CN107559879A - Remote monitoring intelligent ignition system for gas welding gas cutting equipment - Google Patents
Remote monitoring intelligent ignition system for gas welding gas cutting equipment Download PDFInfo
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- CN107559879A CN107559879A CN201710915950.0A CN201710915950A CN107559879A CN 107559879 A CN107559879 A CN 107559879A CN 201710915950 A CN201710915950 A CN 201710915950A CN 107559879 A CN107559879 A CN 107559879A
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Abstract
The invention discloses a kind of remote monitoring intelligent ignition system for gas welding gas cutting equipment, including CPU control modules, ignition control module, Gas Control Module, communication module and start stop switch, the ignition control module, Gas Control Module, communication module and start stop switch are connected by electric signal with the CPU control modules respectively.The present invention realizes the intelligent automatic control of the duration of ignition, duration of ventilation and gas flow proportion by CPU control modules, had both reduced manual operation process, and had improved the production efficiency of gas welding, and turn avoid the waste of the energy；Data and the remote transmission of instruction are realized by communication module, are easy to administrative staff to grasp working site dynamic in real time；By flame sensor, leakage sensor and falling sensor can monitoring work environment in real time, so as to protect the safety of system and operating personnel；Excess temperature, overvoltage, overcurrent protection can be played by temperature sensor, voltage sensor and current sensor to act on.
Description
Technical field
The present invention relates to gas welding technical field, more particularly to a kind of remote monitoring intelligent point for gas welding gas cutting equipment
Fiery system.
Background technology
At present, gas welding gas cutting equipment mostly uses manual firing's mode, first oxygen valve is opened during igniting, then open combustion gas
Valve, the size and shape of flame is adjusted after igniting again；After use, first closing gas valve, oxygen valve is turned off.Whole operation
Process is very cumbersome, and lights a fire and be manually carried out with flame regulation, thus production efficiency is relatively low；And manual adjustment flame
Poor accuracy, cause unnecessary energy waste.
In addition, this sparking mode can only be operated closely, remote monitoring can not be realized；And prevent without good safety
Shield measure, larger potential safety hazard for operating personnel be present, once situations such as gas leakage occurs, consequence is hardly imaginable.
The content of the invention
For defect present in prior art or deficiency, the invention discloses a kind of for the long-range of gas welding gas cutting equipment
Monitoring intelligent ignition system, the system disclosure satisfy that management of the administrative department to working site, grasp the dynamic of working site in real time
State.
The technical proposal of the invention is realized in this way：
For the remote monitoring intelligent ignition system of gas welding gas cutting equipment, including the remote system being connected with ignition system signal,
The ignition system is also included for control system working condition, the CPU control modules of data storage, for putting control point of fighting
The ignition control module of fiery time, for control gas break-make and make-and-break time, adjusting gas flow Gas Control Module, use
In remote transmission data and the communication module instructed and the start stop switch for starting and stopping for control system, described fire control
Molding block, Gas Control Module, communication module and start stop switch are connected by electric signal with the CPU control modules respectively
Connect, the ignition control module includes igniting bag and firing timer provided with ignitor；In the side of ignition control module
Be provided with for detect real-time monitors environment and be connected respectively by electric signal with CPU control modules flame sensor, leakage
Gas sensor and falling sensor；
The flow parameter of the duration of ignition, duration of ventilation and gas is inputted into CPU control modules, the CPU control modules hair
Send and sensed for detecting signal to flame sensor, leakage sensor and falling sensor, the flame of real-time monitors environment
Device, leakage sensor and falling sensor send detection signal to CPU control modules, and the CPU control modules receive detection letter
Sent after number for realizing that signal to the Gas Control Module and transmission of gas break-make, make-and-break time and adjusting gas flow is used
Wrapped in realizing fired state, adjusting signal to ignition control module, the igniting of the duration of ignition within the duration of ignition of setting
Sending high-voltage pulse to ignitor makes ignitor hit out spark, lights gas, meanwhile, communication module is sent to remote system
" position, time " information, when ignition system reaches the duration of ventilation of setting, start stop switch is disconnected, CPU control modules send closure
To Gas Control Module, gas disconnects command signal, while welding is completed the communication module by the position of ignition system and
The operational data of time is sent to remote system.
Preferably, it is described to be used to control gas break-make and make-and-break time, the Gas Control Module of adjusting gas flow to include
Gas break-make magnetic valve, gas break-make timer and gas flow regulating valve, the gas break-make magnetic valve, gas break-make meter
When device and gas flow regulating valve be connected respectively by electric signal with the CPU control modules.
