CN207431425U - For the full-automatic chamfering device of spiral seam steel pipe submerged arc - Google Patents
For the full-automatic chamfering device of spiral seam steel pipe submerged arc Download PDFInfo
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- CN207431425U CN207431425U CN201721553296.5U CN201721553296U CN207431425U CN 207431425 U CN207431425 U CN 207431425U CN 201721553296 U CN201721553296 U CN 201721553296U CN 207431425 U CN207431425 U CN 207431425U
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Abstract
For the full-automatic chamfering device of spiral seam steel pipe submerged arc, the full-automatic chamfering device includes operation console, cutterhead, pedestal, feed arrangement, award pipe locking device and PLC controller, the pedestal is slidably arranged on operation console, the motor of fixed setting driving cutterhead on pedestal, setting approaches switch for sensing the first of position base on operation console, the one side awarded pipe locking device and be correspondingly arranged in the operative end surface of cutterhead, the feed arrangement is arranged on the top for awarding pipe locking device, the driving device that control pedestal slides is additionally provided on operation console, the driving device, award pipe locking device, feed arrangement and first is connected close to switch with PLC controller respectively.It is run in the utility model using PLC controller control device, realizes that automated production substitutes manual work, reduce labor intensity.
Description
Technical field
The utility model belongs to the automatic chamfering device of steel pipe, and in particular to it is a kind of for spiral seam steel pipe submerged arc it is complete from
Dynamic chamfering device.
Background technology
With the fast development of China's economy, domestic steel products gradually go to the world, and the quality requirement of steel products is not
Disconnected to be promoted, steel pipe is as common steel products, and product quality requirement is also constantly soaring.
The processing technology of steel pipe is broadly divided into the tube rolling of hot-zone and the finishing of cold-zone, and steel pipe end surface chamfered edge is exactly steel-tube finishing
An important production process in region, chamfering machine are the most basic equipment used during steel pipe chamfer processing, and steel pipe is by falling
After rib machining, end face is smooth, smooth, impulse- free robustness.Chamfering machine is rotated by motor band dynamic cutter head, and pipe cutting end face is formed
The equipment of chamfered edge, for many years the gentle productivity of the Automated water of chamfered edge machine equipment is low, and pipe end processing needs worker manual
Control is completed, it is necessary to which worker is responsible for the feeding of cutter head and the manual operation of the input and output material of steel pipe, and the cutter head feeding of chamfering machine is complete
The distance of identification cutter and port of steel pipe is gone by naked eyes by people, identification is inaccurate, is too far away from, slow-motion takes a long time into not
To nozzle, from it is too near, it is easy to damage equipment and product.
Utility model content
To solve the above problem existing in the prior art, buried the purpose of this utility model is to provide one kind for spiral seam
The full-automatic chamfering device of arc-welding steel pipe, is controlled using PLC, after sets itself program, realizes the automation of steel pipe chamfer technique.
In order to solve the above technical problems, technical solution is used by the utility model：
A kind of full-automatic chamfering device for spiral seam steel pipe submerged arc, the knife including operation console and with chamfered edge cutter head
Disk, further include pedestal, conveying steel pipe to be processed feed arrangement, for fix steel pipe to be processed award pipe locking device and
The PLC controller of full-automatic chamfering device operation is controlled, the pedestal is slidably arranged on operation console, is fixedly installed on pedestal
For driving the motor that cutterhead operates, set on pedestal precalculated position on operation console and connect for sensing the first of position base
Nearly switch, the operative end surface of the cutterhead is provided with to sense the optoelectronic switch of steel pipe position to be processed, described to award pipe lock
Tight device is correspondingly arranged in the one side of the operative end surface of cutterhead, and the feed arrangement is arranged on the top for awarding pipe locking device, institute
It states and is further fixedly arranged on to control the horizontal driving device slided of pedestal on operation console, the driving device awards pipe locking dress
It puts, feed arrangement and first is connected close to switch with PLC controller respectively.
