CN206055201U - A kind of gas monitor equipment - Google Patents

A kind of gas monitor equipment Download PDF

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Publication number
CN206055201U
CN206055201U CN201620901851.8U CN201620901851U CN206055201U CN 206055201 U CN206055201 U CN 206055201U CN 201620901851 U CN201620901851 U CN 201620901851U CN 206055201 U CN206055201 U CN 206055201U
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main line
air
control
analysis
control unit
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綦光
任鹏波
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Beijing Yi Mei Hua Science And Technology Co Ltd
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Beijing Yi Mei Hua Science And Technology Co Ltd
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Abstract

This utility model provides a kind of gas monitor equipment (4), for detecting the air in the main line (1) for breathing air supply system (100) and controlling main line (1) according to testing result, including:Detection means (41), for detecting the content of one or more composition in air;Analysis Control Unit (42), the testing result for analysis and detection device (41) simultaneously send control signal according to analysis result;Performs device (43), which includes the main line switching mechanism (431) being operatively connected with Analysis Control Unit (42) respectively and main line discharging mechanism (432), main line switching mechanism (431) controls the break-make of main line (1) according to control signal, and main line discharging mechanism (432) outwardly optionally discharges the air in main line (1) according to control signal.

Description

A kind of gas monitor equipment
Technical field
This utility model relates in general to protective gear, and more particularly to a kind of gas monitor for breathing air supply system sets It is standby.
Background technology
Some poisonous and hazardous danger may be deposited in biocontainment laboratory, chemical laboratory and some medical spaces Material, the staff for being tested in these places and being operated need dress safety device so as to these danger quality guarantees Hold isolation.For example, in the laboratory of level Four biosafety level (BSL-4), the necessary whole body wearing of staff is bubble-tight Positive-pressure protective clothes, and breathed by being communicated to the respirator inside positive-pressure protective clothes.Supply to protective garment or respirator Device can be the air supply system of the gas bomb that staff each carries with or central gas supply.The air supply system of concentration is general Air is collected from ambient atmosphere, collected air is carried out to be transported in protective garment again after a series of process.In the world, European standard EN12021 is adopted typically for the quality standard of breathing air, wherein regulation carbon monoxide content is low by volume In 15/1000000ths, carbon dioxide content is less than 500/1000000ths by volume, and oxygen content is by volume in percent 20 Hes Between percent 22.
Article《The one positive-pressure protective clothes of BSL-4 laboratorys and life-support system》(《Health care is equipped》2005 Volume 26 o. 11th 31-32, page 46) disclose a kind of life-support system to one positive-pressure protective clothes supply, including master Air supply system and standby air supply system.Main air supply system includes air compressor machine, air freezing exsiccator, compressed air reservoir, pressure Contracting air oil water separator, filtration system, analysis and Control system, security alerting system, heater, cooler, connecting pipe etc.. Standby air supply system includes high-pressure cylinder group, gas bus-bar and switch valve etc..This life-support system depends on scene Staff is operated on the spot and is controlled, it is impossible to the operation conditions of long distance control system, can not be realized according to supply situation Autostop, aerofluxuss or switching.In addition, the gas pressure fluctuation of this system feed is larger.
Utility model content
A purpose of the present utility model is to provide one kind and can be automatically obtained breathing supply system according to gas detecting result The gas monitor equipment of the corresponding operating of system.
For this purpose, this utility model provides a kind of gas monitor equipment, for detecting in the main line for breathing air supply system Air simultaneously controls main line according to testing result, it is characterised in that include:Detection means, for detect the one kind in air or The content of Multiple components;Analysis Control Unit, the testing result for analysis and detection device simultaneously send control according to analysis result Signal;Performs device, which includes the main line switching mechanism being operatively connected with Analysis Control Unit respectively and main line discharge Mechanism, main line switching mechanism according to control signal control main line break-make, main line discharging mechanism according to control signal to The extraneous air optionally discharged in main line.
Gas to main line can be automatically obtained according to gas detecting result according to gas monitor equipment of the present utility model The control of body conveying, particularly disconnects gas conveying and discharges unqualified gas simultaneously when gas detecting result is unqualified.Tool The gas monitor equipment for having this configuration can improve the operation ease and automaticity of gas monitor equipment, and then improve breathing The reliability of air supply system and safety.
According to a preferred embodiment of the present utility model, detection means includes the sensing equipped with one or more sensors Device case.By the detection means using Sensor box form, the detection to gas componant can be realized at lower cost, while giving Detection means provides enough extensibilities.
According to a preferred embodiment of the present utility model, one or more sensors include carbon monoxide transducer, two Oxidation carbon sensor and/or oxygen sensor.A kind of and various detection means in sensor with these types can Real-time detection and the monitoring to conventional object gas is realized, so as to the predominant gas exception feelings for finding in time to constitute a threat to human body Condition.
According to a preferred embodiment of the present utility model, main line switching mechanism includes being arranged on main line and can grasp Work is selectivelyed switch on pneumatic to control with the pneumatic operated valve for controlling main line break-make, the main line and pneumatic operated valve that make pneumatic operated valve upstream Control piper and be arranged on control piper and operable the first electromagnetic valve to control control piper break-make that valve is operated, Analysis Control Unit is connected with the first solenoid operated.Main line switching mechanism with this configuration can be by compared with rill The control piper of amount realizes the control of the main line to larger flow, so as to be able to using lower-powered electromagnetic valve, by with The pneumatic operated valve stronger to the control ability of heavy caliber pipeline coordinates, and realizes the make-break operation to main line.
