CN207413319U - A kind of urea for vehicle solution manufacture system - Google Patents

A kind of urea for vehicle solution manufacture system Download PDF

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Publication number
CN207413319U
CN207413319U CN201721469230.8U CN201721469230U CN207413319U CN 207413319 U CN207413319 U CN 207413319U CN 201721469230 U CN201721469230 U CN 201721469230U CN 207413319 U CN207413319 U CN 207413319U
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China
Prior art keywords
urea
vehicle solution
manufacture system
solution manufacture
blending bunker
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CN201721469230.8U
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Chinese (zh)
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胡坚南
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Shandong Sealan Environmental Technology Co Ltd
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Shandong Sealan Environmental Technology Co Ltd
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Abstract

The utility model discloses a kind of urea for vehicle solution manufacture system, feed bin, disintegrating mechanism and blending bunker including being from top to bottom sequentially communicated setting;The bottom of the blending bunker is equipped with the high-speed stirred mechanism for rotating and setting;The top of the blending bunker is equipped with inlet channel, and the inlet channel is equipped with heater.Urea granules are ground and then carry out automatic mixing with hot water, mix and high-speed stirred by a kind of urea for vehicle solution manufacture system of the utility model, the system first, and dissolved efficiency is high, and are had many advantages, such as that compact structure, floor space are small, transported and easy for installation.

