CN207424642U - A kind of control system for air separator of oxygenerator - Google Patents

A kind of control system for air separator of oxygenerator Download PDF

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Publication number
CN207424642U
CN207424642U CN201721351784.8U CN201721351784U CN207424642U CN 207424642 U CN207424642 U CN 207424642U CN 201721351784 U CN201721351784 U CN 201721351784U CN 207424642 U CN207424642 U CN 207424642U
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China
Prior art keywords
control unit
pressure
unit
plc control
alarm
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Expired - Fee Related
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CN201721351784.8U
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Chinese (zh)
Inventor
傅太平
张景钦
吴德珊
傅灿煌
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Tianlong Environment Engineering Co Ltd Guizhou City
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Tianlong Environment Engineering Co Ltd Guizhou City
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Abstract

The utility model provides a kind of control system for air separator of oxygenerator, the control system includes PLC control unit, temperature conditioning unit, gas control unit, filter screen crushing monitoring unit, hydraulic pressure control unit and air-blower control unit monitor the operation information in air separator of oxygenerator and feed back to PLC control unit, PLC control unit, which stores operation information and generates corresponding alarm signal, is transferred to alarm unit, to realize alert detecting;Portion sets sensor in the device, and device internal temperature, pressure etc. are monitored in real time.The control system of the utility model uses PLC automation controls, for the various production and operation failures of supervision and management, it ensure that the safe operation of air separator of oxygenerator, system can send alarm automatically, the operation of air separator of oxygenerator can be automatically closed if necessary, make organic exhaust gas by being promptly vented valve exhaust, avoid dangerous generation in time.