According to a preferred embodiment of the present utility model, Analysis Control Unit, pneumatic operated valve, control piper and the first electromagnetism Valve is associated into, and when the analysis result of Analysis Control Unit is qualified, Analysis Control Unit makes the first electromagnetic valve open to connect Logical control piper, so that main line is opened and connected to pneumatic operated valve, when the analysis result of Analysis Control Unit is unqualified, point Analysis control device makes the first closed electromagnetic valve to disconnect control piper, so that pneumatic operated valve cuts out and disconnects main line.By such as This design Analysis Control Unit, the relation mechanism between pneumatic operated valve, control piper and the first electromagnetic valve so that Analysis Control Unit Controller can with simple algorithm routine realize main line is automatically cut off, so as to be conducive to saving equipment manufacture and Maintenance cost.
According to a preferred embodiment of the present utility model, main line discharging mechanism include selectivelying switch on main line with It is extraneous discharging the discharge pipe of the air in main line and be arranged on discharge pipe and operable led to controlling discharge pipe The second disconnected electromagnetic valve, Analysis Control Unit are connected with the second solenoid operated.Main line with this configuration discharge machine Structure can timely and effectively realize the discharge to unqualified gas, realize being automatically brought into operation for discharge, it is to avoid manually-operated sluggishness Property.
According to a preferred embodiment of the present utility model, main line discharging mechanism also includes hand-operated valve, for second Discharge pipe is disconnected during electromagnetism defective valve.By hand-operated valve is arranged in discharging mechanism, can be in the second electromagnetism defective valve still So guarantee to disconnect discharge pipe, so as to avoid that discharging mechanism is closed because of the failure of electromagnetic valve, cause whole supply The shutdown of system and gas are wasted.
According to a preferred embodiment of the present utility model, Analysis Control Unit is configured to, when detection means measures sky In gas, oxygen content is higher than 15/1000000ths and/or dioxy less than percent 19, carbon monoxide content by volume by volume When change carbon content is higher than 500/1000000ths by volume, sending control signal makes main line switching mechanism disconnect main line and make Main line discharging mechanism outwardly discharges the air in main line.Experiment shows, arrange to Analysis Control Unit arrange it is above-mentioned not The desired value of acceptable gas, can find the abnormal conditions of compressed gas in air supply system, it is ensured that staff sends out in time in time Existing problem simultaneously has enough time to process or withdraw.
According to a preferred embodiment of the present utility model, also including alarm device, for being carried according to Analysis Control Unit For alarm signal outwardly reported to the police.By arranging alarm device, can in time to field personnel and remote monitoring Personnel's prompting danger or abnormal conditions, so that it is guaranteed that all departments personnel coordinate accident treatment program in time, it is to avoid information transmission is not Unobstructed situation occurs.
Description of the drawings
Above and other feature and advantage of the present utility model will be by referring to the drawings to this utility model embodiment Detailed description in manifested, wherein:
Fig. 1 illustrates the general illustration of the breathing air supply system according to one embodiment of this utility model;
Fig. 2 illustrates the partial schematic diagram of one of defecator of the breathing air supply system according to Fig. 1 embodiments;
Fig. 3 illustrates the partial schematic diagram of the gas monitor equipment of the breathing air supply system according to Fig. 1 embodiments;
Fig. 4 illustrates the partial schematic diagram of the temperature control equipment of the breathing air supply system according to Fig. 1 embodiments;
Fig. 5 illustrates that the auxiliary gas of the breathing air supply system according to Fig. 1 embodiments switch the partial schematic diagram of equipment.
In the drawings, same or analogous reference represents same or analogous element.
Specific embodiment
Referring to Fig. 1, which illustrates the general illustration of the breathing air supply system 100 according to one embodiment of this utility model.Such as Shown in figure, breathing air supply system 100 is overall in connection in series-parallel convolution layout, and each equipment of system is arranged along main line 1.It is main Pipeline 1 with connect with ambient atmosphere with the input 11 of input air and with gas unit (not shown) such as positive-pressure protective clothes Connection is with the outfan 12 of delivery air.Main line 1 is in 11 branch around of input into the first bye-pass 1a and the second bye-pass 1b, they have first input end 11a and the second input 11b respectively, and are incorporated into supervisor in 4 upstream of gas switching equipment Road 1.The first air intake installation 2a and the first pre-processing device 3a is sequentially arranged on the first bye-pass 1a, in the second bye-pass 1b On be sequentially arranged the second air intake installation 2b and the second pre-processing device 3b, they are with the first air intake installation 2a and the first pretreatment Equipment 3a structures are identical.In other words, according to it is of the present utility model breathing air supply system 100 include parallel connection two groups of air intake installations and Pre-processing device.In this two groups of air intake installations and pre-processing device downstream, gas monitor on the main line 1, has also been sequentially arranged 4, two grades of air accumulators 5 of equipment, temperature control equipment 6, auxiliary gas switching equipment 7.It should be understood that according to breathing of the present utility model The order of placement of the various pieces of air supply system 100 is not limited thereto, and other possible arrangement forms and order of placement are also It is contemplated that.
The input 11a of main line 1 is arranged according to the first air intake installation 2a of the present utility model, for from ambient atmosphere Then air is compressed for storage and is further processed by suction fresh air.In the present embodiment, the first air intake installation 2a bags Include air compressor, such as screw air compressor.The operation power of the first air intake installation 2a is to anti-with gas unit such as malleation Air pressure and gas consumption of the shield while take in usage quantity and protective garment have a direct impact.In the present embodiment, first The operation power of air intake installation 2a should be able to meet the use requirement of 6 sets of positive-pressure protective clothes, the output pressure of such as system simultaneously For 6 bars.In addition, the first air intake installation 2a can guarantee that the inlet pressure of positive-pressure protective clothes is 5 bars, and can guarantee that in positive-pressure protective clothes Pressure be malleation relative to the application places such as air pressure in biocontainment laboratory, for example, 5 millibars.For this purpose, the first air inlet The supply gas pressure of device 2a outputs can be 10 bars.The air demand of the first air intake installation 2a should ensure that supplied air in Jing The air demand reached in each protective garment after each several part loss for crossing breathing air supply system 100 meets following condition:1) meet one The respiratory demand of individual normal adult;2) meet human-body radiating demand, this causes the rate of ventilation in protective garment to be usually not less than 20 times per hour;3) ensure that, in the case of protective garment breakage, the flow direction of air-flow is to flow out from inside to outside.For example, every malleation Air demand in protective garment can reach 0.5 cubic meters per minute.For this purpose, the air demand of the first air intake installation 2a should be no less than 3 Cubic meters per minute.In the present embodiment, the structure of the second air intake installation 2b is identical with the first air intake installation 2a.