Preferably, the gas break-make magnetic valve leads to including oxygen break-make magnetic valve, combustion gas break-make magnetic valve and nitrogen
Power off magnet valve.
Preferably, the gas break-make timer leads to including oxygen break-make timer, combustion gas break-make timer and nitrogen
Disconnected timer.
Preferably, the gas flow regulating valve includes oxygen flow rate adjusting valve, gas consumption adjusting valve and nitrogen stream
Adjustable valve.
Preferably, the communication module for remote transmission data and instruction is Beidou navigation module, GPS navigation mould
One or more in block, gsm wireless communication module, GPRS wireless communication modules and WiFi wireless communication modules.
Preferably, the remote monitoring intelligent ignition system also includes temperature sensor, voltage sensor and current sense
Device, the temperature sensor are connected by electric signal with the CPU control modules, and the voltage sensor passes through electric signal and institute
The connection of CPU control modules is stated, the current sensor is connected by electric signal with the CPU control modules.
Compared with prior art, the beneficial effects of the present invention are：
1st, the intelligent automatic control of the duration of ignition, duration of ventilation and gas flow proportion is realized by CPU control modules, both
Manual operation process is reduced, the production efficiency of gas welding is improved, turn avoid the waste of the energy；
2nd, data and the remote transmission of instruction are realized by communication module, is capable of position and the time of remote monitoring ignition system
Information, it is easy to administrative staff to grasp working site dynamic in real time；
3rd, by flame sensor, leakage sensor and falling sensor can monitoring work environment in real time, be so as to protect
System and the safety of operating personnel；
4th, it is capable of temperature, voltage and the electricity of real-time monitoring system by temperature sensor, voltage sensor and current sensor
Stream situation, play excess temperature, overvoltage, overcurrent protection effect.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, it will use below required in embodiment
Accompanying drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the present invention, for ability
For the those of ordinary skill of domain, without having to pay creative labor, it can also be obtained according to these accompanying drawings other
Accompanying drawing.
Fig. 1 is the structure principle chart of first embodiment of the invention；
Fig. 2 is the structure principle chart of second embodiment of the invention；
Fig. 3 is the structure principle chart of third embodiment of the invention；
Fig. 4 is the structure principle chart of fourth embodiment of the invention.
Fig. 5 is the structural representation of the present invention；
Reference：1st, igniting bag；2nd, ignitor；3rd, start stop switch；4th, communication module；5th, flame sensor；6th, gas leakage passes
Sensor；7th, falling sensor；8th, CPU control modules；9th, firing timer；10th, oxygen flow rate adjusting valve；11st, gas flow is adjusted
Save valve；12nd, nitrogen flow regulating valve；13rd, power switch；14th, power outlet.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.
Embodiment one：
As shown in figure 1, the remote monitoring intelligent ignition system of the present embodiment, including：CPU control modules, provided with ignitor
Igniting bag, firing timer, gas break-make magnetic valve, gas break-make timer, gas flow regulating valve, communication module and open
Guard's valve, igniting bag, firing timer, gas break-make magnetic valve, gas break-make timer, gas flow regulating valve, communication mould
Block and start stop switch are connected by electric signal with CPU control modules respectively.
Wherein, communication module is Beidou navigation module, GPS navigation module, gsm wireless communication module, GPRS radio communications
One or more in module and WiFi wireless communication modules.
The remote monitoring intelligent ignition system of the present embodiment is applied to set using the gas welding of single source of the gas or premix source of the gas
Standby, the operation principle of the ignition system is as follows：
The parameters such as the duration of ignition, duration of ventilation, gas flow are input and stored in CPU control modules first；Wherein, light a fire
Time is controlled by firing timer, and duration of ventilation is controlled by gas break-make timer, and gas flow is adjusted by gas flow
Save valve control.
Open start stop switch, to CPU control modules send command signal, CPU control modules according to command signal respectively to
Igniting bag, gas break-make magnetic valve and gas flow regulating valve send instruction, and gas enters system through gas break-make magnetic valve,
Igniting bag sends high-voltage pulse according to the duration of ignition of setting to ignitor, ignitor is got electric spark, lights gas；
Meanwhile communication module sends the information such as position, time in a manner of satellite fix/short message/wireless data communication etc. to remote system,
So that administrative staff can grasp working site dynamic in real time, and realize remote monitoring.