Further technical solution is：The driving device includes the first speed reducer being respectively fixedly disposed on operation console
With the second speed reducer, first speed reducer is connected by movable mandril with pedestal, and second speed reducer is set by clutch
Put in the one end of the first speed reducer away from pedestal, the first speed reducer and the second speed reducer are connected by clutch, complete at a slow speed and
The handoff functionality of fast feed.
Further technical solution is：The pipe locking device of awarding includes awarding pipe device and slips, described to award pipe device cross section
For U-shaped structure, the cylinder that the connection of pipe device lower end is vertically arranged on operation console is awarded, the slips and cylinder connect PLC controls respectively
Reception is stablized in device processed, section for the favourable steel pipe of structure of U-shaped, awards the cylinder that pipe device lower end is controlled by PLC controller and drives
The lifting of pipe device is awarded, completes take over work.
Further technical solution is：The feed arrangement includes charging stand and postive stop baffle, and the charging stand is
One turnover tablet, charging stand both ends set postive stop baffle respectively, and postive stop baffle limits the feed entrance point of steel pipe.
Further technical solution is：The charging stand is equipped with the 3rd close switch close to pipe locking device one side is awarded,
3rd close to switch connection PLC controller, and when steel pipe idler wheel to the 3rd is close to the position of the switch, the 3rd controls close to switch to PLC
Device sends signal, and continued access material process sends signal to PLC controller backward.
By adopting the above-described technical solution, the technological progress that the utility model obtains is：
The utility model controls the operation of entire chamfered edge machine equipment by PLC controller, completes automatic chamfered edge work, realizes
Automated production substitutes manual work, reduces labor intensity and cost of labor, using automation control means, can improve steel pipe
The precision and quality of chamfered edge improve added value of product, promote the competitiveness of product.
Description of the drawings
Fig. 1 is the structure diagram of the utility model；
Fig. 2 awards pipe device schematic diagram for the utility model.
Wherein, 1, motor, 2, cutterhead, 3, pedestal, 4, optoelectronic switch, the 5, first speed reducer, the 6, second speed reducer, 7, clutch
Device, 8, charging stand, 9, postive stop baffle, 10, award pipe device, 11, slips, 12, first close to switch, and 13, second close to switch,
14th, the 3rd close switch.
Specific embodiment
The utility model is described in detail below with reference to attached drawing.Many details are elaborated in the following description
In order to fully understand the utility model, but the utility model can also use other to be different from other manner described here
Implement, those skilled in the art can do similar popularization, therefore this practicality in the case of without prejudice to the utility model connotation
The new limitation from following public specific embodiment.
A kind of full-automatic chamfering device for spiral seam steel pipe submerged arc, structure as shown in Figure 1, including operation console,
Operation console is equipped with slide, and pedestal 3 can be slided by the slide on operation console on operation console, and 3 upper surface of pedestal is provided with
Motor 1, motor 1 control start and stop by PLC controller, and the driving of motor 1 has the cutterhead 2 with chamfered edge cutter head, and cutterhead is equipped with knife
Head, cutter head are used to carry out steel pipe end surface chamfered edge, and 2 end face of cutterhead is vertically installed with optoelectronic switch 4, optoelectronic switch sensing knife
Head and steel tube end part distance.
The pedestal 3 is provided with the first speed reducer 5 away from 2 one end of cutterhead, first speed reducer 5 by movable mandril with
Pedestal 3 connects, and first speed reducer 5 is equipped with the second speed reducer 6 away from 3 one end of pedestal, and first speed reducer 5 and second subtracts
Fast machine 6 is respectively fixedly disposed on operation console, is connected between the first speed reducer 5 and the second speed reducer 6 by clutch 7, is completed
The cutterhead quickly switching between feeding at a slow speed is equipped with the first close switch 12 between first speed reducer 5 and pedestal 3, the
One is arranged at the precalculated position of operation console close to switch 12, and for sensing the position of pedestal 3, first believes sensing close to switch 12
PLC controller number is transmitted to, the pedestal 3 is provided with second close to switch 13 away from 6 one end of the first speed reducer, and described second connects
Nearly switch 13 is arranged at the precalculated position of operation console, when pedestal 3 slides into second close to 13 position of switch, the second close switch 13
It alarming and transmit a signal to PLC controller, PLC controller sends signal emergency braking, prevents when equipment breaks down,
3 points of drive 1 preshoots of motor of pedestal, cutterhead 2 collide steel pipe, damage equipment and product.