Description

A kind of urea for vehicle solution manufacture system
Technical field
The utility model belongs to urea for vehicle technical field more particularly to a kind of urea for vehicle solution manufacture system.
Background technology
In urea for vehicle solution production process, directly a certain amount of urea granules and ultra-pure water that measure are added in and are stirred Kettle is mixed, stirred, you can obtains the urea for vehicle solution of concentration qualification.In the prior art, mostly using stirred tank to quantitative Urea granules and ultra-pure water be mixed, urea liquid is exported after stirring evenly.The urea liquid of this method manufacture It needs using larger stirred tank, and the active force that agitating vane receives in whipping process is larger, to ensure the shape of agitating vane Become smaller, the speed of agitating vane generally goes to 60 per minute 50 and turns left the right side, and stirring efficiency is relatively low, and the structure of stirred tank compared with Greatly, there is the shortcomings of manufacture is of high cost, takes up a large area, transports and install inconvenience.
In the prior art, mostly quantitative urea granules and ultra-pure water are mixed using stirred tank, due to urea Particle is larger, and dissolving needs the regular hour, and manufacture efficiency is relatively low.
The content of the invention
For disadvantages described above, technical problem to be solved in the utility model is:A kind of urea for vehicle solution manufacture is provided System, which first grinds urea granules and then carry out automatic mixing with hot water, mixes and high-speed stirred, dissolved efficiency Height, and have many advantages, such as compact structure, floor space it is small, transport and it is easy for installation.
In order to solve the above technical problems, the technical solution of the utility model is:
A kind of urea for vehicle solution manufacture system, including being from top to bottom sequentially communicated the feed bin of setting, disintegrating mechanism and mixed Feed bin;The bottom of the blending bunker is equipped with the high-speed stirred mechanism for rotating and setting;The top of the blending bunker is equipped with inlet channel, The inlet channel is equipped with heater.
As an improvement the lower end of the feed bin is equipped with flow control valve.
As an improvement it is additionally provided with valve and flowmeter on the inlet channel.
As an improvement temperature sensor is equipped in the heater.
As an improvement the rotating speed of the high-speed stirred mechanism is 1000~1500 revs/min.
As an improvement the high-speed stirred mechanism include shaft and the turntable in the shaft, described turn The end of disk is equipped with multiple agitating vanes.
As an improvement the high-speed stirred mechanism further includes the high-speed induction motor being connected with the rotating shaft transmission, The high-speed induction motor is connected by belt with the rotating shaft transmission.
As an improvement the lower part of the blending bunker is equipped with outlet pipe, the outlet pipe connects filtration system.
As an improvement the filtration system includes the y-type filter, grade one filter, the secondary filtration that are sequentially communicated Device and tertiary filter.
Above-mentioned technical proposal is employed, the beneficial effects of the utility model are:
A kind of urea for vehicle solution manufacture system of the utility model includes blending bunker and disintegrating mechanism, and urea granules are first Blending bunker is put into after disintegrating mechanism crushes so that urea solution rate is greatly speeded up.The homogenizer of blending bunker bottom Structure can quickly stir urea and water, and rotating speed is 1000~1500 revs/min, and the high dissolving of rotating speed is fast, makes urea liquid With specific efficiency improve three to six times.It is dissolved when the mixture of urea and water passes through high-speed stirred mechanism, can realize urea It is fed in solution manufacturing process while discharge, accelerates the solution rate of urea and effectively reduce the volume of blending bunker.Batch mixing The volume in storehouse is small, and possibility is provided for the high-speed rotation of agitating vane.
Since the lower end of feed bin is equipped with flow control valve, valve and flowmeter are additionally provided on inlet channel, by adjusting stream Adjustable valve and valve, the flow of urea and water during adjustment urea liquid matches realize that the automatic of urea concentration is matched somebody with somebody Than reaching the automobile-used demand of urea concentration 32.5%.
Since the turntable end of high-speed stirred mechanism is equipped with multiple agitating vanes.This tray type structure causes disk machine blade Intensity it is high, deformed in rotation process smaller after stress, be adapted to the demand of high-speed rotation.
Due to being equipped with heater at inlet channel, temperature sensor is equipped in heater so that the water into blending bunker is Hot water, temperature are set in 50 DEG C, and due to needing to absorb heat in urea course of dissolution, hot water can speed up the solution rate of urea.
Since the lower part of blending bunker is equipped with outlet pipe, outlet pipe connection filtration system, filtration system can be through urea What is contained in solution filters out the derivatives such as contracting triuret, and urea liquid is made to seem more transparent, penetrating.
In conclusion urea granules are ground and then are matched somebody with somebody automatically with hot water by the urea for vehicle solution manufacture system first Higher than, mixing and high-speed stirred, dissolved efficiency, one ton of urea liquid of manufacture can be matched for every 20 minutes by reaching, and small with structure Ingeniously, floor space it is small, transport and it is easy for installation the advantages that.
Description of the drawings
Fig. 1 is a kind of structure diagram of urea for vehicle solution manufacture system embodiment of the utility model;
Fig. 2 is the A direction views in Fig. 1;
Wherein:1- blending bunkers, 11- coupling tubes, 12- inlet channels, 13- heaters, 14- temperature sensors, 15- valves, 16- flowmeters, 17- outlet pipes, 2- disintegrating mechanisms, 21- urea inlets, the outlet of 22- urea, 3- high-speed stirreds mechanism, 31- turn Axis, 32- turntables, 33- agitating vanes, 34- high-speed induction motors, 35- belts, 4- feed bins, 41- flow control valves, 5- filterings system System, 51-Y type filters, 52- grade one filters, 53- secondary filters, 54- tertiary filters.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation Example, is further elaborated the utility model.It should be appreciated that specific embodiment described herein is only explaining this Utility model is not used to limit the utility model.
Embodiment
As shown in Figure 1, a kind of urea for vehicle solution manufacture system, feed bin 4, powder including being from top to bottom sequentially communicated setting Broken mechanism 2 and blending bunker 1.The lower end of feed bin 4 is equipped with flow control valve 41.1 upper end of blending bunker is equipped with coupling tube 11, coupling tube 11 It is equipped with inlet channel 12.Heater 13, valve 15 and flowmeter 16 are equipped on inlet channel 12 successively, is equipped in heater 13 Temperature sensor 14.For heater 13 so that the water into blending bunker 1 is hot water, temperature is set in 50 DEG C.Since urea dissolved It needs to absorb heat in journey, hot water can speed up the solution rate of urea.The lower part of blending bunker 1 is equipped with outlet pipe 17.Outlet pipe 17 connection filtration systems 5.Filtration system 5 includes the y-type filter 51, grade one filter 52, the secondary filter 53 that are sequentially communicated With tertiary filter 54.A diameter of 1 micron of the filter hole of grade one filter 52, the filter hole a diameter of 0.22 of secondary filter 53 are micro- Rice, a diameter of 0.001 micron of the filter hole of tertiary filter 54.Filtration system 5 can be through containing in urea liquid contracting triuret etc. Derivative filters out, and urea liquid is made to seem more transparent, penetrating.
The bottom of blending bunker 1 is equipped with the high-speed stirred mechanism 3 for rotating and setting, the rotating speed of high-speed stirred mechanism 3 for 1000~ 1500 revs/min.The upper end of disintegrating mechanism 2 is equipped with urea inlet 21, and lower end is equipped with urea and exports 22, and urea outlet 22 passed through Pipe 11 is crossed with blending bunker 1 to be connected.Urea granules first pass around after disintegrating mechanism 2 crushes and put into blending bunker 1 so that urea dissolves Speed is greatly speeded up.
It is jointly shown by Fig. 1 and Fig. 2, high-speed stirred mechanism 3 include shaft 31, the turntable 32 in shaft 31 and with The high-speed induction motor 34 that shaft 31 is sequentially connected.High-speed induction motor 34 is sequentially connected by belt 35 and shaft 31.Turntable 32 end it is uniformly distributed there are six or eight agitating vanes 33.In the present embodiment by taking six agitating vanes 33 as an example.This disc type knot Structure so that the intensity of 32 machine blade of turntable is high, is deformed in rotation process smaller after stress, is adapted to the demand of high-speed rotation.
High-speed stirred mechanism 3 can quickly stir urea powder and water, and rotating speed is 1000~1500 turns per minute, Rotating speed is high, dissolving is fast.Therefore in the mixture of urea powder and water urine is realized by quickly being dissolved during high-speed stirred mechanism 3 It is fed in plain solution manufacturing process while discharge, accelerates the solution rate of urea and effectively reduce the volume of blending bunker 1.It is mixed The volume of feed bin 1 is small, and the high-speed rotation for agitating vane 33 provides possibility, reach can match within every 20 minutes manufacture one ton of urea it is molten Liquid.Common one ton of urea liquid is with specific efficiency in the prior art:One hour summer, two hours winters.Make urea liquid With specific efficiency improve three to six times.Since the lower end of feed bin 4 is equipped with flow control valve 41, valve is additionally provided on inlet channel 12 15 and flowmeter 16.When carrying out urea liquid proportioning, calculate manufacture the urea raw material that a certain amount of urea liquid needs first With the dosage of water.Quantitative urea raw material and water eventually enter into blending bunker 1 by feed bin 4 and inlet channel 12 respectively.By adjusting Flow control valve 41 and valve 15 adjust the flow of urea and water in manufacturing process, realize urea in urea liquid manufacturing process The matching degree of charging rate and water flow velocity.
The urea for vehicle solution manufacture system both can be used for manufacturing urea for vehicle solution, can be used for other ships use Wait the production of urea liquids.
In conclusion a kind of urea for vehicle solution manufacture system of the utility model first by urea granules grind then with Hot water is mixed, high-speed stirred, and dissolved efficiency is high, realizes the automatic mixing of urea concentration, and is had compact structure, accounted for Ground area is small, transport and it is easy for installation the advantages that.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this All any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model Protection domain within.

