CN207396509U - A kind of comprehensive automatic weld seam defectoscope - Google Patents
A kind of comprehensive automatic weld seam defectoscope Download PDFInfo
- Publication number
- CN207396509U CN207396509U CN201721453270.3U CN201721453270U CN207396509U CN 207396509 U CN207396509 U CN 207396509U CN 201721453270 U CN201721453270 U CN 201721453270U CN 207396509 U CN207396509 U CN 207396509U
- Authority
- CN
- China
- Prior art keywords
- weld seam
- bar shaped
- supporting table
- defectoscope
- transfer roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The utility model discloses a kind of comprehensive automatic weld seam defectoscopes,Including supporting table,The upper surface center of the supporting table is equipped with bar shaped connected unit,The upper surface both ends of bar shaped connected unit and centre are equipped with fixed groove,By bearing connection, there are two transfer rollers for the inside both sides of fixed groove,Transmission motor has been bolted in the intermediate one side of the bar shaped connected unit,The output shaft for transmitting motor runs through the one side of bar shaped connected unit,And the output shaft for transmitting motor is connected with one end of a transfer roller,Transfer roller can be driven to rotate by transmitting motor,Workpiece can be transmitted by transfer roller,Can driving ultrasound inspection head by linear motor, arcuately link moves,Complete detection can be carried out to workpiece weld seam with this,So that detection is more convenient,The comprehensive automatic weld seam defectoscope is simple in structure,It is easy to operate,Workpiece can be not only transmitted,So that detection is more convenient,So that detection is more comprehensive.
Description
Technical field
The utility model is related to seam inspection technical fields, are specially a kind of comprehensive automatic weld seam defectoscope.
Background technology
Ultrasonic examination has many advantages, such as that good directionality, intensity are high and penetration capacity is strong, and to human body fanout free region, becomes
One of main method of internal flaw, present ultrasonic examination master are detected in the equipment Manufacture Process such as pressure vessel, shipbuilding, boiler
Completion is manually operated, is determined including weld cleaning, brush couplant, detection defect, defective locations and shape, needs more people associations
Biconditional operation, single gesture operation is easily tired for a long time, and there are work efficiency is low, labor intensity is big, ratio of precision is relatively low and leakage
The shortcomings of inspection.
Utility model content
The technical problems to be solved in the utility model is to overcome the defects of existing, provides a kind of comprehensive automatic seam inspection
Instrument, it is simple in structure, it is easy to operate, workpiece can be not only transmitted so that detection is more convenient so that detection is more complete
Face can be effectively solved the problems, such as in background technology.
To achieve the above object, the utility model provides following technical solution：A kind of comprehensive automatic weld seam defectoscope, bag
Supporting table is included, the upper surface center of the supporting table is equipped with bar shaped connected unit, and the upper surface both ends of bar shaped connected unit and centre are equal
Equipped with fixed groove, by bearing connection, there are two transfer roller, the centres of the bar shaped connected unit for the inside both sides of fixed groove
Transmission motor has been bolted in one side, and the output shaft for transmitting motor runs through the one side of bar shaped connected unit, and transmits motor
Output shaft be connected with one end of a transfer roller, the both ends both sides of the bar shaped connected unit are equipped with L-type connecting plate, and L-type connects
The vertical plate one side of fishplate bar is equipped with Telescopic-cylinder bar, and the telescopic end of Telescopic-cylinder bar is equipped with u-bracket, and the upper end of u-bracket is horizontal
Side pressure roller is equipped between plate and lower end transverse slat, arc link, arc link are equipped among the upper surface of the supporting table
Lower surface be equipped with connecting groove, the linear motor being slidably connected is equipped in connecting groove, the one side of linear motor is equipped with connection
Seat, the lower surface of connecting seat are equipped with electric telescopic rod, and the telescopic end of electric telescopic rod is connected with hold-down support, under hold-down support
Surface is equipped with ultrasound inspection head, and the upper surface one side of the supporting table is equipped with air pump and supersonic detector, the air pump
Outlet is connected by conduit with the import of Telescopic-cylinder bar, the output terminal electrical connection ultrasound inspection head of the supersonic detector
Input terminal, the upper surface one side of the supporting table is equipped with PLC sensors, the input terminal electrical connection external power supply of PLC sensors
Output terminal, the two-way electrical connection supersonic detector of PLC sensors, the PLC sensors output terminal electrical connection air pump, straight line
Motor, electric telescopic rod and the input terminal for transmitting motor.