Preferably, first and second air intake installation 2a, 2b are controlled by automatic controlling device.Described automatically controlling sets It is standby to be set to, first and second are controlled according to the air pressure in the main line 1 or other parts of breathing air supply system 100 The start and stop of air intake installation 2a, 2b or watt level, for example, make first and second air intake installation 2a, 2b and pressure correlation ground add automatically Carry/unloading.In the present embodiment, the automatic controlling device can online or remote setting parameter and control device state, if There is man machine interface, and there are warning output and telecommunications functions.
In the present embodiment, first and second air intake installation 2a, 2b are mutually redundant, in use alternate run.This friendship Can be realized by the automatic controlling device for operation.For example, automatic controlling device record the first and second air intake installation 2a, 2b respective accumulated running times, and priority level is arranged alternately to first and second air intake installation 2a, 2b daily.At one day In, one of first and second air intake installation 2a, 2b are in preferential running status, wherein another as guest machine, in unloading Carry running status.It is then contrary in next day.
As shown in figure 1, including being sequentially arranged along the first bye-pass 1a according to the first pre-processing device 3a of the present utility model Drying device 31a, primary air accumulator 32a and defecator 33a.
In the present embodiment, drying device 31a includes freezer dryer, for by the pressure leak source temperature of compressed air Degree is reduced to less than 3 degrees Celsius so that supplies to the air with gas unit and keeps suitable humidity, so as to improve human body respiration Comfort level.Drying device 31a scalable is setting different dew point temperatures.In first arm in the first pre-processing device 3a downstreams Dew-point detecting device 34a such as dew point transducers can be set on the 1a of road, for detecting the dew point temperature of the air of drying.Can lead to Crossing automaton makes dew-point detecting device 34a be associated with drying device 31a so that drying device 31a is automatically according to dew The testing result of point detection device 34a controls the degree of drying of air, protected using the air dew point temperature at gas unit automatically Hold in optimum range, so as to the humidity for avoiding ambient atmosphere directly affect it is wet with the air in gas unit such as positive-pressure protective clothes Degree.Alternatively, gs-oil separator (not shown) can be also set in drying device 31a upstreams, for isolating in compressed air Oil, so as to protect drying machine.
In the present embodiment, primary air accumulator 32a is done for temporarily storing enough processes with 600 liters of volume The air that dry device 31a is dried, stablize for a long time enough source of the gas so as to give to be provided with gas unit, it is to avoid the first air intake installation 2a Startup and close down the supply situation directly influenced with gas unit.As shown in figure 1, primary air accumulator 32a includes being arranged at top The relief valve 321a in portion, exceedes safety value for the air pressure in the primary air accumulator 32a and opens with too high in canister Pressure.Primary air accumulator 32a also includes the drain valve 323a for being arranged at bottom, and drain valve 323a is, for example, electromagnetic valve, is used for Condensed water that may be present in primary air accumulator 32a is discharged periodically.Pressure gauge 322a is additionally provided with primary air accumulator 32a for Pressure in operator's monitor in real time tank.
Fig. 2 illustrates the defecator 33a of the first pre-processing device 3a according to Fig. 1 embodiments.As depicted in figs. 1 and 2, mistake Coarse filter 331a that filter device 33a includes being sequentially arranged on the first bye-pass 1a, the first fine filter 332a, activated carbon mistake Filter 333a, catalyzing carbon monoxide filter 334a, carbon dioxide filter 335a and the second fine filter 336a.
In the present embodiment, coarse filter 331a includes 1 micron filter, can filter flue dust in air, steam, oil Mist, solid and microorganism.For 1 micron of microgranule of particle diameter, the filter efficiency of coarse filter 331a can reach percent 99.925.First fine filter 332a includes 0.01 micron filter, can filter trickleer flue dust in air, steam, oil Mist, solid and microorganism.For 0.01 micron of microgranule of particle diameter, the filter efficiency of the first fine filter 332a can reach percentage 99.9999.Active carbon filter 333a can absorb the abnormal flavour in compressed air.Set in catalyzing carbon monoxide filter 334a There is catalyst, the chemical reaction of carbon dioxide is oxidized to for the carbon monoxide in catalytic air.Carbon dioxide filter The carbon dioxide that the carbon dioxide and carbon monoxide that 335a can be included in absorption air originally is generated Jing after catalysis.Second smart mistake Filter 336a can filter issuable secondary micro- in catalyzing carbon monoxide filter 334a and carbon dioxide filter 335a Grain pollutant.Similarly, the second fine filter 336a can also reach percent for the filter efficiency of 0.01 micron of particle diameter 99.9999。
Solid and liquid particle in the compressed air in the filtration of defecator 33a, the first bye-pass 1a will be low In 0.01 milligram per cubic metre, oil moisture content is less than 0.003 milligram per cubic metre, free from extraneous odour, and carbon monoxide content is by volume Less than 15/1000000ths, carbon dioxide content is less than 500/1000000ths by volume.
