具组10的套筒102及第二模具组11的套筒116不会移动,如此第一模具组10与第二模具组11进行合模时,第一模具组10的套筒102的第一端面1021仍能与第二模具组11的套筒116的第一端面1161密合,如此镜片成型腔12所成型的镜片不会产生毛边,也使镜片达到符合需求的芯厚,此外第一模具组10的浇口1024形成于其套筒102的第一端面1021,第二模具组11的浇口1123形成于其套筒116的第一端面1161,如此第一模具组10的浇口1024及第二模具组11的浇口1123的位置不会随第一模仁103及第二模仁112移动,如此不必重新设计第一模具组10的浇口1024及第二模具组11的浇口1123,不必更换第一模仁103及第二模仁112。其中第一调整垫块105及第二调整垫块117的厚度可通过研磨减少第一调整垫块105及第二调整垫块117的厚度,或者将第一调整垫块105及第二调整垫块117更换为不同厚度的调整垫块,通过上述方式调整的模具结构具有高精度。In the above description, the core thickness of the lens to be molded in the lens forming cavity 12 is adjusted by adjusting the thickness of the first adjusting spacer 105 and the second adjusting spacer 117 . When the thickness of the first adjusting pad 105 and the second adjusting pad 117 decreases or increases, the first mold core 103 and the second mold core 112 are moved in the first mold core hole 1013 and the second mold core hole 1113 respectively , but the sleeve 102 of the first mold set 10 and the sleeve 116 of the second mold set 11 will not move, so that when the first mold set 10 and the second mold set 11 are molded together, the sleeve of the first mold set 10 The first end surface 1021 of 102 can still be in close contact with the first end surface 1161 of the sleeve 116 of the second mold set 11, so that the lens formed by the lens forming cavity 12 will not produce burrs, and the lens can reach the required core thickness. In addition, the gate 1024 of the first mold set 10 is formed on the first end surface 1021 of its sleeve 102, and the gate 1123 of the second mold set 11 is formed on the first end surface 1161 of its sleeve 116, so that the first mold set 10 The positions of the gate 1024 and the gate 1123 of the second mold set 11 will not move with the first mold core 103 and the second mold core 112, so there is no need to redesign the gate 1024 of the first mold set 10 and the second mold set 11 The gate 1123 does not need to replace the first mold core 103 and the second mold core 112. Wherein the thickness of the first spacer 105 and the second spacer 117 can reduce the thickness of the first spacer 105 and the second spacer 117 by grinding, or the first spacer 105 and the second spacer 117 is replaced by adjusting pads of different thicknesses, and the mold structure adjusted by the above method has high precision.