As a kind of optimal technical scheme of the utility model, the lower surface corner of the supporting table sets that there are four connecting pins
Column, the lower end for connecting socle are pasted with anti-skidding leather packing by colloid.
As a kind of optimal technical scheme of the utility model, the upper surface one side of the supporting table is equipped with attention device, alert
Show the output terminal of the input terminal electrical connection PLC sensors of device.
As a kind of optimal technical scheme of the utility model, the upper end of the transfer roller is located at same level, and
The outside of transfer roller is equipped with rubber antiskid circle.
As a kind of optimal technical scheme of the utility model, the lower surface one side of the hold-down support be equipped with infrared ray away from
From sensor, the input terminal of the output terminal electrical connection PLC sensors of infrared ray range sensor.
Compared with prior art, the beneficial effects of the utility model are：It is provided on this comprehensive automatic weld seam defectoscope
Motor is transmitted, transfer roller can be driven to rotate by transmitting motor, workpiece can be transmitted by transfer roller so that transmission
More convenient, can driving ultrasound inspection head by linear motor, arcuately link moves, can be to workpiece weld seam with this
Carry out complete detection so that detection is more convenient, and the comprehensive automatic weld seam defectoscope is simple in structure, easy to operate, not only may be used
To be transmitted to workpiece so that detection is more convenient, more comprehensive.
Description of the drawings
Fig. 1 is the utility model structure diagram；
Fig. 2 is the utility model side structure schematic diagram.
In figure：1L types connecting plate, 2U types stent, 3 side pressure rollers, 4 supporting tables, 5 air pumps, 6PLC sensors, 7 transmission electricity
Machine, 8 supersonic detectors, 9 attention devices, 10 fixed grooves, 11 transfer rollers, 12 bar shaped connected units, 13 arc links, 14 connections
Groove, 15 connection socles, 17 linear motors, 18 connecting seats, 19 electric telescopic rods, 20 hold-down supports, 21 surpass 16 Telescopic-cylinder bars
Sonic flaw detection head, 22 infrared ray range sensors.
Specific embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
It clearly and completely describes, it is clear that the described embodiments are only a part of the embodiments of the utility model rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work
All other embodiments obtained shall fall within the protection scope of the present invention.
- 2 are please referred to Fig.1, the utility model provides a kind of technical solution：A kind of comprehensive automatic weld seam defectoscope, including
Supporting table 4, the upper surface center of supporting table 4 are equipped with bar shaped connected unit 12, and the upper surface both ends of bar shaped connected unit 12 and centre are equal
Equipped with fixed groove 10, the inside both sides of fixed groove 10 are connected by bearing there are two transfer roller 11, bar shaped connected unit 12
Transmission motor 7 has been bolted in intermediate one side, and the output shaft of transmission motor 7 runs through the one side of bar shaped connected unit 12, and
The output shaft of transmission motor 7 is connected with one end of a transfer roller 11, by transmitting motor 7 transfer roller 11 can be driven to rotate,
Workpiece can be transmitted by transfer roller 11, the both ends both sides of bar shaped connected unit 12 are equipped with L-type connecting plate 1, L-type connection
The vertical plate one side of plate 1 is equipped with Telescopic-cylinder bar 16, and the telescopic end of Telescopic-cylinder bar 16 is equipped with u-bracket 2, u-bracket 2 it is upper
It holds and side pressure roller 3 is equipped between transverse slat and lower end transverse slat, arc link 13 is equipped among the upper surface of supporting table 4, arc connects
The lower surface for connecing frame 13 is equipped with connecting groove 14, and the linear motor 17 being slidably connected, linear motor 17 are equipped in connecting groove 14
One side be equipped with connecting seat 18, the lower surface of connecting seat 18 is equipped with electric telescopic rod 19, and the telescopic end of electric telescopic rod 19 connects