Description

A kind of control system for air separator of oxygenerator
Technical field
The utility model is related to a kind of control systems, specifically, are related to a kind of control for air separator of oxygenerator System processed.
Background technology
Substantial amounts of toluene class organic exhaust gas can be generated in the production process of electrical material, as toluene or dimethylbenzene (carry Micro paraffin).Toluene has certain toxicity, and steam has human skin, mucous membrane stimulation, while Central nervous system has Anesthetic effect, long term can influence hepatic and renal function, and dimethylbenzene has moderate toxicity, and steam removes damage human body mucous membrane, exhales It inhales outside road, excited, anesthetic effect is also presented, toluene class organic exhaust gas not only can cause to damage to the body of people in a word, be discharged into It also pollutes the environment in air.It was found from its property, toluene and dimethylbenzene are not soluble in water, are dissolved in a variety of organic solvents, therefore Industrial generally use chemical absorption method purification absorbs toluene and dimethylbenzene, intelligentized air separator of oxygenerator and to useless It is detected well during gas disposal particularly significant.
Utility model content
In place of solving above-mentioned the deficiencies in the prior art, the purpose of this utility model is to provide one kind to be used for organic waste The control system and its control method of gas recovering device, the defects of to overcome in the prior art.
To achieve these goals, the utility model provides a kind of control system for air separator of oxygenerator, The control system includes PLC control unit, temperature conditioning unit, gas control unit, filter screen crushing monitoring unit, hydraulic pressure control list Member, air-blower control unit and alarm unit;Wherein, temperature conditioning unit, gas control unit, filter screen crushing monitoring unit, hydraulic pressure control Unit and air-blower control unit monitor the operation information in air separator of oxygenerator and feed back to PLC control unit, PLC controls Unit, which stores operation information and generates corresponding alarm signal, is transferred to alarm unit, to realize alert detecting;Temperature control Unit includes the first temperature sensor and second temperature sensor, the temperature and feedback of the first temperature sensor senses activated carbon layer To PLC control unit, second temperature sensor senses the temperature in heat-exchanger rig and feeds back to PLC control unit;Gas control unit Several valves and the first differential pressure pickup including controlling air separator of oxygenerator, the first differential pressure pickup sensing organic exhaust gas The pressure of compressed air and PLC control unit is fed back in retracting device, PLC control unit controls the valve to play on or off It closes;Filter screen crushing monitoring unit includes being arranged on the second differential pressure pickup at solvent exhaust gas filter screen, the second pressure difference sensing Solvent exhaust gas pressure changes and feeds back to PLC control unit at device sensing filter screen;Hydraulic pressure control unit include first pressure meter, Second pressure meter, first pressure meter detect water pressure of cooling water in heat-exchanger rig and feed back to PLC control unit, the inspection of second pressure meter It surveys steam pressure in desorption apparatus and feeds back to PLC control unit;Air-blower control unit includes negative pressure transmitter and frequency converter, bears Pressure transmitter is arranged on vacuum blower, and to ensure adsorption tank desorption process operational safety, frequency converter is installed on centrifugal blower, To carry out frequency modulation speed change according to different discharge amount of exhaust gas, negative pressure transmitter and frequency converter are controlled by PLC control unit.
As the further explanation to control system described in the utility model, it is preferable that when the first temperature sensor is examined When measuring the temperature of active carbon layer and being increased in risk range, PLC control unit control alarm unit is alarmed and makes activity Carbon-coating interlocking switches into detachment status;When the first temperature sensor detects that the temperature of active carbon layer is increased to limiting temperature When, PLC control unit controls spray equipment to sprinkle water to active carbon layer, it is ensured that the temperature of activated carbon will not continue to raise and jeopardize peace Entirely.
As the further explanation to control system described in the utility model, it is preferable that work as air separator of oxygenerator During interior compressed air pressure deficiency, PLC control unit closes the valve;It is pressed when in air separator of oxygenerator operational process The pressure of contracting air is less than 6kg/cm2When, PLC control unit generation alarm signal is transferred to alarm unit 7 and sends alarm.
As the further explanation to control system described in the utility model, it is preferable that when the second differential pressure pickup is examined When measuring pressure decline at filter screen, PLC control unit generation alarm signal is transferred to alarm unit and sends alarm.
As the further explanation to control system described in the utility model, it is preferable that when first pressure meter detects In heat-exchanger rig during cooling water system hydraulic pressure deficiency, PLC control unit generation alarm signal is transferred to alarm unit and sends alarm; When second temperature sensor detects that temperature is increased in risk range in heat-exchanger rig, PLC control unit generates alarm signal Number being transferred to alarm unit sends alarm.
As the further explanation to control system described in the utility model, it is preferable that when second pressure meter detects When steam pressure raises in desorption apparatus, PLC control unit controls decompressor to carry out reduced pressure treatment to desorption apparatus, to ensure Low-pressure steam is used during desorption.
In order to realize the another object of the utility model, the utility model, which additionally provides, a kind of utilizes the control system Control method, the control method comprises the following steps:
