Hydraulic biomass filtrate sludge dewatering equipment
Technical field
The present invention relates to biomass new energy fields, particularly a kind of hydraulic biomass filtrate sludge dewatering equipment.
Background technology
, it is necessary to realize the dehydration to sludge during the recycling recycling of sludge, the moisture in sludge can be present in dirt
In coating inside mud, and isolated by the sludge of membranous wall and external package, by existing dehydration and drying technology, it is difficult to by its
Internal moisture removal.
It is difficult to squeeze out its internal moisture by squeezing since sludge has very strong ductility if extrusion dehydration, and
And internal moisture is wrapped in membranous wall, also is difficult to realize broken wall even if squeezing, has certain dehydration difficulty,
Or drying is dried, the moisture inside sludge is under the double-layer seal of sludge and coating, with air insulated, is dried
Drying can only be dehydrated Sludge Surface, poor by the drying effect of stirring and drying due to the limitation of sludge physical behavior,
And the energy consumption of mixing plant is very big, loses more than gain.
The content of the invention
The purpose of the present invention is to solve the above problems, devise a kind of hydraulic biomass filtrate sludge dewatering equipment.
Specifically designing scheme is:
A kind of hydraulic biomass filtrate sludge dewatering equipment, including extruding-desiccation machine, roller drying machine, the extrusion dehydration
Machine, roller drying machine are sequentially connected, and the extruding-desiccation machine includes pedestal, and the pedestal is horizontal positioned in left-right direction, described
Extruding and discharging hydraulic cylinder, feeding cylinder, drainage pipeline section, discharging pipeline section, the extruding and discharging are from left to right fixed on pedestal successively
Hydraulic cylinder is by hydraulic pressure stand control and provides power, and the hydraulic station is located at the left side of the pedestal, the roller drying machine bag
Stent is included, is sequentially installed with hair-dryer, heater, roller on the stent from left to right, the left side of the roller is equipped with charging
Mouth protective case, the right side of the roller are equipped with discharge port protective case, and the installed in front of the roller has rolling motor.
The installed in front of the extruding-desiccation machine feeding cylinder has pusher baffle, and front side and the feeding hydraulic cylinder of pusher baffle connect
It connects, the feeding hydraulic cylinder is by the hydraulic pressure stand control and provides power, and the pusher baffle, feeding hydraulic cylinder are both secured to
On pedestal.
The discharging pipeline section is pyramidal structure, and the axis of cone of the pyramidal structure of the discharging pipeline section in left-right direction put by level
It puts, the left end diameter of the discharging pipeline section is more than the right end diameter of the discharging pipeline section.
The quantity of the drainage pipeline section is multiple, multiple drainage pipeline sections linear array distribution in left-right direction, phase
Between two adjacent drainage pipeline sections, between drainage pipeline section and the feeding cylinder, the drainage pipeline section and the discharging pipeline section
Between be attached by flange ring.
The drainage pipeline section is equipped with rhone, and the quantity of the rhone is multiple, and multiple rhone a4 are with institute
State centered on the axle center of drainage pipeline section that circular array is distributed on the radial direction vertical cross-section of the drainage pipeline section, the rhone
Tapered structure.
The left and right ends of the roller drying machine cylinder are equipped with deflector chute, and the deflector chute is located at the inner wall of the roller
On, the deflector chute is welded with the roller by the metal strip of multiple " s " shape structures and formed.Turnover panel, institute are equipped in the roller
The quantity of turnover panel is stated to be multiple, multiple turnover panels are centered on the shaft core of the roller in vertical direction along the roller
Radial direction array distribution annular in shape forms turnover panel ring, and the quantity of the turnover panel ring is multiple, and multiple turnover panel rings are described in
The linear array distribution of axial direction of roller, the turnover panel are welded to connect with the roller.
The motor that rolls of the roller drying machine is the horizontal machine with speed reducer, and the rolling motor passes through driving cog
Wheel is connected with drive link, and the drive link is placed in left-right direction, and the left and right ends of the drive link are equipped with live roller, institute
It states and dead turn is cased on roller, the dead turn is in contact with the live roller,
The drive link is fixed on by transmission bracket on the stent, and the drive link connects with the transmission bracket bearing
It connects, between the live roller and the drive link, between the drive link and transmission gear be key connection.