There is hold-down support 20, the lower surface of hold-down support 20 is equipped with ultrasound inspection head 21, and the upper surface one side of supporting table 4 is equipped with air pump
5 and supersonic detector 8, the outlet of air pump 5 be connected by conduit with the import of Telescopic-cylinder bar 16, supersonic detector 8
Output terminal is electrically connected the input terminal of ultrasound inspection head 21, and ultrasound inspection head 21 can be driven arcuately by linear motor 17
Link 13 moves, and by supersonic detector 8 ultrasound inspection head 21 is driven to be detected workpiece, can be to work with this
Part weld seam carries out complete detection so that detection is more convenient, and the upper surface one side of supporting table 4 is equipped with PLC sensors 6, PLC sensings
The output terminal of the input terminal electrical connection external power supply of device 6,6 two-way electrical connection supersonic detector 8 of PLC sensors, PLC sensors
6 output terminal electrical connection air pump 5, linear motor 17, electric telescopic rod 19 and the input terminal for transmitting motor 7, the following table of supporting table 4
Face corner is set there are four connection socle 15, and the lower end of connection socle 15 is pasted with anti-skidding leather packing by colloid, by connecting socle
15 can be supported device so that support is more convenient, and the upper surface one side of supporting table 4 is equipped with attention device 9, attention device 9
Input terminal electrical connection PLC sensors 6 output terminal, warning can send people by attention device 9 so that detect a flaw more square
Just, the upper end of transfer roller 11 is located at same level, and the outside of transfer roller 11 is equipped with rubber antiskid circle, passes through transfer roller 11
Workpiece can be transmitted so that transmission is more convenient, and the lower surface one side of hold-down support 20 is equipped with infrared ray Distance-sensing
Device 22, the input terminal of the output terminal electrical connection PLC sensors 6 of infrared ray range sensor 22, PLC sensors 6 control infrared ray
Range sensor 22, attention device 9, supersonic detector 8, air pump 5, linear motor 17, electric telescopic rod 19 and transmission motor 7
Mode is method commonly used in the prior art, and workpiece welding seam distance ultrasonic wave can be detected by infrared ray range sensor 22
The position of flaw detection first 21 so that detection is more convenient, and the comprehensive automatic weld seam defectoscope is simple in structure, easy to operate, not only
Workpiece can be transmitted so that detection is more convenient, more comprehensive.
When in use：Workpiece is placed into bar shaped connected unit 12 first, side pressure roller 3 is driven by Telescopic-cylinder bar 16
It is mobile, workpiece by side pressure roller 3 can be fixed to the centre of bar shaped connected unit 12, then drive biography by transmitting motor 7
Roller 11 is sent to rotate, workpiece is transmitted by transfer roller 11, the weld seam of workpiece is transmitted to the lower section of ultrasound inspection head 21,
Then driving ultrasound inspection head 21 by linear motor 17, arcuately link 13 moves, can band by electric telescopic rod 19
Dynamic ultrasound inspection head 21 moves up and down, and adjusts the distance up and down of ultrasound inspection head 21 with this, at the same by infrared ray away from
The position of workpiece welding seam distance ultrasound inspection head 21 is detected from sensor 22, when reaching setting value, infrared ray distance passes
The signal of detection is sent in PLC sensors 6 by sensor 22, and PLC sensors 6 control electric telescopic rod 19 to stop movement, then
By supersonic detector 8 ultrasound inspection head 21 is driven to be detected workpiece, when the situation of transmission, supersonic detector
8 detection signals are sent in PLC sensors 6, and PLC sensors 6 control attention device 9 to send warning sound.
The utility model can drive transfer roller 11 to rotate by transmitting motor 7, by transfer roller 11 can to workpiece into
Row transmission, can driving ultrasound inspection head 21 by linear motor 17, arcuately link 13 moves, can be to workpiece with this
Weld seam carries out complete detection so that detection is more convenient, and the comprehensive automatic weld seam defectoscope is simple in structure, easy to operate, no
But workpiece can be transmitted so that detection is more convenient so that detection is more comprehensive.
