CN207402591U - Cap all-in-one machine is changed in a kind of reconditioning - Google Patents

Cap all-in-one machine is changed in a kind of reconditioning Download PDF

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Publication number
CN207402591U
CN207402591U CN201720950197.4U CN201720950197U CN207402591U CN 207402591 U CN207402591 U CN 207402591U CN 201720950197 U CN201720950197 U CN 201720950197U CN 207402591 U CN207402591 U CN 207402591U
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CN
China
Prior art keywords
cap
reconditioning
machine
changed
grinding
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Withdrawn - After Issue
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CN201720950197.4U
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Chinese (zh)
Inventor
刘明
吴琼
衣琦
王志龙
张少锋
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Shanghai Fanuc Robotics Co Ltd
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Shanghai Fanuc Robotics Co Ltd
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Priority to CN201720950197.4U priority Critical patent/CN207402591U/en
Application granted granted Critical
Publication of CN207402591U publication Critical patent/CN207402591U/en
Withdrawn - After Issue legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of reconditionings to change cap all-in-one machine, including:Rack, the one side of rack are equipped with a pair of fabric storehouse, and the opposite side of rack is equipped with a sight surveymeter;Floating compensation mechanism, the upper end of rack are equipped with floating compensation mechanism, and the one side of floating compensation mechanism is equipped with an arrangement for grinding and one unloads cap device, arrangement for grinding and unload cap device and are respectively positioned between two-sided feed bin and sight surveymeter;Servo-actuating device, the opposite side of floating compensation mechanism are additionally provided with servo-actuating device, and servo-actuating device drives arrangement for grinding and unloads cap device;Garbage collection funnel, garbage collection funnel are fixedly connected with rack, and garbage collection funnel is located at arrangement for grinding and unloads the lower section of cap device;Blowning installation, the upper end of floating compensation mechanism are equipped with blowning installation.The utility model is applied in Robot Spot Welding work station, is arranged against robot, is matched with robot, disposable to complete electrode cap reconditioning, unload the functions such as cap, dress cap, vision-based detection.