The hydraulic biomass filtrate sludge dewatering equipment obtained by the above-mentioned technical proposal of the present invention, its advantage
It is:
Biomass material plays the role of broken wall, and under high pressure, biomass fiber racks cell membrane with tartar, repeatedly high
Extrusion pressure, a large amount of cell walls are squeezed and broken, and water outflow in bag is made to become outer water, realizes sludge dewatering;
Broken small biomass material intercepts solid content in sludge as the filtrate of filling, and water is from the rhone of drainage pipeline section
Outflow, and solid content moves under the promotion of high pressure along the axial direction of drainage pipeline section, is squeezed out from discharging pipeline section;
Biomass material also acts as in mud and dredges drainage, and water is dredged rhone by fibrous structure;
Conical outlet forms back pressure, with reference to high-pressure hydraulic cylinder, using pulsating pressure, makes material mobile and generates frictional force
Improve dehydrating effect,
Rhone can discharge at the place of dredging moisture in time, improve dehydrating effect.
Description of the drawings
Fig. 1 is the structure diagram of roller drying machine of the present invention;
Fig. 2 is the radial section structure diagram of roller drying machine of the present invention;
Fig. 3 is the structure diagram of shaping extruder of the present invention;
Fig. 4 is the overlooking the structure diagram of shaping extruder of the present invention;
Fig. 5 is the radial section structure diagram of drainage pipeline section of the present invention;
In figure, a, shaping extruder;A1, pedestal;A2, extruding and discharging hydraulic cylinder;A3, feeding cylinder;A4, drainage pipeline section;
A5, discharging mold;A6, hydraulic station;A7, pusher baffle;A8, feeding hydraulic cylinder;A9, flange ring;A10, rhone;B, roller dries
Dry machine;B1, stent;B2, hair-dryer;B3, heater;B4, roller;B5, feed inlet protective case;B6, discharge port protective case;b7、
Deflector chute;B8, motor is rolled;B9, turnover panel;B10, turnover panel ring;B11, transmission gear;B12, drive link;B13, live roller;
B14, dead turn;B15, transmission bracket.
Specific embodiment
The present invention is specifically described below in conjunction with the accompanying drawings.
Fig. 3 is the structure diagram of shaping extruder of the present invention;Fig. 4 is the vertical view of shaping extruder of the present invention
Structure diagram, as shown in Figure 3, Figure 4, a kind of hydraulic biomass filtrate sludge dewatering equipment, including shaping extruder a, roller
Dryer b, the shaping extruder a, roller drying machine b are sequentially connected, and the shaping extruder a includes pedestal a1, the base
Frame a1 is horizontal positioned in left-right direction, is from left to right fixed with extruding and discharging hydraulic cylinder a2, feeding cylinder on the pedestal a1 successively
A3, drainage pipeline section a4, discharging mold a5, the extruding and discharging hydraulic cylinder a2 is controlled by hydraulic station a6 and is provided power, described
Hydraulic station a6 is located at the left side of the pedestal a1.
The installed in front of the feeding cylinder a3 has the front side of pusher baffle a7, the pusher baffle a7 and feeding hydraulic cylinder a8
Connection, the feeding hydraulic cylinder a8 are controlled by the hydraulic station a6 and are provided power, the pusher baffle a7, feeding hydraulic cylinder
A8 is both secured on pedestal a1.
The discharging mold a5 is pyramidal structure, and the axis of cone of the pyramidal structure of the discharging mold a5 is horizontal in left-right direction
It places, the left end diameter of the discharging mold a5 is more than the right end diameter of the discharging mold a5.
The quantity of the drainage pipeline section a4 is multiple, and linear array divides multiple drainage pipeline section a4 in left-right direction
Cloth, between adjacent two drainage pipeline section a4, between drainage pipeline section a4 and the feeding cylinder a3, the drainage pipeline section a4
It is attached between the discharging mold a5 by flange ring a9.
Fig. 5 is the radial section structure diagram of drainage pipeline section of the present invention, as shown in figure 5, the drainage pipeline section a4
Quantity equipped with rhone a10, the rhone a10 is multiple, and multiple rhone a10 are with the drainage pipeline section a4's
Circular array is distributed on the radial direction vertical cross-section of the drainage pipeline section a4 centered on axle center, and the rhone a10 is tapered
Structure.
Fig. 1 is the structure diagram of roller drying machine of the present invention;Fig. 2 is the radial direction of roller drying machine of the present invention
Cross section structure schematic diagram, as shown in Figure 1 and Figure 2, the roller drying machine b include stent b1, the stent b1 on from left to right according to
The secondary left side for being equipped with hair-dryer b2, heater b3, roller b4, the roller b4 is equipped with feed inlet protective case b5, the roller
Installed in front of the right side of b4 equipped with discharge port protective case b6, the roller b4, which has, rolls motor b8.