Step 1):Organic exhaust gas is filtered in heat-exchanger rig and cooling, second temperature sensor are detected in heat-exchanger rig Temperature simultaneously feeds back to PLC control unit, and first pressure meter detects cooling water system hydraulic pressure in heat-exchanger rig and feeds back to PLC controls Unit;
Step 2):Organic exhaust gas is pumped by centrifugal blower to active carbon layer, and PLC control unit is discharged according to different exhaust gas Amount control frequency converter carries out frequency modulation speed change;
Step 3):For organic exhaust gas in active carbon layer during adsorption filtration, the first temperature sensor detects the temperature of active carbon layer It spends and feeds back to PLC control unit;
Step 4):Organic exhaust gas is pumped by vacuum blower to desorption apparatus, PLC control unit control negative pressure transmitter, To ensure adsorption tank desorption process operational safety;
Step 5):Organic exhaust gas is further filtered and recycled in desorption apparatus, in second pressure meter detection desorption apparatus Steam pressure simultaneously feeds back to PLC control unit.
As the further explanation to control method described in the utility model, it is preferable that PLC control unit is according to second Temperature sensor, first pressure meter, the first temperature sensor, the feedback of second pressure meter generate corresponding alarm signal and are transferred to Alarm unit, to realize alert detecting.
As the further explanation to control method described in the utility model, it is preferable that organic exhaust gas is by exchanging heat When device, active carbon layer and desorption apparatus, the pressure of the first differential pressure pickup sensing compressed air simultaneously feeds back to PLC control lists Member, to realize automation control.
As the further explanation to control method described in the utility model, it is preferable that organic exhaust gas is by exchanging heat During device, when pressure declines at the second differential pressure pickup sensing filter screen, PLC control unit generates alarm signal and is transferred to alarm Unit sends alarm.
The control system of the utility model uses PLC automation controls, the alarm and fortune that device generates in the process of running Row information stores, and for the various production and operation failures of supervision and management, ensure that the safe operation of air separator of oxygenerator, is System can send alarm automatically, it may be necessary to the operation of air separator of oxygenerator be automatically closed, pass through organic exhaust gas urgent Valve exhaust is vented, avoids dangerous generation in time.
Description of the drawings
Fig. 1 is the structure diagram of the control system for air separator of oxygenerator of the utility model;
Fig. 2 is the connection diagram of the temperature conditioning unit of the utility model;
Fig. 3 is the connection diagram of the gas control unit of the utility model;
Fig. 4 is the connection diagram of the filter screen crushing monitoring unit of the utility model;
Fig. 5 is the connection diagram of the hydraulic pressure control unit of the utility model;
Fig. 6 is the connection diagram of the air-blower control unit of the utility model.
Specific embodiment
In order to further appreciate that the structure of the utility model, feature and other purposes, in conjunction with appended preferable implementation Example is accompanied by attached drawing, and detailed description are as follows, this attached drawing embodiment described is merely to illustrate the technical solution of the utility model, and Non-limiting the utility model.
As shown in Figure 1, Fig. 1 is the structural representation of the control system for air separator of oxygenerator of the utility model Figure;The control system includes:PLC control unit 1, temperature conditioning unit 2, gas control unit 3, filter screen crushing monitoring unit 4, hydraulic pressure Control unit 5, air-blower control unit 6 and alarm unit 7;Wherein, temperature conditioning unit 2, gas control unit 3, the monitoring of filter screen crushing are single Member 4, hydraulic pressure control unit 5 and air-blower control unit 6 monitor the operation information in air separator of oxygenerator and feed back to PLC Control unit 1, PLC control unit 1, which stores operation information and generates corresponding alarm signal, is transferred to alarm unit 7, To realize alert detecting.The utility model PLC uses DVP series Programmable logic Controller (PLC)s, is connected by RS232 mouthfuls and touch-screen COM1 Capable communication is tapped into, realizes human-computer interaction, completes all operations and display function, touch-screen carries out the real time data in PLC It has been shown that, record, storage, processing, so as to meet various monitoring requirements.
Fig. 2 is refer to, Fig. 2 is the connection diagram of the temperature conditioning unit of the utility model;Temperature conditioning unit 2 includes the first temperature Sensor 21 and second temperature sensor 22, the temperature of the first temperature sensor 21 sensing activated carbon layer simultaneously feed back to PLC controls Unit 1, second temperature sensor 22 sense the temperature in heat-exchanger rig and feed back to PLC control unit 1;When the first temperature sensing When device 21 detects that the temperature of active carbon layer is increased in risk range, PLC control unit 1 controls alarm unit 7 to alarm And activated carbon layer interlocking is made to switch into detachment status;When the first temperature sensor 21 detects that the temperature of active carbon layer is increased to During limiting temperature, PLC control unit 1 controls spray equipment to sprinkle water to active carbon layer, it is ensured that the temperature of activated carbon will not continue to rise High and jeopardize safety, due to activated carbon, in absorption, temperature raises, and temperature declines during desorption, therefore, the activated carbon temperature when absorption Into before risk range, control system needs automatic alarm and interlocking to switch into detachment status or even if necessary for degree rise Carry out superhigh temperature fire sprinkler.In order to ensure system heat exchange load, so that can reach recovering effect, super monitoring-temperature alarm is set Function, when second temperature sensor 22 detects that temperature is increased in risk range in heat-exchanger rig, PLC control unit 1 is produced Raw alarm signal is transferred to alarm unit 7 and sends alarm.