Description

Cap all-in-one machine is changed in a kind of reconditioning
Technical field
The utility model is related to the technical fields of electrode cap more particularly to a kind of reconditioning to change cap all-in-one machine.
Background technology
The development of Robot Spot Welding, it is higher and higher to the requirement of the degree of automation of beat and equipment, so improve efficiency and The quality for improving reconditioning has a direct impact the raising of welding procedure.There is the equipment of independent reconditioning in the prior art, have and individually regard Feel the equipment of detection, then more advanced also reconditioning, unload cap, the equipment that feed bin integrates, but these functions are not all integrated into one The product risen, and it is also all arranged apart to be directed to feed bin component existing product, and branch carries out the peace of two electrode caps up and down Dress, makes the production efficiency problem of factory still have much room for improvement.
Product solves only each substep function of electrode cap reconditioning currently on the market, and various functions are independent presence, Client is matched according to the demand of oneself.
Traditional technical equipment to realize to the reconditioning of electrode cap, vision-based detection, unload cap, four functions of upper cap are all done To, it is necessary to client buys three, four individual equipment and is arranged together and could realize, the factory site of large area can be occupied, is full It is also possible to interfere the arrangement of miscellaneous equipment while the posture limitation of biped robot.For present client pursue high efficiency, Height automation, few artificial requirement have very big gap.
It is traditional to change that cap device institute batch bin storage material is less, and the artificial feed supplement cycle is shorter, and is typically all to separate cloth It puts in the left and right sides of equipment, takes up too much space, need to complete in two steps in upper cap, beat has delay.
Traditional electrode cap reconditioning measurement need worker with slide calliper rule again and again remove hand dipping, not only to expend big The man-hour of amount, due to being limited for measuring condition so that the error of measurement result is larger, and very big difficulty is caused to post analysis.
Utility model content
It is led to the problem of for above-mentioned, the purpose of this utility model is to provide a kind of reconditionings to change cap all-in-one machine.
To achieve these goals, the technical solution that the utility model is taken is:
Cap all-in-one machine is changed in a kind of reconditioning, wherein, including:Rack, the one side of the rack are equipped with a pair of fabric storehouse, the machine The opposite side of frame is equipped with a sight surveymeter;Floating compensation mechanism, the upper end of the rack are equipped with the floating compensation mechanism, institute The one side for stating floating compensation mechanism is equipped with an arrangement for grinding and one and unloads cap device, the arrangement for grinding and described unloads the equal position of cap device Between the two-sided feed bin and the sight surveymeter;Servo-actuating device, the opposite side of the floating compensation mechanism are also set There is a servo-actuating device, the servo-actuating device drives the arrangement for grinding and described unloads cap device;Garbage collection leaks Bucket, the garbage collection funnel is fixedly connected with the rack, and the garbage collection funnel is located at the arrangement for grinding and described Unload the lower section of cap device;Blowning installation, the upper end of the floating compensation mechanism are equipped with the blowning installation.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, the two-sided feed bin includes:Feed bin babinet, the feed bin babinet have One port of export;Guide rod, two guide rods are horizontally disposed, and two guide rods are parallel, the both ends of each guide rod respectively with institute The inner wall for stating feed bin babinet is fixedly connected, on the inner wall for the both sides that one end of two guide rods is individually fixed in the port of export, A compression spring is arranged on each guide rod;Expeller, two guide rods extend through the left and right ends of the expeller, often One end of one compression spring is butted on inner wall of the feed bin babinet compared with the port of export opposite side, each compression spring The other end be butted on the expeller;Mandril, one end of two mandrils is connected respectively with the expeller, described in two Mandril is vertically arranged.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, the servo-actuating device includes:Servomotor, the servomotor It is arranged in the floating compensation mechanism;Worm screw, the worm screw are connected with the motor shaft of the servomotor by shaft coupling;It repaiies Turbine is ground, the reconditioning turbine is meshed with the one side of the worm screw, and the reconditioning turbine is sequentially connected with the arrangement for grinding; Cap turbine is unloaded, the cap turbine that unloads is meshed with the opposite side of the worm screw, and the cap turbine that unloads unloads cap device transmission with described Connection.