The left and right ends of the roller b4 are equipped with deflector chute b7, the deflector chute b7 and are located at the inner wall of the roller b4
On, the deflector chute b7 is welded with the roller b4 by the metal strip of multiple " s " shape structures and formed.
The quantity equipped with turnover panel b9, the turnover panel b9 is multiple in the roller b4, and multiple turnover panel b9 are with the rolling
Radial direction array distribution annular in shape centered on the shaft core of cylinder b4 in vertical direction along the roller b4 forms turnover panel ring
The quantity of b10, the turnover panel ring b10 are multiple, axial direction linear battle arrays of multiple turnover panel ring b10 along the roller b4
Column distribution, the turnover panel b9 are welded to connect with the roller b4.
The rolling motor b8 is the horizontal machine with speed reducer, the rolling motor b8 by transmission gear b11 with
Drive link b12 connections, the drive link b12 are placed in left-right direction, and the left and right ends of the drive link b12 are equipped with transmission rolling
B13 is taken turns, dead turn b14 is cased on the roller b4, the dead turn b14 is in contact with the live roller b13,
The drive link b12 is fixed on by transmission bracket b15 on the stent b1, the drive link b12 and the biography
Dynamic stent b15 bearings connection, between the live roller b13 and the drive link b12, the drive link b12 and transmission gear
It is key connection between b11.
Embodiment 1
Shaping extruder a technological processes:
1. feeding hydraulic cylinder a8 is withdrawn, the pusher baffle a7 is driven to move forward,
2. material falls on the rear side of the pusher baffle a7,
3. feeding hydraulic cylinder a8 is forced through pusher baffle a7 transmissions, material is promoted to move backward,
4. feeding hydraulic cylinder a8 stop motions, the feeding cylinder a3, the rear side of pusher baffle a7, extruding and discharging hydraulic cylinder a2
Right side fixed plate form the box-like structure that a right side is connected with drainage pipeline section a4,
5. drainage pipeline section a4,6. iterative process flows are pushed the product into the right by the extruding and discharging hydraulic cylinder a2
1-5 makes the material intermittence into the drainage pipeline section a4 move right, finally from the discharging mold a5 discharges.
In above-mentioned technological process,
Material enter the drainage pipeline section a4 during, material the drainage pipeline section a4 move during, material
During the discharging mold a5 discharges, since the left end diameter of discharging mold a5 is more than the right side of the discharging mold a5
Diameter is held, material is in by pressure condition, can progressively be extruded, and generates the relative displacement between material,
The main component of the biomass material be cellulose, can be broken in extrusion process, and more closely with
Sludge raw material contacts, and post-rift cellulose can puncture the coating on the outside of interior moisture in sludge, overflow moisture,
In the interval of rest of extruding, the moisture of spilling is immersed in biomass material, and in next compression stage from biology
It is squeezed out in matter raw material, repeats the extrusion process of interval, moisture can be made constantly to overflow, and the immersion repeated and extrusion, with symphysis
Frictional force, the gravity of moisture itself, the pressure of drainage pipeline section a4 inner walls that displacement between raw material of substance and sludge generates, moisture
It can be constantly precipitated from the rhone a11,
Moisture is precipitated from the rhone a11, achievees the purpose that dehydration, while can reduce inner wall pressure, and protection is set
It is standby,
Effective draining can not only be realized by the shaping extruder a, while coating can be punctured, it is former to improve sludge
Ductility and moisture ratio are expected, so as to provide condition for subsequent drying drying steps.
Embodiment 2
Raw material is put into from the deflector chute b7 of inlet, the feed inlet protective case 5 can ensure that material is smooth
Enter from deflector chute b7 in roller b4 and disperse everywhere without the wind-force due to hair-dryer 2.
In roller b4, the rolling motor 8 drives roller b4 to rotate by transmission gear 11, drive link 12, material quilt
The turnover panel b9 agitations, fully with dry hot air, are dried from point.
Last material can ensure that material can from the deflector chute b7 discharges positioned at exit, the discharge port protective case b6
Smoothly to collect without being dispersed everywhere due to moisture reduction and wind blows.
The angle of the turnover panel b9 can be adjusted during production, it is a variety of that it is made, which to generate angle with the roller b4,
Angle, so as to accelerate discharging speed, while reverse blowing may be employed, improves the utilization rate of heat source, improve production efficiency.
Above-mentioned technical proposal only embodies the optimal technical scheme of technical solution of the present invention, those skilled in the art
The principle of the present invention is embodied to some variations that some of which part may be made, belongs to the scope of protection of the present invention it
It is interior.