In the present embodiment, defecator 33a is filtered to the compressed air from the first air intake installation 2a, the pressure The pressure of contracting air is, for example, 1 bar to 10 bars.For this purpose, each filter of defecator 33a type selecting should enter with first The air demand (such as 3 cubic meters per minutes) of device of air 2a matches.The operating temperature of defecator 33a can be 1.5 to 30 Degree Celsius.
As coarse filter 331a and first and second fine filter 332a, 336a Jing are often susceptible to blocking, therefore In the present embodiment, coarse filter 331a and first and second fine filter 332a, 336a are each equipped with pressure reduction monitoring dress 337a such as differential pressure pickups are put, for the stopping state of Dynamic Announce filter, is easy to change filter element at any time.In addition, active The filter element of carbon filter 333a, catalyzing carbon monoxide filter 334a and carbon dioxide filter 335a should be regularly replaced, for example Change once every year or per 2000 hours.
In the present embodiment, be respectively equipped with the first bye-pass 1a before and after defecator 33a a sample tap 35a, 36a, is sampled for filtering the compressed air before and after device 33a filtrations for site operation personnel at any time to Jing, with The operational efficiency of air quality and defecator 33a is monitored by manual type.
Similarly, as shown in figure 1, according to the second pre-processing device 3b of the present utility model include along the second bye-pass 1b according to The drying device 31b of secondary arrangement, primary air accumulator 32b and defecator 33b.
In the present embodiment, drying device 31b includes freezer dryer, for by the pressure leak source temperature of compressed air Degree is reduced to less than 3 degrees Celsius so that supplies to the air with gas unit and keeps suitable humidity, so as to improve human body respiration Comfort level.Drying device 31b scalable is setting different dew point temperatures.In second arm in the second pre-processing device 3b downstreams Dew-point detecting device 34b such as dew point transducers can be set on the 1b of road, for detecting the dew point temperature of the air of drying.Can lead to Crossing automaton makes dew-point detecting device 34b be associated with drying device 31b so that drying device 31b is automatically according to dew The testing result of point detection device 34b controls the degree of drying of air, protected using the air dew point temperature at gas unit automatically Hold in optimum range, so as to the humidity for avoiding ambient atmosphere directly affect it is wet with the air in gas unit such as positive-pressure protective clothes Degree.Alternatively, gs-oil separator (not shown) can be also set in drying device 31b upstreams, for isolating in compressed air Oil, so as to protect drying machine.
In the present embodiment, primary air accumulator 32b has the volume of 600L, enough through drying for temporarily storing The air that device 31b is dried, stablize for a long time enough source of the gas so as to give to be provided with gas unit, it is to avoid the second air intake installation 2b's Start and close down the supply situation directly influenced with gas unit.As shown in figure 1, primary air accumulator 32b includes being arranged at top Relief valve 321b, exceed safety value for the air pressure in the primary air accumulator 32b and open to cross high pressure in canister Power.Primary air accumulator 32b also includes the drain valve 323b for being arranged at bottom, and drain valve 323b is, for example, electromagnetic valve, for fixed Phase discharges condensed water that may be present in primary air accumulator 32b.Pressure gauge 322b is additionally provided with primary air accumulator 32b for behaviour Make the pressure in personnel's monitor in real time tank.
Fig. 2 equally illustrates the defecator 33b of the second pre-processing device 3b according to Fig. 1 embodiments.Such as Fig. 1 and Fig. 2 institutes Show, coarse filter 331b that defecator 33b includes being sequentially arranged on the second bye-pass 1b, the first fine filter 332b, work Property carbon filter 333b, catalyzing carbon monoxide filter 334b, carbon dioxide filter 335b and the second fine filter 336b.
In the present embodiment, coarse filter 331b includes 1 micron filter, can filter flue dust in air, steam, oil Mist, solid and microorganism.For 1 micron of microgranule of particle diameter, the filter efficiency of coarse filter 331b can reach percent 99.925.First fine filter 332b includes 0.01 micron filter, can filter trickleer flue dust in air, steam, oil Mist, solid and microorganism.For 0.01 micron of microgranule of particle diameter, the filter efficiency of the first fine filter 332b can reach percentage 999.9999.Active carbon filter 333b can absorb the abnormal flavour in compressed air.In catalyzing carbon monoxide filter 334b Catalyst is provided with, and the chemical reaction of carbon dioxide is oxidized to for the carbon monoxide in catalytic air.Carbon dioxide filter The carbon dioxide that the carbon dioxide and carbon monoxide that 335b can be included in absorption air originally is generated Jing after catalysis.Second smart mistake Filter 336b can filter issuable secondary micro- in catalyzing carbon monoxide filter 334b and carbon dioxide filter 335b Grain pollutant.Similarly, the second fine filter 336b can also reach percent for the filter efficiency of 0.01 micron of particle diameter 999.9999。
Solid and liquid particle in the compressed air in the filtration of defecator 33b, the second bye-pass 1b will be low In 0.01 milligram per cubic metre, oil moisture content is less than 0.003 milligram per cubic metre, free from extraneous odour, and carbon monoxide content is by volume Less than 15/1000000ths, carbon dioxide content is less than 500/1000000ths by volume.
In the present embodiment, defecator 33b is filtered to the compressed air from the second air intake installation 2b, the pressure The pressure of contracting air is, for example, 1 bar to 10 bars.For this purpose, each filter of defecator 33b type selecting should enter with second The air demand (such as 3 cubic meters per minutes) of device of air 2b matches.The operating temperature of defecator 33b can be 1.5 to 30 Degree Celsius.
As coarse filter 331b and first and second fine filter 332b, 336b Jing are often susceptible to blocking, therefore In the present embodiment, coarse filter 331b and first and second fine filter 332b, 336b are each equipped with pressure reduction monitoring dress 337b such as differential pressure pickups are put, for the stopping state of Dynamic Announce filter, is easy to change filter element at any time.In addition, active The filter element of carbon filter 333b, catalyzing carbon monoxide filter 334b and carbon dioxide filter 335b should be annual or little per 2000 Shi Genghuan is once.