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, one end of each mandril with the expeller slidable connection, The other end of each mandril is respectively formed a push rod head in cone.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, a push rod spring, the push rod spring are arranged on each mandril One end be butted on the expeller, the other end of the push rod spring is butted on the push rod head.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, the discharge end is equipped with two bulb plungers.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, the reconditioning turbine and the cap turbine that unloads are horizontally disposed with.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, the two-sided feed bin and the sight surveymeter are located at sustained height, institute It states arrangement for grinding and the cap device that unloads is located at sustained height.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, the height of the two-sided feed bin and the sight surveymeter is less than described Arrangement for grinding and the height for unloading cap device.
Cap all-in-one machine is changed in above-mentioned reconditioning, wherein, the gas nozzle of the blowning installation is in flat.
As a result of above-mentioned technology, the good effect for being allowed to have compared with prior art is the utility model:
(1) the two-sided feed bin, sight surveymeter of the utility model are the similar rectangular parallelepiped structure of appearance, and horizontal cloth It puts on the both sides of servo-actuating device, height less than reconditioning working face, forms two shoulders of equipment, make more attractive.
(2) the utility model transmission is using worm gear structure, servomotor driving worm screw, and a worm screw drives simultaneously Two worm gears, a worm gear drive reconditioning cutter and rotation, another worm gear simultaneously gripping block to be driven to move.It can not only improve and set Standby work efficiency, and make transmission mechanism volume-diminished, more compact structure, facilitate structure arrangement.
(3) arrangement for grinding of the utility model, the structure for unloading cap device independently can be dismantled individually:Absolute construction newly developed More convenient operation during backlash adjustment between worm and gear, and replace different core and can adapt to the electrode cap of different-diameter Reconditioning and dismounting, while the transmission effect of transmission mechanism is not influenced, cause the device to the workpiece product adapted to more wider model.
(4) the two-sided feed bin of the utility model is promoted by symmetrical two groups of compression springs and is fed, the fore-set limitation electricity of core Polar cap workpiece reversely drop by abjection, and discharge end is limited by two bulb plungers, makes to be fixed temporarily Anti-fall.It only needs to pass through replacement Cored structure can adapt to the electrode cap of different-diameter, also big (can disposably fill 20 electrode caps) with capacity, and feed is fast The features such as victory is convenient, the function of providing upper and lower two for electrode cap installation while pre-install.
Description of the drawings
Fig. 1 is that the schematic diagram of cap all-in-one machine is changed in the reconditioning of the utility model.
Fig. 2 is the side view that the two-sided feed bin of cap all-in-one machine is changed in the reconditioning of the utility model.
Fig. 3 is the top view that the two-sided feed bin of cap all-in-one machine is changed in the reconditioning of the utility model.
Fig. 4 is the side view that the servo-actuating device of cap all-in-one machine is changed in the reconditioning of the utility model.
Fig. 5 is the top view that the servo-actuating device of cap all-in-one machine is changed in the reconditioning of the utility model.
In attached drawing:1st, rack;2nd, two-sided feed bin;21st, feed bin babinet;22nd, guide rod;23rd, compression spring;24th, expeller;25th, push up Bar;251st, push rod head;252nd, push rod spring;3rd, sight surveymeter;4th, floating compensation mechanism;5th, arrangement for grinding;6th, cap device is unloaded; 7th, servo-actuating device;71st, servomotor;72nd, worm screw;73rd, shaft coupling;74th, reconditioning turbine;75th, cap turbine is unloaded;8th, waste material is received Collect funnel;9th, blowning installation.
Specific embodiment
The utility model is described in further detail in the following with reference to the drawings and specific embodiments, but not as the utility model It limits.