When ignition system reaches the duration of ventilation of setting or closes start stop switch, CPU control modules are to gas break-make electromagnetism
Valve sends close command, disconnects gas, fray-out of flame；Meanwhile communication module is again with satellite fix/short message/wireless data
The modes such as communication send the information such as position, time to remote system.
Ignition system realizes the intelligence of the duration of ignition, duration of ventilation and gas flow proportion by CPU control modules
Automatically control, both reduced manual operation process, improve the production efficiency of gas welding, turn avoid the waste of the energy.
Embodiment two：
As shown in Fig. 2 when source of the gas uses the hybrid mode of combustion gas+combustion-supporting gas+protective gas, the gas of above-mentioned ignition system
Break-make magnetic valve can be further subdivided into oxygen break-make magnetic valve, combustion gas break-make magnetic valve and nitrogen break-make magnetic valve, respectively
For controlling oxygen, combustion gas and the break-make of nitrogen；Gas break-make timer can be further subdivided into oxygen break-make timer, combustion
Gas break-make timer and nitrogen break-make timer；Gas flow regulating valve can be further subdivided into oxygen flow rate adjusting valve, combustion
Air-flow adjustable valve and nitrogen flow regulating valve.
Above-mentioned various gas break-make magnetic valve, gas break-make timer and gas flow regulating valves pass through electric signal respectively
It is connected with CPU control modules.
Wherein, combustion gas can be propane, acetylene, natural gas, coal gas or liquefied gas.
The other structures and operation principle of the ignition system of the present embodiment are similar with the ignition system in embodiment one,
The control more to become more meticulous is simply realized in terms of the make-and-break time and flow of gas, is exactly specifically that can be controlled by CPU
Molding block presets the make-and-break time and flow of oxygen, combustion gas and nitrogen, realize flowrate proportioning between gas with various with
And break-make order, so as to improve the efficiency of combustion of combustion gas and energy utilization rate, reduce unnecessary waste.
Embodiment three：
As shown in figure 3, in order to improve the security of above-mentioned ignition system, the remote monitoring intelligent ignition system of the present embodiment is in reality
Apply and be further provided with flame sensor, leakage sensor and falling sensor, flame sensor, gas leakage on the basis of example two
Sensor and falling sensor are connected by electric signal with CPU control modules respectively.
Flame sensor is capable of the ignition conditions of real-time monitoring system, will after flame sensor, which detects, lights a fire successfully
Data feedback gives CPU control modules, and CPU control modules close igniting bag automatically according to the data of feedback.
Leakage sensor can real-time monitoring system whether there is gas leakage problem, falling sensor can monitor in real time
Ignition system is with the presence or absence of tilting, toppling over problem, and cut-out source of the gas and power supply in time, so as to ensure the peace of system and operating personnel
Entirely.
Example IV：
As shown in figure 4, in order to further improve the security of above-mentioned ignition system, the remote monitoring intelligent igniting system of the present embodiment
System is further provided with temperature sensor, voltage sensor and current sensor, TEMP on the basis of embodiment three
Device, voltage sensor and current sensor are connected by electric signal with CPU control modules respectively.
Temperature sensor is capable of the temperature of real-time monitoring system, if more than the temperature range of setting, starting protection function,
Pass through CPU control module system stalls；Voltage sensor and current sensor are capable of the voltage and electricity of real-time monitoring system
Stream, if more than the normal voltage and electric current of setting, starting protection function, cut off circuit.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.
Claims (7)
1. for the remote monitoring intelligent ignition system of gas welding gas cutting equipment, including the long-range system being connected with ignition system signal
System, it is characterised in that the ignition system also includes for control system working condition, the CPU control modules of data storage, used
In point fight the control point fire time ignition control module, for controlling gas break-make and make-and-break time, adjusting gas flow
Gas Control Module, the communication module for remote transmission data and instruction and the start and stop for starting for control system and stopping
Switch, the ignition control module, Gas Control Module, communication module and start stop switch respectively by electric signal with it is described
CPU control modules are connected, and the ignition control module includes igniting bag and firing timer provided with ignitor；Lighting a fire
The side of control module is provided with for detecting real-time monitors environment and being respectively connected by electric signal with CPU control modules
Flame sensor, leakage sensor and falling sensor；
The flow parameter of the duration of ignition, duration of ventilation and gas is inputted into CPU control modules, the CPU control modules hair
Send and sensed for detecting signal to flame sensor, leakage sensor and falling sensor, the flame of real-time monitors environment
Device, leakage sensor and falling sensor send detection signal to CPU control modules, and the CPU control modules receive detection letter
Sent after number for realizing that signal to the Gas Control Module and transmission of gas break-make, make-and-break time and adjusting gas flow is used
Wrapped in realizing fired state, adjusting signal to ignition control module, the igniting of the duration of ignition within the duration of ignition of setting
Sending high-voltage pulse to ignitor makes ignitor hit out spark, lights gas, meanwhile, communication module is sent to remote system
" position, time " information, when ignition system reaches the duration of ventilation of setting, start stop switch is disconnected, CPU control modules send closure
To Gas Control Module, gas disconnects command signal, while welding is completed the communication module by the position of ignition system and
The operational data of time is sent to remote system.