Fig. 3 is refer to, Fig. 3 is the connection diagram of the gas control unit of the utility model;Gas control unit 3 includes controlling organic Several valves of waste gas recovering device and the first differential pressure pickup 31, the first differential pressure pickup 31 sensing organic exhaust gas recycling dress It puts the pressure of interior compressed air and feeds back to PLC control unit 1, PLC control unit 1 controls the valve to open or close;For Air separator of oxygenerator is enable to realize automation control all valves using pneumatic control, when in air separator of oxygenerator Compressed air pressure deficiency when, PLC control unit 1 closes the valve;It is pressed when in air separator of oxygenerator operational process The pressure of contracting air is less than 6kg/cm2When, the generation of PLC control unit 1 alarm signal is transferred to alarm unit 7 and sends alarm.
Fig. 4 is refer to, Fig. 4 is the connection diagram of the filter screen crushing monitoring unit of the utility model;Filter screen crushing Monitoring unit 4 includes being arranged on the second differential pressure pickup 41 at solvent exhaust gas filter screen, and the second differential pressure pickup 41 sensed Solvent exhaust gas pressure changes and feeds back to PLC control unit 1 at strainer;It is pressed when the second differential pressure pickup 41 detects at filter screen When power declines, the generation of PLC control unit 1 alarm signal is transferred to alarm unit 7 and sends alarm.In order to protect centrifugal high pressure fan Motor safe operation sets solvent exhaust gas filter screen crushing monitoring function.When filter screen causes solvent exhaust gas because blocking or rupturing When pressure drop changes, system sends alarm automatically, and operating personnel must replace filter screen in time.When centrifugal high pressure fan is because other When reason causes overload, system sends alarm automatically, if necessary automatic closing system, and solvent exhaust gas is arranged by urgent air bleeding valve Gas.
Fig. 5 is refer to, Fig. 5 is the connection diagram of the hydraulic pressure control unit of the utility model;Hydraulic pressure control unit 5 includes First pressure meter 51, second pressure meter 52, first pressure meter 51 detect water pressure of cooling water in heat-exchanger rig and feed back to PLC controls Unit 1, second pressure meter 52 detect steam pressure in desorption apparatus and feed back to PLC control unit 1;In order to ensure system exchanges heat Load so that can reach recovering effect, sets the deficiency warning of cooling water system hydraulic pressure, when first pressure meter 51 detects heat exchange In device during cooling water system hydraulic pressure deficiency, the generation of PLC control unit 1 alarm signal is transferred to alarm unit 7 and sends alarm;It is de- Using low-pressure steam when attached, in order to ensure system safety operation, pressure gauge and steam pressure-reducing device are installed in steam pipeline, when the When two pressure gauges 52 detect in desorption apparatus that steam pressure raises, PLC control unit 1 control decompressor to desorption apparatus into Row reduced pressure treatment, using low-pressure steam during ensuring desorption.
Fig. 6 is refer to, Fig. 6 is the connection diagram of the air-blower control unit of the utility model;Air-blower control unit 6 includes Negative pressure transmitter 61 and frequency converter 62, negative pressure transmitter 61 are arranged on vacuum blower, to ensure that adsorption tank desorption process is run Safety, frequency converter 62 are installed on centrifugal blower, to carry out frequency modulation speed change according to different discharge amount of exhaust gas, reach energy saving of system Effect, negative pressure transmitter 61 and frequency converter 62 are controlled by PLC control unit 1.
The utility model additionally provides a kind of control method using the control system, the control method include with Lower step:
Step 1):Organic exhaust gas is filtered in heat-exchanger rig and cooling, second temperature sensor 22 detect heat-exchanger rig Interior temperature simultaneously feeds back to PLC control unit 1, and first pressure meter 51 detects cooling water system hydraulic pressure in heat-exchanger rig and feeds back to PLC control unit 1;In addition, organic exhaust gas, when by heat-exchanger rig, the second differential pressure pickup 41 is sensed at filter screen under pressure During drop, the generation of PLC control unit 1 alarm signal is transferred to alarm unit 7 and sends alarm.
Step 2):Organic exhaust gas is pumped by centrifugal blower to active carbon layer, and PLC control unit 1 is arranged according to different exhaust gas High-volume frequency converter 62 is controlled to carry out frequency modulation speed change;
Step 3):For organic exhaust gas in active carbon layer during adsorption filtration, the first temperature sensor 21 detects active carbon layer Temperature simultaneously feeds back to PLC control unit 1;
Step 4):Organic exhaust gas is pumped by vacuum blower to desorption apparatus, and PLC control unit 1 controls negative pressure transmitter 61, to ensure adsorption tank desorption process operational safety;
Step 5):Organic exhaust gas is further filtered and recycled in desorption apparatus, and second pressure meter 52 detects desorption apparatus Interior steam pressure simultaneously feeds back to PLC control unit 1.
Preferably, PLC control unit 1 is according to second temperature sensor 22, first pressure meter 51, the first temperature sensor 21st, the feedback of second pressure meter 52 generates corresponding alarm signal and is transferred to alarm unit 7, to realize alert detecting.Organic waste For gas when by heat-exchanger rig, active carbon layer and desorption apparatus, the pressure of the first differential pressure pickup 31 sensing compressed air is simultaneously anti- PLC control unit of feeding 1, to realize automation control.
It is to be understood that above-mentioned utility model content and specific embodiment are intended to prove that the utility model provides skill The practical application of art scheme should not be construed as the restriction to scope of protection of the utility model.Those skilled in the art are in this practicality In new spirit and principle, when can various modifications may be made, equivalent substitution or improvement.The scope of protection of the utility model is with appended power Subject to sharp claim.