Claims (9)

1. a kind of urea for vehicle solution manufacture system, it is characterised in that:Feed bin including being from top to bottom sequentially communicated setting(4)、 Disintegrating mechanism(2)And blending bunker(1);The blending bunker(1)Bottom be equipped with rotate set high-speed stirred mechanism(3);It is described Blending bunker(1)Top be equipped with inlet channel(12), the inlet channel(12)It is equipped with heater(13).
2. urea for vehicle solution manufacture system according to claim 1, it is characterised in that:The feed bin(4)Lower end set There is flow control valve(41).
3. urea for vehicle solution manufacture system according to claim 1, it is characterised in that:The inlet channel(12)It is upper to go back Equipped with valve(15)And flowmeter(16).
4. urea for vehicle solution manufacture system according to claim 1, it is characterised in that:The heater(13)Inside it is equipped with Temperature sensor(14).
5. urea for vehicle solution manufacture system according to claim 1, it is characterised in that:The high-speed stirred mechanism(3) Rotating speed be 1000~1500 revs/min.
6. urea for vehicle solution manufacture system according to claim 1, it is characterised in that:The high-speed stirred mechanism(3) Including shaft(31)With mounted on the shaft(31)On turntable(32), the turntable(32)End be equipped with multiple paddles Piece(33).
7. urea for vehicle solution manufacture system according to claim 6, it is characterised in that:The high-speed stirred mechanism(3) It further includes and the shaft(31)The high-speed induction motor of drive connection(34), the high-speed induction motor(34)Pass through belt (35)With the shaft(31)It is sequentially connected.
8. urea for vehicle solution manufacture system according to any one of claim 1 to 7, it is characterised in that:The batch mixing Storehouse(1)Lower part be equipped with outlet pipe(17), the outlet pipe(17)Connect filtration system(5).
9. urea for vehicle solution manufacture system according to claim 8, it is characterised in that:The filtration system(5)Including The y-type filter being sequentially communicated(51), grade one filter(52), secondary filter(53)And tertiary filter(54).
CN201721469230.8U 2017-11-07 2017-11-07 A kind of urea for vehicle solution manufacture system Active CN207413319U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721469230.8U CN207413319U (en) 2017-11-07 2017-11-07 A kind of urea for vehicle solution manufacture system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721469230.8U CN207413319U (en) 2017-11-07 2017-11-07 A kind of urea for vehicle solution manufacture system

Publications (1)

Publication Number Publication Date
CN207413319U true CN207413319U (en) 2018-05-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109731487A (en) * 2019-01-22 2019-05-10 河南弘康环保科技有限公司 A kind of preparation method of urea for vehicle solution

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109731487A (en) * 2019-01-22 2019-05-10 河南弘康环保科技有限公司 A kind of preparation method of urea for vehicle solution

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