In the present embodiment, be respectively equipped with the second bye-pass 1b before and after defecator 33b a sample tap 35b, 36b, is sampled for filtering the compressed air before and after device 33b filtrations for site operation personnel at any time to Jing, with The operational efficiency of air quality and defecator 33b is monitored by manual type.
This utility model arranges the two groups of pre-processing devices connected with two groups of air intake installations respectively, can increase empty to compression The flow of the processing speed of gas and increase through the compressed air of main line 1 such that it is able to supplied with gas unit to more.
Fig. 3 illustrates the gas monitor equipment 4 of the breathing air supply system 100 according to the present embodiment.As shown in figures 1 and 3, gas Body monitoring device 4 is arranged on the main line 1 in the convergent point downstream of described first and second bye-passes 1a, 1b, generally includes use Detection means 41, the analysis and Control for control signal is analyzed and sent to testing result in detection compressed air composition Device 41 and the performs device 43 for main line 1 is controlled according to control signal.
In the present embodiment, detection means 41 is connected with main line 1 with from 1 Real-time Collection compressed air sample of main line, And including the Sensor box of one or more sensors is provided with which.For example, be provided with Sensor box carbon monoxide transducer, two Oxidation carbon sensor and oxygen sensor.Thus, detection means 41 can be in on-line real-time measuremen compressed air carbon monoxide, The content of carbon dioxide and oxygen.It should be understood that other gas detection sensors can also be installed in Sensor box as needed, use In the quality of detection compressed air, the purposes of gas monitor equipment 4 is extended.For example, the range of error of these sensors is positive and negative Within percent 2, and possess demarcation condition and standard gas source interface to carry out on-line proving.
Analysis Control Unit 42 includes analyzer and controller.The detection data that analyzer can be sent to detection means 41 Analyzed in real time, controller can send control signal according to analysis result so that performs device 43 performs corresponding operating.Control Device can also send alarm signal.
Performs device 43 includes the main line switching mechanism 431 being separately positioned on main line 1 and main line discharging mechanism 432.Main line switching mechanism 431 can control the break-make of main line 1 according to the control signal that Analysis Control Unit 42 sends, and Main line discharging mechanism 432 can be optionally discharged in main line 1 according to the control signal that Analysis Control Unit 42 sends Compressed air.
Pneumatic operated valve 4311 that main line switching mechanism 431 includes being arranged on main line 1, control piper 4312 and first are electric Magnet valve 4313.Pneumatic operated valve 4311 can control the break-make of main line 1.4312 one end of control piper connects pneumatic operated valve 4311, another The main line 1 of logical 4311 upstream of pneumatic operated valve of termination.First electromagnetic valve 4313 is arranged on control piper 4312, for according to control Signal controls the break-make of control piper 4312.When the analysis of 42 pairs of testing results for carrying out self-test device 41 of Analysis Control Unit is When air is qualified, Analysis Control Unit 42 sends control signal, makes the first electromagnetic valve 4313 be powered and opens, to connect control piper 4312, so as to allowing pneumatic operated valve 4311 to open and connecting main line 1.When 42 pairs of detections for carrying out self-test device 41 of Analysis Control Unit As a result when analysis is that air is unqualified, Analysis Control Unit 42 sends control signal, closes 4313 power-off of the first electromagnetic valve, To disconnect control piper 4312, so as to allowing pneumatic operated valve 4311 to close and disconnecting main line 1.In 41 failure of detection means, analysis control When 42 failure of device processed and power-off, the first electromagnetic valve is remained off, so that pneumatic operated valve 4311 is remained turned-off, Prevent the compressed gas in main line 1 from exporting.
Main line discharging mechanism 432 includes discharge pipe 4321, the second electromagnetic valve 4322 and hand-operated valve 4323.Discharge pipe 4321 one end are connected to main line 1, and the other end is connected to the second electromagnetic valve 4322, and in middle setting hand-operated valve 4323.Handss Dynamic valve 4323 typically maintains a normally open state.When the analysis result of Analysis Control Unit 42 is that gas is unqualified, analysis and Control dress Put 42 send control signal cause the second electromagnetic valve 4322 be powered open, so as to outwardly discharge the unqualified gas in main line 1 Body.When the analysis result of Analysis Control Unit 42 is that gas is qualified, Analysis Control Unit 42 sends control signal and causes second 4322 power-off of electromagnetic valve is closed, so as to not outwardly discharge gas.If the now failure of the second electromagnetic valve 4322 cannot be closed, can Manually valve 4323 carrys out hand off discharge pipe 4321.
The alarm signal of the controller of Analysis Control Unit 42 can be exported to remote monitoring alarm device.The long-range prison The warning of control alarm device can be divided into three-level warning, and can set alarming value as needed.For example, when in compressed air oxygen contain It is higher than that 8/1000000ths and/or carbon dioxide content are pressed by volume that amount is less than 19.5 percent, carbon monoxide content by volume When stereometer is higher than 400/1000000ths, starts one-level and report to the police;When in compressed air, oxygen content is less than percent by volume 19th, carbon monoxide content by volume be higher than 12/1000000ths and/or carbon dioxide content by volume be higher than 450/1000000ths When, start secondary alarm;When in compressed air, oxygen content presses volume less than 18.5 percent, carbon monoxide content by volume Meter higher than 15/1000000ths and/or carbon dioxide content by volume be higher than 500/1000000ths when, start three-level report to the police.In addition, The different operating of different alert levels is set as needed can also.For example, one-level is reported to the police as common warning, only display alarm letter There is hidden danger in breath prompting user;Secondary alarm is fault alarm, display alarm information, while preventing from starting the first and second air inlets Device 2a, 2b;Three-level is reported to the police and is reported to the police for catastrophe failure, sends sound and light alarm, while stopping first and second air intake installation 2a, 2b Work, and empty the gas of monitoring point upstream.