The cutterhead 2 is provided with away from 1 one side of motor and awards pipe locking device, and described award is equipped at the upper side of pipe locking device
Feed arrangement, the close switch 13 of the close switch 12, second of the motor 1, the first speed reducer 6, the second speed reducer 7, first award pipe
Locking device and feed arrangement connect to control the PLC controller of entire automatic chamfering device operation respectively, and PLC controller connects
All signals receptions, input and its driving member are connect, entire full-automatic chamfering device is controlled.
The pipe locking device of awarding includes awarding pipe device 10 and slips 11, and the structure for awarding pipe device 10 is as shown in Fig. 2, award pipe
The cross section of device 10 is U-shaped structure, and U-shaped structure awards pipe device 10 when picking up steel pipe, can ensure the stability of steel pipe, prevent
Steel pipe rolls around, and awards the cylinder that the connection of 10 lower end of pipe device is vertically arranged on operation console, and the slips 11 connects PLC with cylinder
Controller, the lifting of pipe device is awarded in PLC controller control cylinder drive, and locks the work of pipe fitting.
The feed arrangement includes charging stand 8 and postive stop baffle 9, and the charging stand 8 is turnover tablet, is fed
8 both ends of rack are respectively arranged with adjustable postive stop baffle 9, and charging stand 8 is overturn, and steel pipe is in the limitation lower edge of postive stop baffle 9
Precalculated position tumbles, and the charging stand 8 is equipped with the 3rd close to switch 14, the 3rd close switch close to pipe locking device one side is awarded
14 connection PLC controllers, when steel pipe from tilt 8 upper end of charging stand tumble to the 3rd close to switch 14 position when, the 3rd connects
Near open the light sends signal to PLC controller, and award pipe device 10 of the PLC controller with cylinder raises, to pick up steel pipe.
The workflow of above-mentioned full-automatic chamfering device, comprises the following steps：
S1, steel pipe charging：Steel pipe is placed on charging stand, charging stand is gradually tilted to awarding pipe locking device, steel
Pipe is completed to feed under the restriction effect of both ends postive stop baffle, along preset direction, when steel pipe is tumbled to the 3rd close to the position of the switch,
3rd sends signal close to switch to PLC controller.
S2, steel pipe are fixed：PLC controller receives the 3rd close to after switching signal, and PLC controller is to awarding pipe device
Cylinder sends signal, and control cylinder jacking awards pipe device, awards pipe device and catch steel pipe, awards pipe device cross section as U-shaped structure, it is ensured that pick up
Shi Gangguan stablizes, and awards pipe device and is fallen after rise under the drive of cylinder, awards pipe device and steel pipe is driven to stop after reaching predetermined altitude, PLC controls
Device sends signal to slips, and slips clamps steel pipe, completes being locked for steel pipe.
S3, feeding chamfered edge：First speed reducer fast feed of driving device promotes the bottom with motor by movable mandril
Seat is close to steel pipe, and cutter head is quickly close to steel pipe end surface, when pre-determined distance is reached between cutter head and steel pipe end surface, optoelectronic switch
Signal, PLC controller control clutch switching the first speed reducer to the second speed reducer, the second speed reducer are sent to PLC controller
To feed at a slow speed, chamfered edge operation is carried out to steel pipe in the state of feeding at a slow speed, second is arranged at the pre- of operation console close to switch
Positioning is put, and is the limit alarm device of sliding bottom, and when pedestal slides into second close to the position of the switch, second will report close to switch
It warns and transmits a signal to PLC controller, PLC controller sends signal emergency braking, prevents when equipment breaks down, pedestal
3 points of drive 1 preshoots of motor, cutterhead 2 collide steel pipe, damage equipment and product.
