CN207422275U - For the remote monitoring intelligent ignition system of gas welding gas cutting equipment - Google Patents
For the remote monitoring intelligent ignition system of gas welding gas cutting equipment Download PDFInfo
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- CN207422275U CN207422275U CN201721275321.8U CN201721275321U CN207422275U CN 207422275 U CN207422275 U CN 207422275U CN 201721275321 U CN201721275321 U CN 201721275321U CN 207422275 U CN207422275 U CN 207422275U
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Abstract
The utility model discloses a kind of remote monitoring intelligent ignition systems for gas welding gas cutting equipment, including CPU control modules, ignition control module, Gas Control Module, communication module and start stop switch, the ignition control module, Gas Control Module, communication module and start stop switch are connected respectively by electric signal with the CPU control modules.The utility model realizes the intelligent automatic control of the duration of ignition, duration of ventilation and gas flow proportion by CPU control modules, has both reduced manual operation process, improves the production efficiency of gas welding, in turn avoids the waste of the energy；Data and the remote transmission of instruction are realized by communication module, grasp working site dynamic in real time convenient for administrative staff；Working environment can be monitored in real time by flame sensor, leakage sensor and falling sensor, so as to protect the safety of system and operating personnel；Excess temperature, overvoltage, overcurrent protection can be played the role of by temperature sensor, voltage sensor and current sensor.
Description
Technical field
The utility model is related to gas welding technical fields, more particularly to a kind of remote monitoring intelligence for gas welding gas cutting equipment
It can ignition system.
Background technology
At present, gas welding gas cutting equipment is mostly using manual firing's mode, and when igniting first opens oxygen valve, then opens combustion gas
Valve adjusts the size and shape of flame again after igniting；After use, first closing gas valve turns off oxygen valve.Whole operation
Process is very cumbersome, and lights a fire and be manually carried out with flame adjusting, thus production efficiency is relatively low；And manual adjustment flame
Poor accuracy causes unnecessary energy waste.
In addition, this sparking mode can only be operated closely, remote monitoring can not be realized；And prevent without good safety
Shield measure, there are larger security risk for operating personnel, once situations such as gas leakage occurs, consequence is hardly imaginable.
Utility model content
For defect in the prior art or deficiency, the utility model discloses a kind of for gas welding gas cutting equipment
Remote monitoring intelligent ignition system, the system disclosure satisfy that management of the administrative department to working site, grasp working site in real time
Dynamic.
What the technical solution of the utility model was realized in：
For the remote monitoring intelligent ignition system of gas welding gas cutting equipment, including the long-range system being connected with ignition system signal
System, the ignition system further include for control system working condition, store the CPU control modules of data, control of fighting for point
The ignition control module of the duration of ignition processed, for the gas of gas break-make and make-and-break time, adjusting gas flow to be controlled to control mould
Block, communication module and the start stop switch for control system startup and stopping for remote transmission data and instruction, it is described
Ignition control module, Gas Control Module, communication module and start stop switch pass through electric signal and the CPU control modules respectively
It is connected, the ignition control module includes igniting bag and firing timer equipped with ignitor；In ignition control module
The flame that one side is provided with to detect real time monitoring environment and respectively by electric signal with CPU control modules be connected senses
Device, leakage sensor and falling sensor；
The flow parameter of the duration of ignition, duration of ventilation and gas is inputted into CPU control modules, the CPU controls mould
Block sends to detect the signal for monitoring environment in real time to flame sensor, leakage sensor and falling sensor, the flame
Sensor, leakage sensor and falling sensor send detection signal to CPU control modules, and the CPU control modules receive inspection
It surveys after signal to send and is used to implement the signal of gas break-make, make-and-break time and adjusting gas flow to Gas Control Module and hair
It send and is used to implement fired state, the signal of the adjusting duration of ignition to ignition control module, the igniting bag is in the igniting of setting
In send high-voltage pulse to ignitor and make ignitor hit out spark, light gas, meanwhile, communication module is to remote system
" position, time " information is sent, when ignition system reaches the duration of ventilation of setting, disconnects start stop switch, CPU control modules are sent
To Gas Control Module, gas disconnects close command signal, and the communication module is by the position of ignition system while welding is completed
It puts and the operational data of time is sent to remote system.
Preferably, it is described to be used to that gas break-make and make-and-break time, the Gas Control Module of adjusting gas flow to be controlled to include
Gas break-make solenoid valve, gas break-make timer and gas flow regulating valve, the gas break-make solenoid valve, gas break-make meter
When device and gas flow regulating valve be connected respectively by electric signal with the CPU control modules.
Preferably, the gas break-make solenoid valve leads to including oxygen break-make solenoid valve, combustion gas break-make solenoid valve and nitrogen
Power off magnet valve.
Preferably, the gas break-make timer leads to including oxygen break-make timer, combustion gas break-make timer and nitrogen
Disconnected timer.
Preferably, the gas flow regulating valve includes oxygen flow rate adjusting valve, gas consumption adjusting valve and nitrogen stream
Adjustable valve.
Preferably, the communication module for remote transmission data and instruction is Beidou navigation module, GPS navigation mould
One or more of block, gsm wireless communication module, GPRS wireless communication modules and WiFi wireless communication modules.
Preferably, the remote monitoring intelligent ignition system further includes temperature sensor, voltage sensor and current sense
Device, the temperature sensor are connected by electric signal with the CPU control modules, and the voltage sensor passes through electric signal and institute
The connection of CPU control modules is stated, the current sensor is connected by electric signal with the CPU control modules.
Compared with prior art, the beneficial effects of the utility model are：
1st, the automatic control of intelligence of the duration of ignition, duration of ventilation and gas flow proportion is realized by CPU control modules
System, had both reduced manual operation process, and had improved the production efficiency of gas welding, and in turn avoided the waste of the energy；
2nd, data and the remote transmission of instruction are realized by communication module, be capable of remote monitoring ignition system position and
Temporal information grasps working site dynamic convenient for administrative staff in real time；
3rd, working environment can be monitored in real time by flame sensor, leakage sensor and falling sensor, so as to protect
Protecting system and the safety of operating personnel；
4th, it is capable of temperature, the voltage of real-time monitoring system by temperature sensor, voltage sensor and current sensor
And current conditions, play the role of excess temperature, overvoltage, overcurrent protection.
Description of the drawings
In order to illustrate more clearly of the technical scheme in the embodiment of the utility model, will make below to required in embodiment
Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the utility model,
For those of ordinary skill in the art, without having to pay creative labor, can also be obtained according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the structure principle chart of the utility model first embodiment；
Fig. 2 is the structure principle chart of the utility model second embodiment；
Fig. 3 is the structure principle chart of the utility model 3rd embodiment；
Fig. 4 is the structure principle chart of the utility model fourth embodiment.
Fig. 5 is the structure diagram of the utility model；
Reference numeral：1st, igniting bag；2nd, ignitor；3rd, start stop switch；4th, communication module；5th, flame sensor；6th, leak
Gas sensor；7th, falling sensor；8th, CPU control modules；9th, firing timer；10th, oxygen flow rate adjusting valve；11st, combustion gas stream
Adjustable valve；12nd, nitrogen flow regulating valve；13rd, power switch；14th, power outlet.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.
Embodiment one：
As shown in Figure 1, the remote monitoring intelligent ignition system of the present embodiment, including：CPU control modules, equipped with ignition power
The igniting bag of pole, firing timer, gas break-make solenoid valve, gas break-make timer, gas flow regulating valve, communication module with
And start stop switch, igniting bag, firing timer, gas break-make solenoid valve, gas break-make timer, gas flow regulating valve, lead to
Letter module and start stop switch are connected respectively by electric signal with CPU control modules.
Wherein, communication module is Beidou navigation module, GPS navigation module, gsm wireless communication module, GPRS wireless communications
One or more of module and WiFi wireless communication modules.
The remote monitoring intelligent ignition system of the present embodiment is suitable for setting using the gas welding of single source of the gas or premix source of the gas
Standby, the operation principle of the ignition system is as follows：
The parameters such as the duration of ignition, duration of ventilation, gas flow are input and stored in CPU control modules first；Wherein,
The duration of ignition is controlled by firing timer, and duration of ventilation is controlled by gas break-make timer, and gas flow passes through gas stream
Adjustable valve controls.
Open start stop switch, to CPU control modules send command signal, CPU control modules according to command signal respectively to
Igniting bag, gas break-make solenoid valve and gas flow regulating valve send instruction, and gas enters system through gas break-make solenoid valve,
Igniting bag sends high-voltage pulse according to the duration of ignition of setting to ignitor, and ignitor is made to get electric spark, lights gas；
Meanwhile communication module sends the information such as position, time in a manner of satellite positioning/short message/wireless data communication etc. to remote system,
So that administrative staff can grasp working site dynamic in real time, and realize remote monitoring.
When ignition system reaches the duration of ventilation of setting or closes start stop switch, CPU control modules are to gas break-make electromagnetism
Valve sends close command, disconnects gas, fray-out of flame；Meanwhile communication module is again with satellite positioning/short message/wireless data
The modes such as communication send the information such as position, time to remote system.
Ignition system realizes the intelligence of the duration of ignition, duration of ventilation and gas flow proportion by CPU control modules
It automatically controls, has both reduced manual operation process, improve the production efficiency of gas welding, in turn avoid the waste of the energy.
Embodiment two：
As shown in Fig. 2, when source of the gas uses the hybrid mode of combustion gas+combustion-supporting gas+protective gas, above-mentioned ignition system
Gas break-make solenoid valve can be further subdivided into oxygen break-make solenoid valve, combustion gas break-make solenoid valve and nitrogen break-make solenoid valve,
It is respectively used to the break-make of control oxygen, combustion gas and nitrogen；Gas break-make timer can be further subdivided into oxygen break-make timing
Device, combustion gas break-make timer and nitrogen break-make timer；Gas flow regulating valve can be further subdivided into oxygen flow adjusting
Valve, gas consumption adjusting valve and nitrogen flow regulating valve.
Above-mentioned various gas break-make solenoid valves, gas break-make timer and gas flow regulating valve pass through electric signal respectively
It is connected with CPU control modules.
Wherein, combustion gas can be propane, acetylene, natural gas, coal gas or liquefied gas.
The other structures and operation principle of the ignition system of the present embodiment are similar with the ignition system in embodiment one,
The control more to become more meticulous is simply realized in terms of the make-and-break time and flow of gas, is exactly specifically that can be controlled by CPU
Molding block presets the make-and-break time and flow of oxygen, combustion gas and nitrogen, realize the flowrate proportioning between gas with various with
And break-make order, so as to improve the efficiency of combustion of combustion gas and energy utilization rate, reduce unnecessary waste.
Embodiment three：
As shown in figure 3, in order to improve the security of above-mentioned ignition system, the remote monitoring intelligent ignition system of the present embodiment
On the basis of embodiment two further be provided with flame sensor, leakage sensor and falling sensor, flame sensor,
Leakage sensor and falling sensor are connected respectively by electric signal with CPU control modules.
Flame sensor is capable of the ignition conditions of real-time monitoring system, will after flame sensor, which detects, lights a fire successfully
Data feedback gives CPU control modules, and igniting bag is automatically closed according to the data of feedback in CPU control modules.
Leakage sensor can real-time monitoring system with the presence or absence of gas leakage problem, falling sensor can monitor in real time
Ignition system is with the presence or absence of tilting, toppling over problem, and cut-out source of the gas and power supply in time, so as to ensure the peace of system and operating personnel
Entirely.
Example IV：
As shown in figure 4, in order to further improve the security of above-mentioned ignition system, the remote monitoring intelligent point of the present embodiment
Fiery system is further provided with temperature sensor, voltage sensor and current sensor, temperature on the basis of embodiment three
Sensor, voltage sensor and current sensor are connected respectively by electric signal with CPU control modules.
Temperature sensor is capable of the temperature of real-time monitoring system, if more than the temperature range of setting, starting protection function,
Pass through CPU control module system stalls；Voltage sensor and current sensor are capable of the voltage and electricity of real-time monitoring system
Stream, if more than the normal voltage and electric current of setting, starting protection function cuts off circuit.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Within the spirit and principle of utility model, any modifications, equivalent replacements and improvements are made should be included in the utility model
Protection domain within.