As shown in figure 1, also including being arranged on 4 downstream of gas monitor equipment according to the breathing air supply system 100 of the present embodiment Main line 1 on two grades of air accumulators 5.Similar with primary air accumulator 32a, 32b, two grades of air accumulators 5 include being arranged on top Relief valve 51, for opening pressure release when pressure inside the tank exceedes safety value.Two grades of air accumulators 5 also include being arranged on the draining of bottom Such as electromagnetic valve of valve 53, for condensed water that may be present in regular drain tank.52 He of pressure gauge is additionally provided with two grades of air accumulators 5 Pressure transducer 54.Pressure gauge 52 is used to monitor the pressure in two grades of air accumulators 5, pressure transducer for field personnel on the spot 54 for the signal of pressure inside the tank is sent to long distance control system, for the pressure in two grades of air accumulators 5 of remotely monitor.Two grades The volume of air accumulator 5 is, for example, 2000 liters, can reduce the pressure oscillation of breathing 100 supplied air of air supply system as far as possible.
In the present embodiment, two grades of air accumulators 5 can be associated with first and second air intake installation 2a, 2b so that two grades of storages Pressure in gas tank 5 can be used for the start and stop for controlling first and second air intake installation 2a, 2b.For example, when in two grades of air accumulators 5 When pressure is less than 7.5 bar, the first air intake installation 2a or the second air intake installation 2b starts;When the pressure in two grades of air accumulators 5 is higher than 9 Ba Shi, the first air intake installation 2a and the second air intake installation 2b are closed down.
Fig. 4 illustrates the temperature control equipment 6 of the breathing air supply system 100 according to Fig. 1 embodiments.As shown in Figure 1 and Figure 4, Two grades of 5 downstreams of air accumulator are arranged according to the temperature control equipment 6 of this utility model embodiment.Temperature control equipment 6 include according to The secondary chiller 61 being arranged on main line 1 and heater 62.In the present embodiment, chiller 61 includes lyophilization Machine, compressed air is into freezer dryer and carries out heat exchange, is then discharged out.Heater 62 include two be arranged in parallel plus Hot device 621, the heater 621 are, for example, resistance type heater.
Temperature control equipment 6 also includes the first temperature sensor 63 for being arranged on 61 upstream of chiller and is arranged on heating The second temperature sensor 64 in 62 downstream of device, for detecting initial temperature and process of the compressed air before temperature adjustment Final temperature after temperature adjustment.Temperature control equipment 6 also includes temperature controller (not shown), such as programmable ratio Integral differential (PID) controller, for the temperature control chiller detected according to the first and second temperature sensors 63,64 61 and the operation of heater 62.The control is control start and stop for the chiller 61 including freezer dryer, right Be control power for the heater 62 including resistance type heater, for example, resistance-type is continuously adjusted by two controllable silicons The power of heater.Temperature controller can be set to, when the temperature that the first temperature sensor 63 is detected it is lower than target temperature When more than first temperature value (such as 3 degrees Celsius), such as, when the temperature reaches 21 degrees Celsius, close down chiller 61;When first warm When the temperature that detects of degree sensor 63 is than more than target temperature high second temperature value (such as 5 degrees Celsius), for example the temperature reaches When 29 degrees Celsius, heater 62 is closed down.It follows that the temperature measured in the first temperature sensor 63 is close to target temperature When, chiller 61 and the work simultaneously of heater 62 or while worked with the half of rated power, so as to prominent in air themperature Adjusted than opening corresponding cooling or the faster temperature of heater to obtain by closing corresponding cooling or heater during change Energy-conservation power.Whereby, the instantaneous temperature to big flow compressed air can be kept to become according to temperature control equipment of the present utility model 6 The adaptability of change, the gentle cooling capacity of liter for example can in the case of maximum flow rate with 15 degrees Celsius in the short time.In addition may be used To expect, can also be arranged to according to temperature control equipment of the present utility model 6, when the temperature that the first temperature sensor 63 is detected When more than degree the first temperature value lower than target temperature, make compressed air without apparatus for supercooling 61 merely through heater 62; When more than the temperature that the first temperature sensor 63 is detected is than the high second temperature value of target temperature, make compressed air without plus Thermal 62 and merely through chiller 61.This set is further conducive to the temperature for quickly tackling big flow compressed air to dash forward Become.
It is adjustable in the range of 18 to 30 degrees Celsius through the temperature of the compressed air of 6 homoiothermic of temperature control equipment.For example, Temperature control equipment 6 can be by the temperature control of compressed air in 24 degrees centigrades, and temperature fluctuation range is less than 2 degrees Celsius, Control between 23 to 25 degrees Celsius.The temperature adjustment of compressed gas is used for according to the temperature control equipment 6 of the present embodiment, should The pressure of compressed gas is for example in 1 bar between 10 bars.
As shown in figure 1, bypass is provided with the side of temperature control equipment 6 according to the breathing air supply system 100 of the present embodiment Pipeline, conveys for making compression supply bypass temperature control equipment 6 when carrying out temperature adjustment.
Fig. 5 illustrates the auxiliary gas switching equipment 7 of the breathing air supply system 100 according to Fig. 1 embodiments.Such as Fig. 1 and Fig. 5 institutes Show, switch equipment 7 according to auxiliary gas of the present utility model and be arranged in 6 downstream of temperature control equipment, including storing cushion gas The standby caisson 71 of body and the switching device 72 being arranged between standby caisson 71 and main line 1.In the present embodiment In, standby caisson 71 for example includes bailout bottle.The operation of switching device 72 can optionally by standby caisson 71 are switched to main line 1, so as in case of emergency give with gas unit feed auxiliary gas.According to this utility model ground cushion gas Body switching equipment 7 also includes pressure switch 73 and control power supply (not shown).Pressure switch 73, control power supply and switching device 72 To be formed for controlling the control circuit of switching device by being electrically connected to each other.Pressure switch 73 is according to the gas pressure in main line 1 Power situation turn on automatically and disconnecting circuit, control power supply are optionally powered to switching device 72 by pressure switch 73.Control Whether power supply connects the operation for determining switching device 72 with switching device 72.The supply voltage of control power supply is, for example, 24 Volt.