Fig. 1 is that the schematic diagram of cap all-in-one machine is changed in the reconditioning of the utility model, shown in Figure 1, is shown a kind of preferable Cap all-in-one machine is changed in the reconditioning of embodiment, includes:Rack 1 and floating compensation mechanism 4, the one side of rack 1 are equipped with a pair of fabric storehouse 2, the opposite side of rack 1 is equipped with a sight surveymeter 3.The upper end of rack 1 is equipped with a floating compensation mechanism 4, floating compensation mechanism 4 One side be equipped with an arrangement for grinding 5 and one and unload cap device 6, arrangement for grinding 5 and unload cap device 6 and be respectively positioned on two-sided feed bin 2 and vision Between detector 3.Sight surveymeter 3 measures analysis by camera image of taking pictures, and is effectively increased electrode cap reconditioning Data acquisition ability provides measurement result that is more accurate, reliable, stablizing for data statistic analysis.
In addition, as in preferred embodiment, reconditioning is changed cap all-in-one machine and is further included:Servo-actuating device 7, floating compensation machine The opposite side of structure 4 is additionally provided with servo-actuating device 7, and servo-actuating device 7 drives arrangement for grinding 5 and unloads cap device 6.
In addition, as in preferred embodiment, reconditioning is changed cap all-in-one machine and is further included:Garbage collection funnel 8, garbage collection leakage Bucket 8 is fixedly connected with rack 1, and garbage collection funnel 8 is located at arrangement for grinding 5 and unloads the lower section of cap device 6.
Further, as in preferred embodiment, reconditioning is changed cap all-in-one machine and is further included:Blowning installation 9, floating compensation mechanism 4 upper end is equipped with blowning installation 9.By arrangement for grinding 5, sight surveymeter 3, unload cap device 6, two-sided feed bin 2 and auxiliary device (bag Include floating compensation mechanism 4, blowning installation 9, garbage collection funnel 8 etc.) it is integrated together, it is not only effective to reduce to factory site area Demand, and make the degree of automation higher, realize that robot completes the multi-task in a work surface, it is whole to improve work Body segment is clapped.
Fig. 2 is the side view that the two-sided feed bin of cap all-in-one machine is changed in the reconditioning of the utility model, and Fig. 3 is repairing for the utility model Mill changes the top view of the two-sided feed bin of cap all-in-one machine, refers to shown in Fig. 2, Fig. 3.
In addition, as in preferred embodiment, two-sided feed bin 2 includes:Feed bin babinet 21, feed bin babinet 21 have an outlet End.
Further, as in preferred embodiment, two-sided feed bin 2 includes:Guide rod 22, two guide rods 22 are horizontally disposed, and two Guide rod 22 is parallel, and the inner wall of the both ends of each guide rod 22 respectively with feed bin babinet 21 is fixedly connected, one end difference of two guide rods 22 It is fixed on the inner wall of the both sides of the port of export, a compression spring 23 is arranged on each guide rod 22.
Further, as in preferred embodiment, two-sided feed bin 2 includes:Expeller 24, two guide rods 22, which extend through, to be pushed away Expect the left and right ends of block 24, one end of each compression spring 23 is butted on inner wall of the feed bin babinet 21 compared with port of export opposite side, The other end of each compression spring 23 is butted on expeller 24.
Further, as in preferred embodiment, two-sided feed bin 2 includes:Mandril 25, one end of two mandrils 25 respectively with Expeller 24 is connected, and two mandrils 25 are vertically arranged.Two-sided feed bin 2 can 20, storage electrode cap, than traditional feed bin Reserves are more, can significantly extend the artificial feed supplement cycle, reduce hand labor intensity, can also meet power-on and power-off polar cap and pacify simultaneously Dress, saves beat.
Fig. 4 is the side view that the servo-actuating device of cap all-in-one machine is changed in the reconditioning of the utility model, and Fig. 5 is the utility model Reconditioning change cap all-in-one machine servo-actuating device top view, refer to shown in Fig. 4, Fig. 5.
In addition, as in preferred embodiment, servo-actuating device 7 includes:Servomotor 71, servomotor 71 are arranged at In floating compensation mechanism 4;
In addition, as in preferred embodiment, servo-actuating device 7 includes:Worm screw 72, worm screw 72 and servomotor 71 Motor shaft is connected by shaft coupling 73.
Further, as in preferred embodiment, servo-actuating device 7 includes:Reconditioning turbine 74, reconditioning turbine 74 and snail The one side of bar 72 is meshed, and reconditioning turbine 74 is sequentially connected with arrangement for grinding 5.
Further, as in preferred embodiment, servo-actuating device 7 includes:Unload cap turbine 75, unload cap turbine 75 with The opposite side of worm screw 72 is meshed, and unloads cap turbine 75 and is sequentially connected with unloading cap device 6.
Further, as in preferred embodiment, servo-actuating device 7 includes:One end of each mandril 25 is with pushing away Expect 24 slidable connection of block, the other end of each mandril 25 is respectively formed a push rod head 251 in cone.
The foregoing is merely the utility model preferred embodiment, not thereby limit the utility model embodiment and Protection domain.
The utility model also has on the basis of the above is implemented as follows mode:
