CN207385491U - Structured packing component and the fluid-fluid contact arrangement using the structured packing component - Google Patents
Structured packing component and the fluid-fluid contact arrangement using the structured packing component Download PDFInfo
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- CN207385491U CN207385491U CN201720952223.7U CN201720952223U CN207385491U CN 207385491 U CN207385491 U CN 207385491U CN 201720952223 U CN201720952223 U CN 201720952223U CN 207385491 U CN207385491 U CN 207385491U
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Abstract
The utility model provides a kind of structured packing component and the fluid fluid contacting equipment using the structured packing component, this structured packing component and fluid fluid contacting equipment can especially apply fluid contain solid particle, easy fouling, coking harsh application field.Wherein the structured packing component includes the unit of structured packing that one or more is contiguously arranged on design flow direction, each unit of structured packing includes multiple corrugated sheets, multiple corrugated sheets are combined so that aspectant relation is parallel, ripple in each corrugated sheet is tilted a certain angle compared with vertical direction, and the ripple of two pieces of adjacent corrugated sheets is orientated on the contrary toward each other compared with vertical direction, wherein, the height along the vertical direction of the unit of structured packing is 310mm to 1500mm.
Description
Technical field
It is set the utility model is related to a kind of structured packing component and using the fluid-fluid contact of the structured packing component
Standby more particularly to a kind of fluid that is used for contains solid particle, easy fouling, coking, the rule for holding susceptible to plugging harsh application field
Whole filler assembly and the fluid-fluid contact arrangement using the structured packing component.
Background technology
Structured packing is one of industrial main mass transfer technology, for fluid-fluid contact arrangement.Typical fluid-
Fluid contacting equipment refers to the equipment for a kind of fluid (such as liquid) to be made to be contacted with one other fluid (such as gas), two
Kind fluid reverse flow usually relative to each other, for example, distillation, absorption, washing, air lift, heat exchange etc., connect in gas (or vapour)/liquid
In the case of touching, gas forms continuous phase.
Fluid-fluid contact arrangement generally includes structured packing component when use structured packing, and structured packing component is then
Generally include multiple unit of structured packing.Unit of structured packing is made of the sheet material for being pressed into ripple, and each sheet material is parallel to be combined one
It rises.Generally there is decorative pattern on the surface of corrugated plate and/or containing perforation.These corrugated plates are combined into a filler unit, each corrugated plate
In ripple tilt an angle compared with vertical direction, adjacent two corrugated plates ripple direction is opposite.In fluid-fluid contact arrangement
When inside being loaded, two neighboring filler unit rotates an angle and stacks, and usual angle is 90 °.Industrially, it is typically regular to fill out
Material unit height is generally 8-12 inches (203-305mm).
The advantages of structured packing is large specific surface area, mass-transfer efficiency is high, treating capacity is big, pressure drop is low etc..Structured packing lacks
Point is that anti-blocking is poor.When there is fouling risk, as contained solid particle, easily into the fluid in fluid-fluid contact arrangement
Coking when easily polymerizeing, can generally be more likely to select larger (i.e. specific surface area the is smaller) structured packing of runner, this can
To reduce fouling risk.In general, have fouling risk this application scenario when filler unit height than relatively low, generally in 100-
220mm, main purpose are to facilitate flushing and dismounting.But when in the bigger occasion of fouling risk, commonly regular is filled out
The use of material is restricted, because structured packing component may block due to fouling is serious, influences normally to produce.
Industrially there is a kind of filler grid packing, grid packing is to be composed with bar element body through certain rule
, there are multiple structural forms.The structure of grid packing is usually high opening rate, high-throughput, has certain anti-stifled ability, but imitates
Rate is than relatively low.The each filler unit height of grid packing is generally than relatively low, generally in 54-70mm.