S4, withdrawing discharging：After the completion of steel pipe chamfer, motor stalls, while pedestal is fast under the drive of driving device
Fast withdrawing, when pedestal retracts to first close to switch, first sends a signal to PLC controller close to switch, in PLC controller
Under effect, slips unclamps steel pipe, and glassware ejection steel pipe is awarded in cylinder jacking, completes the chamfered edge processing of steel pipe.
The above is only the preferred embodiment of the present invention, it is all done according to present utility model application the scope of the claims it is equal
It Deng variation and modifies, should all belong to the covering scope of the utility model.
Claims (5)
1. a kind of full-automatic chamfering device for spiral seam steel pipe submerged arc, the cutterhead including operation console and with chamfered edge cutter head
（2）, it is characterised in that：Further include pedestal（3）, conveying steel pipe to be processed feed arrangement, for fixing steel pipe to be processed
The PLC controller awarded pipe locking device and control the operation of full-automatic chamfering device, the pedestal（3）It is slidably arranged in operation console
On, pedestal（3）Upper fixed setting is useful for driving cutterhead（2）The motor of running（1）, pedestal is located on operation console（3）Pre-determined bit
Setting is put for sensing pedestal（3）The close switch of the first of position（12）, the cutterhead（2）Operative end surface be provided with and be used for
Sense the optoelectronic switch of steel pipe position to be processed（4）, the pipe locking device of awarding is correspondingly arranged in cutterhead（2）Operative end surface
One side, the feed arrangement is arranged on the top for awarding pipe locking device, is further fixedly arranged on to control on the operation console
Pedestal（3）The driving device that level is slided, the driving device award pipe locking device, feed arrangement and the first close switch
（12）It is connected respectively with PLC controller.
2. the full-automatic chamfering device according to claim 1 for spiral seam steel pipe submerged arc, it is characterised in that：It is described
Driving device includes the first speed reducer being respectively fixedly disposed on operation console（5）With the second speed reducer（6）, described first slows down
Machine（5）Pass through movable mandril and pedestal（3）Connection, second speed reducer（6）Pass through clutch（7）It is arranged on the first speed reducer
（5）Away from pedestal（3）One end.
3. the full-automatic chamfering device according to claim 1 for spiral seam steel pipe submerged arc, it is characterised in that：It is described
Awarding pipe locking device includes awarding pipe device（10）And slips（11）, it is described to award pipe device（10）Cross section is U-shaped structure, awards pipe device（10）
Lower end connection is vertically arranged in the cylinder on operation console, the slips（11）PLC controller is connected respectively with cylinder.
4. the full-automatic chamfering device according to claim 1 for spiral seam steel pipe submerged arc, it is characterised in that：It is described
Feed arrangement includes charging stand（8）And postive stop baffle（9）, the charging stand（8）For a turnover tablet, charging stand
（8）Both ends set postive stop baffle respectively（9）.
5. the full-automatic chamfering device according to claim 4 for spiral seam steel pipe submerged arc, it is characterised in that：It is described
Charging stand（8）The 3rd is equipped with close to switch close to pipe locking device one side is awarded（14）, the 3rd close switch（14）Connect PLC controls
Device processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721553296.5U CN207431425U (en) | 2017-11-20 | 2017-11-20 | For the full-automatic chamfering device of spiral seam steel pipe submerged arc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721553296.5U CN207431425U (en) | 2017-11-20 | 2017-11-20 | For the full-automatic chamfering device of spiral seam steel pipe submerged arc |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207431425U true CN207431425U (en) | 2018-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721553296.5U Active CN207431425U (en) | 2017-11-20 | 2017-11-20 | For the full-automatic chamfering device of spiral seam steel pipe submerged arc |
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| CN (1) | CN207431425U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717131A (en) * | 2017-11-20 | 2018-02-23 | 唐山京华制管有限公司 | Full-automatic chamfering device and its workflow for spiral seam steel pipe submerged arc |
-
2017
- 2017-11-20 CN CN201721553296.5U patent/CN207431425U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107717131A (en) * | 2017-11-20 | 2018-02-23 | 唐山京华制管有限公司 | Full-automatic chamfering device and its workflow for spiral seam steel pipe submerged arc |
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