请参阅图11,其是本申请第七实施例的第一模具组10的示意图;如图所示,本实施例的模具结构与第一实施例的模具结构不同在于,本实施例的第一模具组10包括第一模板101、套筒102、第一模仁103及支撑套筒106,套筒102设置于第一模板101的第一模仁孔1013,其外侧壁与第一模仁孔1013的垂直侧壁干涉配合,套筒102的第一端面1021与第一模板101的合模面1011切齐,支撑套筒106设置于第一模仁孔1013,其抵接于套筒102的第二端面1023,支撑套筒106的外侧壁与第一模仁孔1013的垂直侧壁干涉配合。支撑套筒106的固定孔1061与套筒102的定位孔1022相连通,第一模仁103设置于支撑套筒106及套筒102,第一模仁103的第一端部1031位于套筒102的定位孔1022,其外侧壁与定位孔1022的侧壁间具有间隙。第一模仁103的第二端部1032位于支撑套筒106的固定孔1061,其外侧壁与固定孔1061的垂直侧壁紧配。第一模仁103的第二端部1032的端面1034与套筒102的第二端面1023间具有间距。第一实施例的模具结构用于成型小尺寸的镜片,本实施例的模具结构用于成型大尺寸的镜片,随著欲成型的镜片尺寸增大,第一模仁103的尺寸也越大,所以需要使用大尺寸的套筒102,套筒102重量也越重,需要增设支撑套筒106抵接于套筒102的第二端面1023,以支撑套筒102。Please refer to FIG. 11 , which is a schematic diagram of the first mold set 10 of the seventh embodiment of the present application; as shown in the figure, the mold structure of this embodiment is different from that of the first embodiment in that the first The mold group 10 includes a first template 101, a sleeve 102, a first mold core 103 and a support sleeve 106. The sleeve 102 is arranged on the first mold core hole 1013 of the first template 101, and its outer wall is in contact with the first mold core hole. The vertical side wall of 1013 is interference fit, the first end surface 1021 of the sleeve 102 is aligned with the mold-matching surface 1011 of the first template 101, and the support sleeve 106 is arranged in the first mold core hole 1013, which is in contact with the sleeve 102 The second end surface 1023 , the outer side wall of the support sleeve 106 is in interference fit with the vertical side wall of the first core hole 1013 . The fixing hole 1061 of the support sleeve 106 communicates with the positioning hole 1022 of the sleeve 102, the first mold core 103 is arranged on the support sleeve 106 and the sleeve 102, and the first end 1031 of the first mold core 103 is located on the sleeve 102 The positioning hole 1022 has a gap between its outer wall and the side wall of the positioning hole 1022 . The second end portion 1032 of the first mold core 103 is located in the fixing hole 1061 of the support sleeve 106 , and its outer sidewall closely matches the vertical sidewall of the fixing hole 1061 . There is a distance between the end surface 1034 of the second end portion 1032 of the first mold core 103 and the second end surface 1023 of the sleeve 102 . The mold structure of the first embodiment is used for molding small-sized lenses, and the mold structure of this embodiment is used for molding large-sized lenses. As the size of the lens to be molded increases, the size of the first mold core 103 also increases. Therefore, it is necessary to use a large-sized sleeve 102 , and the heavier the weight of the sleeve 102 , it is necessary to add a support sleeve 106 to abut against the second end surface 1023 of the sleeve 102 to support the sleeve 102 .

本实施例的第一模具组10的结构可应用于第二实施例的模具结构的第一模具组,也可应用于第四实施例的模具结构的第一模具组及第二模具组,于此不再赘述。The structure of the first mold set 10 of this embodiment can be applied to the first mold set of the mold structure of the second embodiment, and can also be applied to the first mold set and the second mold set of the mold structure of the fourth embodiment. This will not be repeated here.

上述位于套筒102的第一端面1021的定位孔1022的第一开口1025的直径小于位于套筒102的第二端面1023的定位孔1022的第二开口1026的直径,如此让第一模仁103的第一端部1031容易从位于套筒102的第二端面1023的定位孔1022的第二开口1026进入定位孔1022内。此套筒102的结构可应用于上述实施例的模具结构的套筒。上述实施例的模具结构以注塑用的模具结构为例,本申请的具有套筒的模具结构可用于冲压模具,于此不再赘述。The diameter of the first opening 1025 of the positioning hole 1022 on the first end surface 1021 of the sleeve 102 is smaller than the diameter of the second opening 1026 of the positioning hole 1022 on the second end surface 1023 of the sleeve 102, so that the first mold core 103 The first end portion 1031 of the sleeve 102 can easily enter the positioning hole 1022 from the second opening 1026 of the positioning hole 1022 on the second end surface 1023 of the sleeve 102 . The structure of the sleeve 102 can be applied to the sleeve of the mold structure of the above-mentioned embodiment. The mold structure in the above embodiments is taken as an example for injection molding. The mold structure with a sleeve of the present application can be used in a stamping mold, and will not be repeated here.