In the present embodiment, switching device 72, control power supply and pressure switch 73 are associated into, when pressure switch 73 is measured When air pressure in main line 1 is less than rated value, pressure switch 73 is closed, so that control power supply is disconnected with switching device 72, So as to switching device 72 makes standby caisson 71 connect with main line 1;When pressure switch 73 measures the air pressure in main line 1 Power be higher than rated value when, pressure switch 73 is opened so that control power supply connect with switching device 72, so as to switching device 72 make it is standby Disconnected with main line 1 with caisson 71.
As shown in Figure 1 and Figure 5, switching device 72 includes the first standby pipe for connecting standby caisson 71 and main line 1 Road 721.It is provided with pneumatic operated valve 722 to control the break-make of the first spare duct 721 on first spare duct 721.Switching device 72 Also include control piper 723, its one end connection pneumatic operated valve 722, the other end are connected to the first spare duct 721 and main line 1 On the main line 1 of junction point upstream.When control piper 723 is ventilated, pneumatic operated valve 722 is remained turned-off so as to disconnect the first standby pipe Road 721, when control piper 723 is died, pneumatic operated valve 722 is opened so as to connect the first spare duct 721.Control piper 723 Break-make realizes that by the electromagnetic valve 724 being arranged on control piper 723 electromagnetic valve 724 is by pressure switch 73 and control power supply Connect.When the pressure that pressure switch 73 measures the air in main line 1 is less than the first rated value, pressure switch 73 is closed, with Control power supply is disconnected with electromagnetic valve 724, cause electromagnetic valve 724 to close and disconnect control piper 723, so that pneumatic operated valve 722 Open and connect the first spare duct 721;When the pressure that pressure switch 73 measures the air in main line 1 is higher than the second rated value When, pressure switch 73 is opened, so that control power supply is connected with electromagnetic valve 723, causes electromagnetic valve 724 to open and connect control piper 723, so that pneumatic operated valve 722 cuts out and disconnects the first spare duct 721.First rated value for example, 6 bars, the second rated value example Such as it is 8 bars.
In the present embodiment, pneumatic operated valve 722 possesses position of the switch feedback device (not shown), can be to now by the device Field staff provides working condition and warning message.
In the present embodiment, 72 second spare duct 725 of switching device.Second spare duct 725 is connected to master at one end Pipeline 1, is connected to the first spare duct 721 near the upstream of standby caisson 71 in the other end or is connected directly to standby storage Device of air 71.Second spare duct 725 is provided with hand-operated valve 726, for passing through work on the spot people when switching device 72 fails Standby caisson 71 is switched to main line 1 by the artificial operation of member.
Switching equipment 7 according to the auxiliary gas of the present embodiment also includes check-valves 74.Check-valves 74 are arranged on switching device On the main line 1 of 72 upstreams, for when standby caisson 71 is switched to main line 1, preventing from the auxiliary gas for feeding out There is reverse flow in main line 1.
As shown in figure 1, auxiliary gas switch equipment 7 at main line 1 on be provided with air relief valve 8, for reducing main line 1 The pressure of interior compressed air so as to be suitable to be fed to and use gas unit.
Made by 316L rustless steels according to all pipelines of the breathing air supply system 100 of this utility model embodiment, its The nominal diameter of middle main line 1 is, for example, 50 millimeters.The connected mode of pipeline ensure that it is safe and reliable, be easy to safeguard.Pipeline Can select and removably exempt to weld quick assembling mode, after Pipe installing, possess segmentation pressurize detection and system purge condition.Card The design pressure-bearing of pressure pipeline connection is 15 bars, and operating pressure is 10 bars.In a supply point setting flow switch, each gas is used for monitoring Unit uses gas situation.
Manually and automatically two kinds of working methods are had according to the breathing air supply system 100 of this utility model embodiment.Manual work Be mainly used in emergent compulsive work, stop in emergency with maintenance monitoring as mode etc., automatic working method is mainly by control automatically System processed is realized automatically controlling to the remainder for breathing air supply system 100.The major control of automatic control system to as if the One and the second air intake installation 2a, 2b, the drying device of first and second pre-processing device 3a, 3b and temperature control equipment 6 Chiller 61 and heater 62.The input of automatic control system is mainly the signal of various detection sensors, output mainly It is the switch of each control object.
In the present embodiment, automatic control system adopts Siemens's S7-300 series of PLC as control core, and using upper The four-layer structure of the electromechanical brain in position, man machine interface, PLC, sensor and switch element, wherein man machine interface possess Ethernet and connect Mouth is used for the exploitation for supporting remote monitoring function.Main control PLC should be able to be with first and second air intake installation 2a, 2b and gas monitor Equipment 4 carries out information exchange, and each discrete switch, valve, sensor etc. are connected in PLC system.To improve the peace of system Quan Xing, when gas monitor equipment 4 occurs or releases fault alarm, can stop or start first and second air intake installation 2a, 2b Operation.Automatic control system has gone out to realize outside the overload alarms such as conventional temperature, relative humidity, pressure, gas concentration, may be used also So that certain fault diagnosis functions are realized in PLC.
Sketch according to confession breathing air Supply Method of the present utility model referring to Fig. 1-5.