It in the further embodiment of the utility model, refers to shown in Fig. 2, Fig. 3, a mandril is arranged on each mandril 25 Spring 252, one end of push rod spring 252 are butted on expeller 24, and the other end of push rod spring 252 is butted on push rod head 251.
In the further embodiment of the utility model, the discharge end of two-sided feed bin 2 is equipped with two bulb plungers.
In the further embodiment of the utility model, reconditioning turbine 74 and to unload cap turbine 75 horizontally disposed.
In the further embodiment of the utility model, two-sided feed bin 2 and sight surveymeter 3 are located at sustained height, reconditioning dress It puts 5 and unloads cap device 6 and be located at sustained height.
In the further embodiment of the utility model, the height of two-sided feed bin 2 and sight surveymeter 3 is less than arrangement for grinding 5 With the height for unloading cap device 6.
In the further embodiment of the utility model, the gas nozzle of blowning installation 9 is in flat, and is tilted down, air blowing side To for knife rest direction, so that garbage collection funnel 8 is coordinated to achieve the effect that smoothly to collect waste residue.The work of cap all-in-one machine is changed in reconditioning When, the nozzle air current of blowning installation 9 blows to cutter grinding electrode cap position while knife rest rotates reconditioning electrode cap.Blowning installation 9 play an important role of to prevent copper from cutting viscous knife, cooling and increase cutter life, not only play the role of the work that row cuts but also plays cooling cutter With.
In the further embodiment of the utility model, reconditioning changes cap all-in-one machine and passes through integrated arrangement for grinding 5 and vision-based detection Device 3 not only can be saved overall work station floor space, and shorten robot motion's stroke, reconditioning and vision The beat of detection saves 3 seconds or so than original.
In the further embodiment of the utility model, reconditioning changes cap all-in-one machine by increasing two-sided feed bin 2, and with unloading cap dress Put it is 6 integrated, after the completion of unloading cap process automatically, it is possible to carry out the power-on and power-off polar cap automatic installation simultaneously on spot-welding gun at once, use When about 2 minutes, need 5 minutes or so time compared to artificial electrode cap of replacing, greatly improve efficiency.And it can save very much Work station floor space brings the convenience of bigger for integral layout.
In the further embodiment of the utility model, two-sided feed bin 2 can disposably put lower totally 20 electrode caps, make The material cycle is extended to one week or so daily by original, hand labor intensity is greatly reduced, so as to reach reduction cost of labor Effect.
In the further embodiment of the utility model, cap all-in-one machine is changed in reconditioning so that electrode cap reconditioning, vision-based detection, unloading Cap, the whole process of upper cap are completed by robot automation without manually participating in, substantially increase the security of staff.
In the further embodiment of the utility model, reconditioning is changed cap all-in-one machine and is applied in Robot Spot Welding work station, abuts Robot arranges, is matched with robot, disposable to complete electrode cap reconditioning, unload the functions such as cap, dress cap, vision-based detection.
Robot will be mounted on robot flange after a group welding is completed in the further embodiment of the utility model Spot-welding gun be moved to arrangement for grinding designated position, servo-actuating device 7 drives the knife rest of arrangement for grinding 5 rotation reconditioning electricity at a high speed Polar cap, and blowning installation 9 is blown (air blowing air pressure, air-blowing quantity are adjusted) during reconditioning, prevents waste residue to everywhere It splashes, ensures that waste residue is smoothly collected into garbage collection funnel 8.Spot-welding gun is moved to vision inspection apparatus in equipment after reconditioning Detection of taking pictures is carried out at 3, record reconditioning quality automatically and whether has reconditioning defect etc., such as finds that defective needs carry out more in time It changes, to ensure each welding quality.When electrode cap needs replacing after multiple reconditioning, first pass through and unload cap device 6 by electrode Cap is pulled from spot-welding gun, then open spot-welding gun is moved at two-sided feed bin 2 to beat and is closed, and is made upper in two-sided feed bin 2 The electrode cap of lower arrangement is set to simultaneously in spot welding pipette tips, clamps spot-welding gun after taking-up again, so as to fulfill electrode cap it is automatic more It changes.
The foregoing is merely the utility model preferred embodiment, not thereby limit the utility model embodiment and Protection domain to those skilled in the art, should can appreciate that all in the utility model specification and diagram Hold made equivalent substitution and obviously change obtained scheme, the protection model of the utility model should all be included in In enclosing.