Claims (6)

1. a kind of control system for air separator of oxygenerator, which is characterized in that the control system includes:PLC is controlled Unit (1), temperature conditioning unit (2), gas control unit (3), filter screen crushing monitoring unit (4), hydraulic pressure control unit (5), wind turbine control Unit (6) processed and alarm unit (7);Wherein,
Temperature conditioning unit (2), gas control unit (3), filter screen crushing monitoring unit (4), hydraulic pressure control unit (5) and air-blower control list First (6) monitor the operation information in air separator of oxygenerator and feed back to PLC control unit (1), and PLC control unit (1) is right Operation information, which is stored and generates corresponding alarm signal, is transferred to alarm unit (7), to realize alert detecting;
Temperature conditioning unit (2) includes the first temperature sensor (21) and second temperature sensor (22), the first temperature sensor (21) Sense the temperature of activated carbon layer and feed back to PLC control unit (1), the temperature in second temperature sensor (22) sensing heat-exchanger rig It spends and feeds back to PLC control unit (1);
Gas control unit (3) includes control several valves of air separator of oxygenerator and the first differential pressure pickup (31), the first pressure Gap sensor (31) senses the pressure of compressed air in air separator of oxygenerator and feeds back to PLC control unit (1), PLC controls Unit (1) processed controls the valve to open or close;
Filter screen crushing monitoring unit (4) includes being arranged on the second differential pressure pickup (41) at solvent exhaust gas filter screen, and second Solvent exhaust gas pressure changes and feeds back to PLC control unit (1) at differential pressure pickup (41) sensing filter screen;
Hydraulic pressure control unit (5) includes first pressure meter (51), second pressure meter (52), first pressure meter (51) detection heat exchange Water pressure of cooling water and PLC control unit (1) is fed back in device, steam pressure is simultaneously in second pressure meter (52) detection desorption apparatus Feed back to PLC control unit (1);
Air-blower control unit (6) includes negative pressure transmitter (61) and frequency converter (62), and negative pressure transmitter (61) is arranged on vacuum wind On machine, to ensure adsorption tank desorption process operational safety, frequency converter (62) is installed on centrifugal blower, to be arranged according to different exhaust gas Frequency modulation speed change is high-volume carried out, negative pressure transmitter (61) and frequency converter (62) are controlled by PLC control unit (1).
2. control system as described in claim 1, which is characterized in that when the first temperature sensor (21) detects active carbon layer Temperature when being increased in risk range, PLC control unit (1) control alarm unit (7) is alarmed and joins activated carbon layer Lock switches into detachment status;When the first temperature sensor (21) detects that the temperature of active carbon layer is increased to limiting temperature, PLC control unit (1) controls spray equipment to sprinkle water to active carbon layer, it is ensured that the temperature of activated carbon will not continue to raise and jeopardize peace Entirely.
3. control system as described in claim 1, which is characterized in that when the compressed air pressure in air separator of oxygenerator When insufficient, PLC control unit (1) closes the valve;When the pressure of compressed air in air separator of oxygenerator operational process Less than 6kg/cm2When, PLC control unit (1) generation alarm signal is transferred to alarm unit (7) and sends alarm.
4. control system as described in claim 1, which is characterized in that when the second differential pressure pickup (41) is detected at filter screen When pressure declines, PLC control unit (1) generation alarm signal is transferred to alarm unit (7) and sends alarm.
5. control system as described in claim 1, which is characterized in that when first pressure meter (51) is detected in heat-exchanger rig During cooling water system hydraulic pressure deficiency, PLC control unit (1) generation alarm signal is transferred to alarm unit (7) and sends alarm;When When two temperature sensors (22) detect that temperature is increased in risk range in heat-exchanger rig, PLC control unit (1) generates alarm Signal transmission sends alarm to alarm unit (7).
6. control system as claimed in claim 5, which is characterized in that steamed when second pressure meter (52) is detected in desorption apparatus When steam pressure raises, PLC control unit (1) controls decompressor to carry out reduced pressure treatment to desorption apparatus, to be adopted when ensuring desorption Use low-pressure steam.
CN201721351784.8U 2017-10-19 2017-10-19 A kind of control system for air separator of oxygenerator Expired - Fee Related CN207424642U (en)

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Application Number Priority Date Filing Date Title
CN201721351784.8U CN207424642U (en) 2017-10-19 2017-10-19 A kind of control system for air separator of oxygenerator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721351784.8U CN207424642U (en) 2017-10-19 2017-10-19 A kind of control system for air separator of oxygenerator

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107703869A (en) * 2017-10-19 2018-02-16 泉州市天龙环境工程有限公司 A kind of control system and its control method for air separator of oxygenerator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107703869A (en) * 2017-10-19 2018-02-16 泉州市天龙环境工程有限公司 A kind of control system and its control method for air separator of oxygenerator
CN107703869B (en) * 2017-10-19 2023-12-15 泉州市天龙环境工程有限公司 Control system for organic waste gas recovery device and control method thereof

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Granted publication date: 20180529

Termination date: 20211019