Comprised the following steps according to confession breathing air Supply Method of the present utility model:A. suck simultaneously from ambient atmosphere Compressed air;B. dry air;C. dried air is temporarily stored in primary air accumulator;D. it is not intended in filtering air Composition;E. the content of one or more composition in air is detected, and stops conveying air in content over range;f. Pass air through two grades of air accumulators 5 and fluctuated with compensator or trimmer pressure;G. by the temperature adjustment of air to desired value;H. by air export to Use gas unit.Wherein, step a is associated to two grades of air accumulators 5, when the pressure in two grades of air accumulators 5 is less than first pressure value, Start suction air, when the pressure in two grades of air accumulators 5 is higher than second pressure value, stop suction air.
Although illustrating this utility model above by the description to embodiment, it should be understood that these embodiments are exemplary And it is nonrestrictive.Those skilled in the art can be made respectively to embodiment of the present utility model upon reading the present specification Change is planted, is improved and is substituted without departing from spirit of the present utility model, these changes, improvement and replacement each fall within this utility model Protection domain in.Protection domain of the present utility model is only determined by appended claims and its equivalents.

Claims (9)

1. a kind of gas monitor equipment (4), breathes the air basis in the main line (1) of air supply system (100) for detection Testing result controls the main line (1), it is characterised in that include:
Detection means (41), for detecting the content of one or more composition in the air;
Analysis Control Unit (42), for analyzing the testing result of the detection means (41) and sending control according to analysis result Signal;
Performs device (43), which includes the main line switching mechanism being operatively connected with the Analysis Control Unit (42) respectively (431) and main line discharging mechanism (432), the main line switching mechanism (431) controls the master according to the control signal The break-make of pipeline (1), the main line discharging mechanism (432) outwardly optionally discharge the master according to the control signal Air in pipeline (1).
2. gas monitor equipment (4) according to claim 1, it is characterised in that the detection means (41) includes being equipped with The Sensor box of one or more sensors.
3. gas monitor equipment (4) according to claim 2, it is characterised in that one or more of sensors include Carbon monoxide transducer, carbon dioxide sensor and/or oxygen sensor.
4. gas monitor equipment (4) according to any one of claim 1 to 3, it is characterised in that supervisor's way switch Mechanism (431) is including being arranged on the main line (1) and the operable pneumatic operated valve to control main line (1) break-make (4311) main line (1) and the pneumatic operated valve (4311) for, making the pneumatic operated valve (4311) upstream selectively switch on Control piper (4312) that the pneumatic operated valve (4311) operates is controlled, and is arranged on the control piper (4312) and can be grasped Make to control first electromagnetic valve (4313) of the control piper (4312) break-make, the Analysis Control Unit (42) and described the One electromagnetic valve (4313) is operatively connected.
5. gas monitor equipment (4) according to claim 4, it is characterised in that the Analysis Control Unit (42), described Pneumatic operated valve (4311), the control piper (4312) and first electromagnetic valve (4313) are associated into, when the analysis and Control When the analysis result of device (42) is qualified, the Analysis Control Unit (42) makes first electromagnetic valve (4313) open to connect Lead to the control piper (4312), so that the pneumatic operated valve (4311) is opened and further connects the main line (1), when described When the analysis result of Analysis Control Unit (42) is unqualified, the Analysis Control Unit (42) makes first electromagnetic valve (4313) close to disconnect the control piper (4312), so that the pneumatic operated valve (4311) cuts out and and then disconnects the master Pipeline (1).
6. gas monitor equipment (4) according to any one of claim 1 to 3, it is characterised in that the main line discharge Mechanism (432) including selectively switch on the main line (1) with the external world to discharge the row of the air in the main line (1) Put pipeline (4321) and be arranged on the discharge pipe (4321) and operable to control discharge pipe (4321) break-make The second electromagnetic valve (4322), the Analysis Control Unit (42) is operatively connected with second electromagnetic valve (4322).
7. gas monitor equipment (4) according to claim 6, it is characterised in that the main line discharging mechanism (432) is also Including hand-operated valve (4323), for disconnecting the discharge pipe (4321) when second electromagnetic valve (4322) is failed.
8. gas monitor equipment (4) according to claim 3, it is characterised in that the Analysis Control Unit (42) is set Determine into, contain less than percent 19, carbon monoxide when the detection means (41) measures the content of oxygen in air by volume Amount by volume be higher than 15/1000000ths and/or carbon dioxide content by volume be higher than 500/1000000ths when, send control letter The main line switching mechanism (431) number is made to disconnect the main line (1) and make the main line discharging mechanism (432) outwardly Discharge the air in the main line (1).
9. gas monitor equipment (4) according to any one of claim 1 to 3, it is characterised in that also including alarm device (44), the alarm signal for being provided according to the Analysis Control Unit (42) is outwardly reported to the police.
CN201620901851.8U 2016-08-18 2016-08-18 A kind of gas monitor equipment Active CN206055201U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110057612A (en) * 2019-05-08 2019-07-26 合肥通用机电产品检测院有限公司 Energy-saving compressed-air drier test macro
CN113195965A (en) * 2018-12-12 2021-07-30 通用电气公司 Method and system for medical gas delivery module
CN113218911A (en) * 2021-04-19 2021-08-06 国网江苏省电力有限公司检修分公司 Intermediate infrared SF6Decomposition component analysis device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113195965A (en) * 2018-12-12 2021-07-30 通用电气公司 Method and system for medical gas delivery module
CN113195965B (en) * 2018-12-12 2023-08-22 通用电气公司 Method and system for a medical gas delivery module
CN110057612A (en) * 2019-05-08 2019-07-26 合肥通用机电产品检测院有限公司 Energy-saving compressed-air drier test macro
CN113218911A (en) * 2021-04-19 2021-08-06 国网江苏省电力有限公司检修分公司 Intermediate infrared SF6Decomposition component analysis device

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