Claims (10)

1. cap all-in-one machine is changed in a kind of reconditioning, which is characterized in that including:
Rack, the one side of the rack are equipped with a pair of fabric storehouse, and the opposite side of the rack is equipped with a sight surveymeter;
Floating compensation mechanism, the upper end of the rack are equipped with the floating compensation mechanism, and the one side of the floating compensation mechanism is set There is an arrangement for grinding and one to unload cap device, the arrangement for grinding and the cap device that unloads are respectively positioned on the two-sided feed bin and described regard Between feel detector;
Servo-actuating device, the opposite side of the floating compensation mechanism are additionally provided with the servo-actuating device, the servo-drive Mechanism drives the arrangement for grinding and described unloads cap device;
Garbage collection funnel, the garbage collection funnel are fixedly connected with the rack, and the garbage collection funnel is located at described Arrangement for grinding and the lower section for unloading cap device;
Blowning installation, the upper end of the floating compensation mechanism are equipped with the blowning installation.
2. cap all-in-one machine is changed in reconditioning according to claim 1, which is characterized in that the two-sided feed bin includes:
Feed bin babinet, the feed bin babinet have a port of export;
Guide rod, two guide rods are horizontally disposed, and two guide rods are parallel, the both ends of each guide rod respectively with the feed bin The inner wall of babinet is fixedly connected, on the inner wall for the both sides that one end of two guide rods is individually fixed in the port of export, Mei Yisuo It states and a compression spring is arranged on guide rod;
Expeller, two guide rods extend through the left and right ends of the expeller, and one end of each compression spring is butted on institute It states on inner wall of the feed bin babinet compared with the port of export opposite side, the other end of each compression spring is butted on the expeller On;
Mandril, one end of two mandrils are connected respectively with the expeller, and two mandrils are vertically arranged.
3. cap all-in-one machine is changed in reconditioning according to claim 1, which is characterized in that the servo-actuating device includes:
Servomotor, the servomotor are arranged in the floating compensation mechanism;
Worm screw, the worm screw are connected with the motor shaft of the servomotor by shaft coupling;
Reconditioning turbine, the reconditioning turbine are meshed with the one side of the worm screw, and the reconditioning turbine is passed with the arrangement for grinding Dynamic connection;
Cap turbine is unloaded, the cap turbine that unloads is meshed with the opposite side of the worm screw, and the cap turbine that unloads unloads cap device with described It is sequentially connected.
4. cap all-in-one machine is changed in reconditioning according to claim 2, which is characterized in that one end of each mandril with it is described Expeller slidable connection, the other end of each mandril are respectively formed a push rod head in cone.
5. cap all-in-one machine is changed in reconditioning according to claim 4, which is characterized in that is arranged with a mandril on each mandril Spring, one end of the push rod spring are butted on the expeller, and the other end of the push rod spring is butted on the push rod head.
6. cap all-in-one machine is changed in reconditioning according to claim 2, which is characterized in that the port of export is equipped with two bulb plungers.
7. cap all-in-one machine is changed in reconditioning according to claim 3, which is characterized in that the reconditioning turbine and described unloads cap turbine It is horizontally disposed.
8. cap all-in-one machine is changed in reconditioning according to claim 1, which is characterized in that the two-sided feed bin and the vision-based detection Instrument is located at sustained height, and the arrangement for grinding and the cap device that unloads are located at sustained height.
9. cap all-in-one machine is changed in reconditioning according to claim 8, which is characterized in that the two-sided feed bin and the vision-based detection The height of instrument is less than the arrangement for grinding and the height for unloading cap device.
10. cap all-in-one machine is changed in reconditioning according to claim 1, which is characterized in that the gas nozzle of the blowning installation is in flat Shape.
CN201720950197.4U 2017-08-01 2017-08-01 Cap all-in-one machine is changed in a kind of reconditioning Withdrawn - After Issue CN207402591U (en)

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Application Number Priority Date Filing Date Title
CN201720950197.4U CN207402591U (en) 2017-08-01 2017-08-01 Cap all-in-one machine is changed in a kind of reconditioning

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Application Number Priority Date Filing Date Title
CN201720950197.4U CN207402591U (en) 2017-08-01 2017-08-01 Cap all-in-one machine is changed in a kind of reconditioning

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Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107398798A (en) * 2017-08-01 2017-11-28 上海发那科机器人有限公司 Cap all-in-one is changed in a kind of reconditioning

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107398798A (en) * 2017-08-01 2017-11-28 上海发那科机器人有限公司 Cap all-in-one is changed in a kind of reconditioning
CN107398798B (en) * 2017-08-01 2024-01-23 上海发那科机器人有限公司 Coping trades cap all-in-one

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