While there has been shown and described that the embodiment of the utility model, for the ordinary skill in the art,
It is appreciated that in the case where not departing from the principle of the utility model and spirit can these embodiments be carried out with a variety of variations, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of comprehensive automatic weld seam defectoscope, including supporting table (4), it is characterised in that：The upper surface of the supporting table (4)
Center is equipped with bar shaped connected unit (12), and the upper surface both ends and centre of bar shaped connected unit (12) are equipped with fixed groove (10), Gu
Determining the inside both sides of groove (10), there are two transfer roller (11), the intermediate one sides of the bar shaped connected unit (12) by bearing connection
Transmission motor (7) is bolted, the output shaft of transmission motor (7) runs through the one side of bar shaped connected unit (12), and passes
The output shaft of power transmission machine (7) is connected with one end of a transfer roller (11), and the both ends both sides of the bar shaped connected unit (12) are all provided with
There is L-type connecting plate (1), the vertical plate one side of L-type connecting plate (1) is equipped with Telescopic-cylinder bar (16), and Telescopic-cylinder bar (16) are stretched
Contracting end is equipped with u-bracket (2), and side pressure roller (3), the support are equipped between the upper end transverse slat of u-bracket (2) and lower end transverse slat
Arc link (13) is equipped among the upper surface of platform (4), the lower surface of arc link (13) is equipped with connecting groove (14), even
The linear motor (17) for being equipped with and being slidably connected in groove (14) is connect, the one side of linear motor (17) is equipped with connecting seat (18), connection
The lower surface of seat (18) is equipped with electric telescopic rod (19), and the telescopic end of electric telescopic rod (19) is connected with hold-down support (20), Gu
The lower surface for determining bearing (20) is equipped with ultrasound inspection head (21), the upper surface one side of the supporting table (4) be equipped with air pump (5) and
Supersonic detector (8), the outlet of the air pump (5) are connected by conduit with the import of Telescopic-cylinder bar (16), the ultrasound
The input terminal of the output terminal electrical connection ultrasound inspection head (21) of wave inspection instrument (8), the upper surface one side of the supporting table (4) is set
There are PLC sensors (6), the output terminal of the input terminal electrical connection external power supply of PLC sensors (6), PLC sensors (6) two-way electricity
Connect supersonic detector (8), the output terminal electrical connection air pumps (5) of the PLC sensors (6), linear motor (17) electronic are stretched
The input terminal of contracting bar (19) and transmission motor (7).
2. the comprehensive automatic weld seam defectoscope of one kind according to claim 1, it is characterised in that：The supporting table (4)
Lower surface corner is set there are four connection socle (15), and the lower end of connection socle (15) is pasted with anti-skidding leather packing by colloid.
3. the comprehensive automatic weld seam defectoscope of one kind according to claim 1, it is characterised in that：The supporting table (4)
Upper surface one side is equipped with attention device (9), the output terminal of the input terminal electrical connection PLC sensors (6) of attention device (9).
4. the comprehensive automatic weld seam defectoscope of one kind according to claim 1, it is characterised in that：The transfer roller (11)
Upper end is located at same level, and the outside of transfer roller (11) is equipped with rubber antiskid circle.
5. the comprehensive automatic weld seam defectoscope of one kind according to claim 1, it is characterised in that：The hold-down support (20)
Lower surface one side be equipped with infrared ray range sensor (22), infrared ray range sensor (22) output terminal electrical connection PLC pass
The input terminal of sensor (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721453270.3U CN207396509U (en) | 2017-11-03 | 2017-11-03 | A kind of comprehensive automatic weld seam defectoscope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721453270.3U CN207396509U (en) | 2017-11-03 | 2017-11-03 | A kind of comprehensive automatic weld seam defectoscope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207396509U true CN207396509U (en) | 2018-05-22 |
Family
ID=62324462
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721453270.3U Expired - Fee Related CN207396509U (en) | 2017-11-03 | 2017-11-03 | A kind of comprehensive automatic weld seam defectoscope |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207396509U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113267569A (en) * | 2021-05-18 | 2021-08-17 | 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 | TOFD detection process and system suitable for steam drum head and shell ring weld joint |
-
2017
- 2017-11-03 CN CN201721453270.3U patent/CN207396509U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113267569A (en) * | 2021-05-18 | 2021-08-17 | 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 | TOFD detection process and system suitable for steam drum head and shell ring weld joint |
| CN113267569B (en) * | 2021-05-18 | 2024-04-02 | 内蒙古电力(集团)有限责任公司内蒙古电力科学研究院分公司 | TOFD detection process and system suitable for circumferential weld of drum head and shell ring |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180522 Termination date: 20181103 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |