CN210333415U - A leak detection device for kettle production - Google Patents
A leak detection device for kettle production Download PDFInfo
- Publication number
- CN210333415U CN210333415U CN201920419095.9U CN201920419095U CN210333415U CN 210333415 U CN210333415 U CN 210333415U CN 201920419095 U CN201920419095 U CN 201920419095U CN 210333415 U CN210333415 U CN 210333415U
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- Prior art keywords
- box
- kettle
- conveyor belt
- water tank
- detection device
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 title claims description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000001035 drying Methods 0.000 claims abstract description 29
- 239000002351 wastewater Substances 0.000 claims abstract description 27
- 238000011084 recovery Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 55
- 238000003825 pressing Methods 0.000 claims description 22
- 238000007789 sealing Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 5
- 238000004064 recycling Methods 0.000 claims description 4
- 125000004122 cyclic group Chemical group 0.000 abstract description 5
- 230000010354 integration Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 241000220317 Rosa Species 0.000 description 5
- 230000002950 deficient Effects 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
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- Examining Or Testing Airtightness (AREA)
Abstract
The utility model provides a kettle production leak hunting device, including frame, box, conveying mechanism, sealed hold-down mechanism, leak hunting mechanism, drying mechanism, waste water recovery processing mechanism, controller and portable support. The utility model relates to a kettle production leak hunting device can realize the integration of each mechanism higher degree in kettle production leak hunting, can carry out simple control to each mechanism through the controller, accomplish steps such as pay-off, sealed compress tightly, leak hunting and drying automatically, and degree of automation is high, reduces manual operation time and energy, can improve production efficiency and improve the security, the reliability of machinery, guarantees product quality; simultaneously, can also carry out cyclic utilization to the waste water that the device produced, play the environmental protection effect.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment manufacturing and inspection, concretely relates to kettle production leak hunting device.
Background
The traditional electric kettle airtightness leak detection method usually adopts manual water filling and observation to judge whether the kettle leaks water, but the original leak detection method needs to consume a large amount of time for water filling, errors easily occur during manual judgment, and the kettle is difficult to detect whether the kettle leaks slightly, so that some existing leak detection devices can only judge whether the kettle leaks gas through the change of the internal air pressure of the kettle, the leak detection cannot be accurately carried out, the degree of integration of the device is low, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the problems and the defects of the existing leakage detection device for kettle production, the utility model aims to provide a leakage detection device for kettle production, which can realize the integration of each mechanism in the leakage detection of kettle production to a higher degree, has high automation degree, reduces the manual operation time and energy and ensures the product quality; simultaneously, can also carry out cyclic utilization to the waste water that the device produced, play the environmental protection effect.
In order to achieve the aim, the utility model provides a leakage detecting device for kettle production, which comprises a frame, a box body, a conveying mechanism, a sealing and pressing mechanism, a leakage detecting mechanism, a drying mechanism, a wastewater recycling mechanism, a controller and a movable support; the machine frame is provided with the box body, the conveying mechanism, the sealing and compressing mechanism, the leakage detecting mechanism, the drying mechanism and the wastewater recovery and treatment mechanism which are electrically connected with the controller are arranged in the box body, the conveying mechanism comprises a feeding conveying belt, a middle conveying chain, a support, a discharging conveying belt, a good product box and a defective product box, the sealing and compressing mechanism comprises a lifting platform, a connecting rod, a pressing block, a clamp, a water tank and a bottom plate, the lifting platform is arranged at the top of the box body and is connected with the pressing block through the connecting rod, the clamp is arranged in the box body, the water tank is arranged below the pressing block, the bottom plate is arranged in the middle of the water tank, the leakage detecting mechanism comprises an air compressor, a pressure pipeline, an air valve, an electronic pressure gauge and a bubble detecting device, drying mechanism includes drying chamber, air heater and humidity transducer, the drying chamber top is provided with the air heater with humidity transducer, waste water recovery processing mechanism includes waste water tank, rose box, water pump and storage water tank, the box top is provided with the controller, the frame bottom is provided with portable support.
Preferably, the feeding conveyer belt sets up the box left side, the feeding conveyer belt with middle conveyer belt is connected, middle conveyer belt with middle conveying chain bottom is provided with the support, middle conveying chain with ejection of compact conveyer belt is connected, ejection of compact conveyer belt with the yields case is connected, the yields case sets up the box rear side.
Preferably, the air compressor is arranged at the top of the box body and connected with the kettle at the bottom of the pressing block through the pressure pipeline, the air valve is arranged on the pressure pipeline, the electronic pressure gauge is arranged at the bottom of the pressing block, and the bubble detection device is arranged on the inner side of the water tank.
Preferably, the wastewater tank is arranged at the bottom of the drying chamber, the wastewater tank is connected with the filter box, the filter box is connected with the water pump through a pipeline, the water pump is connected with the water storage tank through a pipeline, the water storage tank is connected with the water tank through a pipeline, and the bottom of the water tank is connected with the filter box through a pipeline.
Preferably, the top of the box body is provided with an infrared counter at the feeding and discharging positions of the kettle, so that the feeding amount and the discharging amount can be monitored.
The utility model discloses the beneficial effect who produces does: the water kettle leakage detection device has the advantages that the high-degree integration of all mechanisms in the water kettle leakage detection can be realized, the mechanisms can be simply controlled through the controller, the steps of feeding, sealing and pressing, leakage detection, drying and the like can be automatically completed, the automation degree is high, the manual operation time and energy are reduced, the production efficiency can be improved, the safety and the reliability of machinery can be improved, and the product quality is ensured; simultaneously, can also carry out cyclic utilization to the waste water that the device produced, play the environmental protection effect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only one embodiment of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a leakage detecting device for kettle production according to the present invention;
wherein, 1, a frame; 2. a box body; 3. a feed conveyor belt; 4. a middle conveyor belt; 5. an intermediate conveyor chain; 6. a support; 7. a discharge conveyer belt; 8. a good product box; 9. a defective product box; 10. a lifting platform; 11. a connecting rod; 12. briquetting; 13. a clamp; 14. a water tank; 15. a base plate; 16. an air compressor; 17. a pressure line; 18. an air valve; 19. an electronic pressure gauge; 20. a bubble detecting device; 21. a drying chamber; 22. a hot air blower; 23. a humidity sensor; 24. a wastewater tank; 25. a filter box; 26. a water pump; 27. a water storage tank; 28. A controller; 29. a movable support.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and specific embodiments of the present invention will be described with reference to the accompanying drawings.
The leakage detecting device for the kettle production shown in the figure 1 comprises a frame 1, a box body 2, a conveying mechanism, a sealing and pressing mechanism, a leakage detecting mechanism, a drying mechanism, a wastewater recycling and treating mechanism, a controller 28 and a movable support 29; be provided with on frame 1 box 2, box 2 inside be provided with 28 electric connection of controller conveying mechanism sealing hold-down mechanism leak hunting mechanism drying mechanism with waste water recovery processing mechanism, conveying mechanism includes feeding conveyor belt 3, middle conveyer belt 4, middle conveying chain 5, support 6, ejection of compact conveyer belt 7, non-defective products case 8 and defective products case 9, sealing hold-down mechanism includes elevating platform 10, connecting rod 11, briquetting 12, anchor clamps 13, basin 14 and bottom plate 15, elevating platform 10 sets up the box 2 top, elevating platform 10 through connecting rod 11 with briquetting 12 is connected, box 2 is inside to be provided with anchor clamps 13, briquetting 12 below is provided with basin 14, basin 14 middle is provided with bottom plate 15, leak hunting mechanism includes air compressor 16, leak hunting mechanism, Pressure conduit 17, pneumatic valve 18, electron pressure gauge 19 and bubble detection device 20, dry mechanism includes drying chamber 21, air heater 22 and humidity transducer 23, drying chamber 21 top is provided with air heater 22 with humidity transducer 23, waste water recovery processing mechanism includes waste water tank 24, rose box 25, water pump 26 and storage water tank 27, the box 2 top is provided with controller 28, frame 1 bottom is provided with but mobile support 29.
Further, feeding conveyer belt 3 sets up 2 left sides of box, feeding conveyer belt 3 with middle conveyer belt 4 is connected, middle conveyer belt 4 with middle conveying chain 5 bottom is provided with support 6, middle conveying chain 5 with ejection of compact conveyer belt 7 is connected, ejection of compact conveyer belt 7 with good product case 8 is connected, bad product case 9 sets up 2 rear sides of box.
Further, the air compressor 16 is arranged at the top of the box body 2, the air compressor 16 is connected with the kettle at the bottom of the pressing block 12 through the pressure pipeline 17, the air valve 18 is arranged on the pressure pipeline 17, the electronic pressure gauge 19 is arranged at the bottom of the pressing block 12, and the bubble detection device 20 is arranged inside the water tank 14.
Further, the waste water tank 24 is disposed at the bottom of the drying chamber 21, the waste water tank 24 is connected to the filter tank 25, the filter tank 25 is connected to the water pump 26 through a pipeline, the water pump 26 is connected to the water storage tank 27 through a pipeline, the water storage tank 27 is connected to the water tank 14 through a pipeline, and the bottom of the water tank 14 is connected to the filter tank 25 through a pipeline.
Furthermore, 2 tops of box all are provided with infrared ray counter in kettle feeding and ejection of compact department, can monitor feeding volume and load.
The utility model discloses working method or theory of operation: the controller 28 positioned at the top of the box body 2 controls the feeding conveyer belt 3 to convey the kettle to be detected into the sealing and pressing mechanism, the controller 28 controls the mechanical arm to drive the clamp 13 to place the kettle to be detected on the bottom plate 15 on the water tank 14, so that the bottom of the kettle is immersed in water, then the lifting platform 10 controls the pressing block 12 on the connecting rod 11 to seal and press the kettle mouth and the kettle spout of the kettle, the controller 28 controls the air valve 18 on the pressure pipeline 17, the air compressor 16 is used for inflating the kettle, after the kettle is inflated to a certain pressure, the controller 28 controls the air compressor 16 to stop inflating the kettle, then an electronic pressure gauge 19 positioned at the bottom of the pressing block 12 is used for detecting the change of the pressure in the kettle, detecting whether the air leaks, meanwhile, the bubble detecting device 20 located inside the water tank 14 detects whether bubbles are generated in the water, and there may be 3 types of detection results:
1) if the electronic pressure gauge 19 detects that the pressure in the kettle drops sharply and the bubble detection device 20 detects that bubbles are generated in water, the kettle is unqualified in detection, and the controller 28 controls the mechanical arm to drive the clamp 13 to place the unqualified kettle into a defective product box 9 on the rear side of the box body 2;
2) if the electronic pressure gauge 19 detects that the pressure in the kettle is rapidly reduced and the bubble detection device 20 does not detect the generation of bubbles in the water, the sealing and pressing mechanism in the device is judged to be possibly leaked and needs to be overhauled;
3) if the electronic pressure gauge 19 detects that the pressure in the kettle is reduced to a certain value range and then is basically unchanged, and the bubble detection device 20 does not detect bubbles in water, the kettle is qualified in detection, and the controller 28 controls the mechanical arm to drive the clamp 13 to place the qualified kettle on the middle conveyor belt 4, convey the kettle to the middle conveyor chain 5 and then enter the drying mechanism for drying treatment;
the hot air blower 22 in the drying chamber 21 dries qualified kettles, the humidity sensor 23 monitors the humidity in the drying chamber 21 in real time, and the dried qualified kettles are finally conveyed to the good product box 8 by the discharge conveyor belt 7 to complete the kettle leakage detection work process;
waste water that produces among the drying process gets into the rose box 25 through waste water tank 24 of drying chamber 21 below and filters the edulcoration, obtains comparatively pure water, then sends the water that the edulcoration was filtered to rose box 25 through water pump 26 and gives storage water tank 27 and supply water tank 14 to utilize again, and the water in basin 14 also can discharge the rose box 25 through the pipeline regularly and filter the edulcoration simultaneously, can carry out cyclic utilization to the waste water that produces in the working process when guaranteeing the normal clear of work.
The utility model discloses the beneficial effect who produces does: the water kettle leakage detection device has the advantages that the high-degree integration of all mechanisms in the water kettle leakage detection can be realized, the mechanisms can be simply controlled through the controller, the steps of feeding, sealing and pressing, leakage detection, drying and the like can be automatically completed, the automation degree is high, the manual operation time and energy are reduced, the production efficiency can be improved, the safety and the reliability of machinery can be improved, and the product quality is ensured; simultaneously, can also carry out cyclic utilization to the waste water that the device produced, play the environmental protection effect.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920419095.9U CN210333415U (en) | 2019-03-29 | 2019-03-29 | A leak detection device for kettle production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920419095.9U CN210333415U (en) | 2019-03-29 | 2019-03-29 | A leak detection device for kettle production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210333415U true CN210333415U (en) | 2020-04-17 |
Family
ID=70173966
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920419095.9U Expired - Fee Related CN210333415U (en) | 2019-03-29 | 2019-03-29 | A leak detection device for kettle production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210333415U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111929007A (en) * | 2020-07-27 | 2020-11-13 | 浙江安升吉达精密科技有限公司 | Piston rod inflation and air leakage detection system |
| CN111947844A (en) * | 2020-08-06 | 2020-11-17 | 苏州赛腾精密电子股份有限公司 | A water tightness test system |
| CN114061843A (en) * | 2021-11-23 | 2022-02-18 | 湖南锋力智能科技有限公司 | An automatic air tightness detection device for football |
| CN115046691A (en) * | 2022-06-07 | 2022-09-13 | 富诚汽车零部件有限公司 | Kettle assembly gas tightness detects frock |
-
2019
- 2019-03-29 CN CN201920419095.9U patent/CN210333415U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111929007A (en) * | 2020-07-27 | 2020-11-13 | 浙江安升吉达精密科技有限公司 | Piston rod inflation and air leakage detection system |
| CN111947844A (en) * | 2020-08-06 | 2020-11-17 | 苏州赛腾精密电子股份有限公司 | A water tightness test system |
| CN111947844B (en) * | 2020-08-06 | 2025-04-25 | 苏州赛腾精密电子股份有限公司 | A watertightness testing system |
| CN114061843A (en) * | 2021-11-23 | 2022-02-18 | 湖南锋力智能科技有限公司 | An automatic air tightness detection device for football |
| CN115046691A (en) * | 2022-06-07 | 2022-09-13 | 富诚汽车零部件有限公司 | Kettle assembly gas tightness detects frock |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200417 |