Claims (7)
1. for the remote monitoring intelligent ignition system of gas welding gas cutting equipment, including the long-range system being connected with ignition system signal
System, which is characterized in that the ignition system further includes for control system working condition, stores the CPU control modules of data, uses
In point fight the control point fiery time ignition control module, for controlling gas break-make and make-and-break time, adjusting gas flow
Gas Control Module, the start and stop for starting and stopping for the communication module of remote transmission data and instruction and for control system
Switch, the ignition control module, Gas Control Module, communication module and start stop switch respectively by electric signal with it is described
CPU control modules are connected, and the ignition control module includes igniting bag and firing timer equipped with ignitor；It is lighting a fire
The one side of control module is provided with what is detected real time monitoring environment and be connected respectively by electric signal with CPU control modules
Flame sensor, leakage sensor and falling sensor；
The flow parameter of the duration of ignition, duration of ventilation and gas is inputted into CPU control modules, the CPU control modules hair
Send to detect the signal for monitoring environment in real time to flame sensor, leakage sensor and falling sensor, the flame sensing
Device, leakage sensor and falling sensor send detection signal to CPU control modules, and the CPU control modules receive detection letter
The signal for being used to implement gas break-make, make-and-break time and adjusting gas flow is sent after number to Gas Control Module and sends use
In realizing fired state, the signal of the adjusting duration of ignition to ignition control module, the igniting bag is within the duration of ignition of setting
Sending high-voltage pulse to ignitor makes ignitor hit out spark, lights gas, meanwhile, communication module is sent to remote system
" position, time " information when ignition system reaches the duration of ventilation of setting, disconnects start stop switch, and CPU control modules send closure
To Gas Control Module, gas disconnects command signal, while welding is completed the communication module by the position of ignition system and
The operational data of time is sent to remote system.
2. the remote monitoring intelligent ignition system according to claim 1 for gas welding gas cutting equipment, which is characterized in that institute
It states that gas break-make and make-and-break time, the Gas Control Module of adjusting gas flow is controlled to include gas break-make solenoid valve, gas
Body break-make timer and gas flow regulating valve, the gas break-make solenoid valve, gas break-make timer and gas flow
Regulating valve is connected respectively by electric signal with the CPU control modules.
3. the remote monitoring intelligent ignition system according to claim 2 for gas welding gas cutting equipment, which is characterized in that institute
Stating gas break-make solenoid valve includes oxygen break-make solenoid valve, combustion gas break-make solenoid valve and nitrogen break-make solenoid valve.
4. the remote monitoring intelligent ignition system according to claim 3 for gas welding gas cutting equipment, which is characterized in that institute
Stating gas break-make timer includes oxygen break-make timer, combustion gas break-make timer and nitrogen break-make timer.
5. the remote monitoring intelligent ignition system according to claim 4 for gas welding gas cutting equipment, which is characterized in that institute
Stating gas flow regulating valve includes oxygen flow rate adjusting valve, gas consumption adjusting valve and nitrogen flow regulating valve.
6. the remote monitoring intelligent ignition system according to claim 1 for gas welding gas cutting equipment, which is characterized in that institute
State for remote transmission data and instruction communication module for Beidou navigation module, GPS navigation module, gsm wireless communication module,
One or more of GPRS wireless communication modules and WiFi wireless communication modules.
7. the remote monitoring intelligent ignition system according to claim 1 for gas welding gas cutting equipment, which is characterized in that institute
It states remote monitoring intelligent ignition system and further includes temperature sensor, voltage sensor and current sensor, the temperature sensor
It is connected by electric signal with the CPU control modules, the voltage sensor is connected by electric signal and the CPU control modules
It connects, the current sensor is connected by electric signal with the CPU control modules.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721275321.8U CN207422275U (en) | 2017-09-30 | 2017-09-30 | For the remote monitoring intelligent ignition system of gas welding gas cutting equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721275321.8U CN207422275U (en) | 2017-09-30 | 2017-09-30 | For the remote monitoring intelligent ignition system of gas welding gas cutting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107559879A (en) * | 2017-09-30 | 2018-01-09 | 青岛创益尼特机器人技术有限公司 | Remote monitoring intelligent ignition system for gas welding gas cutting equipment |
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- 2017-09-30 CN CN201721275321.8U patent/CN207422275U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107559879A (en) * | 2017-09-30 | 2018-01-09 | 青岛创益尼特机器人技术有限公司 | Remote monitoring intelligent ignition system for gas welding gas cutting equipment |
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