2. the remote monitoring intelligent ignition system according to claim 1 for gas welding gas cutting equipment, it is characterised in that institute
State for controlling gas break-make and make-and-break time, the Gas Control Module of adjusting gas flow to include gas break-make magnetic valve, gas
Body break-make timer and gas flow regulating valve, gas break-make magnetic valve, gas break-make timer and the gas flow
Regulating valve is connected by electric signal with the CPU control modules respectively.
3. the remote monitoring intelligent ignition system according to claim 2 for gas welding gas cutting equipment, it is characterised in that institute
Stating gas break-make magnetic valve includes oxygen break-make magnetic valve, combustion gas break-make magnetic valve and nitrogen break-make magnetic valve.
4. the remote monitoring intelligent ignition system according to claim 3 for gas welding gas cutting equipment, it is characterised in that institute
Stating gas break-make timer includes oxygen break-make timer, combustion gas break-make timer and nitrogen break-make timer.
5. the remote monitoring intelligent ignition system according to claim 4 for gas welding gas cutting equipment, it is characterised in that institute
Stating gas flow regulating valve includes oxygen flow rate adjusting valve, gas consumption adjusting valve and nitrogen flow regulating valve.
6. the remote monitoring intelligent ignition system according to claim 1 for gas welding gas cutting equipment, it is characterised in that institute
State for remote transmission data and instruction communication module for Beidou navigation module, GPS navigation module, gsm wireless communication module,
One or more in GPRS wireless communication modules and WiFi wireless communication modules.
7. the remote monitoring intelligent ignition system according to claim 1 for gas welding gas cutting equipment, it is characterised in that institute
Stating remote monitoring intelligent ignition system also includes temperature sensor, voltage sensor and current sensor, the temperature sensor
It is connected by electric signal with the CPU control modules, the voltage sensor is connected by electric signal and the CPU control modules
Connect, the current sensor is connected by electric signal with the CPU control modules.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710915950.0A CN107559879A (en) | 2017-09-30 | 2017-09-30 | Remote monitoring intelligent ignition system for gas welding gas cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710915950.0A CN107559879A (en) | 2017-09-30 | 2017-09-30 | Remote monitoring intelligent ignition system for gas welding gas cutting equipment |
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| Publication Number | Publication Date |
|---|---|
| CN107559879A true CN107559879A (en) | 2018-01-09 |
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ID=60984900
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710915950.0A Pending CN107559879A (en) | 2017-09-30 | 2017-09-30 | Remote monitoring intelligent ignition system for gas welding gas cutting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118555226A (en) * | 2024-07-30 | 2024-08-27 | 杭州老板电器股份有限公司 | Communication fault processing method of kitchen integrated system and kitchen integrated system |
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| CN201916925U (en) * | 2011-04-25 | 2011-08-03 | 格力电器（合肥）有限公司 | Pulse ignition device for welding |
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Cited By (1)
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| CN118555226A (en) * | 2024-07-30 | 2024-08-27 | 杭州老板电器股份有限公司 | Communication fault processing method of kitchen integrated system and kitchen integrated system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| CB02 | Change of applicant information |
Address after: 266108 A workshop in No. 8 Chunyu West Road, Liuting Street, Chengyang District, Qingdao City, Shandong Province Applicant after: QINGDAO IGNITOR ROBOT TECHNOLOGY CO.,LTD. Address before: 266108 Room 209, Building 27, No. 6 Great Wall South Road, Chengyang District, Qingdao City, Shandong Province Applicant before: QINGDAO IGNITOR ROBOT TECHNOLOGY CO.,LTD. |
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| CB02 | Change of applicant information | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180109 |
|
| RJ01 | Rejection of invention patent application after publication |