请参阅图12,其是本申请第八实施例的模具结构1的剖面图;如图所示,上述实施例的模具结构为单穴式模具结构,本实施例的模具结构1也可为多穴式模具结构1,本实施例的第一模板101具有多个第一模仁孔1013,每一个模仁孔1013内设有套筒102及第一模仁103,如图3所示,第二模板111也具有对应多个第一模仁孔1013的多个第二模仁孔1113,每一个第二模仁孔1113设有第二模仁112。当然每一个第二模仁孔1113内也可以改设置套筒及模仁的结构,或于每一个第一模仁孔1013或第二模仁孔1113改设置套筒、支撑套筒及模仁的结构,其结构如图11所示,于此不再赘述。Please refer to Fig. 12, which is a sectional view of the mold structure 1 of the eighth embodiment of the present application; Cave mold structure 1, the first template 101 of the present embodiment has a plurality of first core holes 1013, each core hole 1013 is provided with a sleeve 102 and a first core 103, as shown in Figure 3, the first The second template 111 also has a plurality of second die core holes 1113 corresponding to the plurality of first die core holes 1013 , and each second die core hole 1113 is provided with a second die core 112 . Of course, the structure of the sleeve and the mold core can also be changed in each second mold core hole 1113, or the sleeve, support sleeve and mold core can be set in each of the first mold core hole 1013 or the second mold core hole 1113 The structure of which is shown in Figure 11, and will not be repeated here.

综上所述,本申请揭示一种模具结构,其主要于模仁孔内设置套筒及模仁,套筒通过干涉配合的方式装设于模仁孔,不需要通过螺丝或其他固定组件固定,达到容易组装,也不需要通过特殊的拆卸工具即可卸下,达到容易拆卸;当欲成型的镜片尺寸改变时,只须更换可容置符合镜片尺寸的模仁的套筒,不需要修改模板的模仁孔的尺寸或更换新的模板。To sum up, the present application discloses a mold structure, which is mainly provided with a sleeve and a mold core in the core hole of the mold. The sleeve is installed in the core hole of the mold through interference fit, and does not need to be fixed by screws or other fixing components. , to achieve easy assembly, and it can be disassembled without special disassembly tools, so as to achieve easy disassembly; when the size of the lens to be formed changes, only the sleeve that can accommodate the mold core that meets the size of the lens needs to be replaced without modification The size of the core hole of the template or replace with a new template.

本申请的模具结构通过调整垫块调整模仁间的间距时,模仁会移动于模仁孔中,套筒不会产生移动,当模具结构的二个模具组进行合模时,套筒与另一模仁或套筒仍能密合,如此所成型的镜片不会产生毛边,同时也不用重新设计模具结构的浇口及流道,不需要更换新的模仁。When the mold structure of the present application adjusts the space between the mold cores by adjusting the spacer, the mold core will move in the mold core hole, and the sleeve will not move. When the two mold groups of the mold structure are closed, the sleeve and The other mold core or sleeve can still be tightly sealed, so that the molded lens will not produce burrs, and at the same time, there is no need to redesign the gate and runner of the mold structure, and it is not necessary to replace a new mold core.

本申请的模具结构的套筒的定位孔用于容置设有成型模穴的模仁的端部,定位孔与模仁间有间隙,使本申请的模具结构的排气效果佳,可减少本申请的模具结构所成型的镜片发生成型问题。The positioning hole of the sleeve of the mold structure of the present application is used to accommodate the end of the mold core provided with the forming cavity, and there is a gap between the positioning hole and the mold core, so that the exhaust effect of the mold structure of the present application is good and can reduce The lenses molded by the mold structure of the present application have molding problems.

上所述仅为本申请的实施方式而已,并不用于限制本申请。对于本领域技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原理的内所作的任何修改、等同替换、改进等,均应包括在本申请的权利要求范围之内。The above description is only the embodiment of the present application, and is not intended to limit the present application. For those skilled in the art, various modifications and changes may occur in this application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the scope of the claims of the present application.

Claims (14)

1. a kind of mould structure, including the first set of molds and the second set of molds with the first set of molds matched moulds, its feature exist In first set of molds includes the first template, at least one sleeve and at least one first dies, and first template has At least one first die orifices;Each sleeve is arranged at corresponding first die orifice, and with corresponding first die orifice Vertical sidewall interference engagement, the first end face of the sleeve is trimmed with the land area of first template, and which is highly less than The depth of corresponding first die orifice;Each first die is arranged at corresponding first die orifice and sleeve, its First end is located in the location hole of the corresponding sleeve, and its second end is located in corresponding first die orifice, and With the vertical sidewall close-fitting of corresponding first die orifice.
2. mould structure according to claim 1, it is characterised in that second set of molds includes the second template and at least One the second die, the land area of land area correspondence first template of second template, second template have extremely Few second die orifice, each each first die orifice described in the second die orifice correspondence, each second die are arranged In corresponding second die orifice.
3. mould structure according to claim 1, it is characterised in that second set of molds includes the second template, at least One sleeve and at least one second dies, the land area of land area correspondence first template of second template;It is described Second template has at least one second die orifices, each each first die orifice described in the second die orifice correspondence, described Each sleeve of second set of molds is arranged at corresponding second die orifice, and the vertical side with corresponding second die orifice Wall interference engagement, its first end face are trimmed with the land area of second template, and which is highly less than corresponding second die The depth in hole, each second die are arranged at corresponding second die orifice and sleeve, and its first end is located at corresponding In the location hole of the sleeve, its second end be located at corresponding second die orifice in, and with corresponding second mould The vertical sidewall close-fitting in core hole.
4. mould structure according to claim 2, it is characterised in that the height of the first end of each first die Height of the degree more than the corresponding sleeve, the second end being connected with the first end of each first die There is between end face and the second end face of the corresponding sleeve gap.
5. mould structure according to claim 4, it is characterised in that is respectively equipped with described each first die orifice One adjustment cushion block, described each first adjustment cushion block connect the second end of corresponding first die.
6. mould structure according to claim 5, it is characterised in that is respectively equipped with described each second die orifice Two adjustment cushion blocks, described each second adjustment cushion block connect corresponding second die.
7. mould structure according to claim 3, it is characterised in that the height of the first end of each first die Height of the degree more than the corresponding sleeve, the second end being connected with the first end of each first die There is between end face and the second end face of the corresponding sleeve gap;The height of the first end of each second die is big In the height of the corresponding sleeve, the end face of the second end being connected with the first end of each second die There is between the second end face of the corresponding sleeve gap.
8. mould structure according to claim 7, it is characterised in that is respectively equipped with described each first die orifice One adjustment cushion block, described each first adjustment cushion block connect the second end of corresponding first die.
9. the mould structure according to claim 7 or 8, it is characterised in that is set in described each second die orifice respectively There is the second adjustment cushion block, described each second adjustment cushion block connects the second end of corresponding second die.
10. the mould structure according to claim 1-4, any one of 7, it is characterised in that first set of molds it is every The height of one sleeve less than or equal to the depth of corresponding first die orifice 1/3rd.
11. according to claim 1-4, the mould structure any one of 7, it is characterised in that first set of molds it is every External diameter of the internal diameter of the location hole of one sleeve more than the first end of corresponding first die.
12. according to claim 1-4, the mould structure any one of 7, it is characterised in that positioned at the first of the sleeve The diameter of the first opening of the location hole of end face is less than the second of the location hole of the second end face positioned at the sleeve The diameter of opening.
13. mould structures according to claim 3 or 7, it is characterised in that each sleeve of second set of molds Highly less than or equal to corresponding second die orifice depth 1/3rd.
14. mould structures according to claim 3 or 7, it is characterised in that each sleeve of second set of molds External diameter of the internal diameter of location hole more than the first end of corresponding second die.
CN201620996259.0U 2016-08-30 2016-08-30 Mould structure Expired - Fee Related CN206048689U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111136868A (en) * 2018-11-02 2020-05-12 均贺科技股份有限公司 Plastic injection molding mold structure for optical lens

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111136868A (en) * 2018-11-02 2020-05-12 均贺科技股份有限公司 Plastic injection molding mold structure for optical lens
CN111136868B (en) * 2018-11-02 2022-01-14 均贺科技股份有限公司 Plastic injection molding mold structure for optical lens

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Effective date of registration: 20170724

Address after: Taichung City, Taiwan, China Taiping District No. 300 wing Yi Road

Co-patentee after: DONGGUAN JINGCAI OPTICS CO.,LTD.

Patentee after: ZHONGYANG OPTOELECTRONICS CO.,LTD.

Address before: No. 300 Yong Yi Road, Taiping District, Taichung City

Patentee before: ZHONGYANG OPTOELECTRONICS CO.,LTD.

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