A kind of structured packing is currently known, under critical conditions, the performance of anti-blockage of structured packing can be improved.Its main skill
Art scheme is that a gap is left between corrugated plate, and therefore reduces fouling risk.According to open source information, this kind of filler product
Cell height is generally in 138mm, and this cell height has been greatly improved to reduce installation and take-down time.
Utility model content
However, in above-mentioned prior art, gas may be made to be more likely to flow through these gaps, so as to filled out to gas-liquid
Expect that the mass transfer on surface is weakened, influence mass-transfer efficiency.
In addition, the risk of the fouling of structured packing is also related with interface point in structure, interface point is more, and fouling risk is got over
Greatly.Through further furtheing investigate, this interface point except the interface point between the adjacent two panels in each unit of structured packing,
The interface being also between two successive unit of structured packing.Particulate matter or coking and scaling in fluid are easier handing over
Junction is accumulated, and liquid is also easily accumulated at interface.Interface point is more, and the risk of fouling is bigger.Other two is in succession
The structure on interface between unit of structured packing is many except interface point, and some passages become very small, this causes
The passage that fluid flows through becomes very little, and the particulate matter or coking in fluid are easy in this zone-accumulation, and the risk of fouling is big
It is big to increase.
The utility model is precisely in order to solving above-mentioned technical problem and proposing.Its object is to be harsh application field
A solution is found, enables structured packing while outstanding mass-transfer efficiency is kept, and is resistant to block up, and is had again more
Firm mechanical structure.
The first aspect of the utility model is a kind of structured packing component, and wherein the structured packing component includes one or more
A unit of structured packing being contiguously arranged on design flow direction, each unit of structured packing include multiple corrugated plates
Material, the multiple corrugated sheet are combined so that aspectant relation is parallel, and the ripple in each corrugated sheet is compared with vertical
Direction is tilted a certain angle, and the ripple of two pieces of adjacent corrugated sheets carries out on the contrary toward each other compared with vertical direction
Orientation, wherein, the height along the vertical direction of the unit of structured packing is 310mm to 1500mm.
The structured packing component of the second aspect of the utility model is based on first aspect, which is characterized in that the corrugated plate
Material has smooth surface, and without texture.
The structured packing component of the third aspect of the utility model is based on first aspect, which is characterized in that except corrugated plate
Material is not because beyond needed for assembling, the surface of the corrugated sheet has hole.
The structured packing component of the fourth aspect of the utility model is based on first aspect, which is characterized in that successive is described
Unit of structured packing is arranged as follows：The corrugated sheet of one unit of structured packing is compared with another rule successive with it
The corrugated sheet of whole filler unit is angularly offset.
The structured packing component of 5th aspect of the utility model is based on fourth aspect, which is characterized in that successive is described
It is provided with to reduce the interface control device of interface point at the interface at interface between unit of structured packing.
The structured packing component of 6th aspect of the utility model is based on the 5th aspect, which is characterized in that the interface control
Device processed is grid device, including grid framework and is set in parallel in the plurality of sheets in the grid framework, described
The edge of the lower surface of material is zigzag or horizontal structure.
The structured packing component of 7th aspect of the utility model is based on the 6th aspect, which is characterized in that the sheet material
The zigzag tip of lower surface or the edge of horizontal structure and the lower surface of the grid framework leave difference in height.
The structured packing component of the eighth aspect of the utility model is based on the 5th aspect, which is characterized in that the interface control
Device processed is open-celled structure, which is made of two intersecting plate groups, and the plate in same plate group is generally parallel to each other, and
Intersect with the plate in another plate group.
The structured packing component of 9th aspect of the utility model is based on first aspect, which is characterized in that described regular to fill out
Two endfaces up and down of material unit, corrugated sheet described in adjacent two panels are welded at interface point.
The utility model the tenth aspect provide a kind of fluid-fluid contact arrangement, which is characterized in that comprising first to
Structured packing component in 9th aspect described in either side.
The effect of utility model
The structured packing component of the utility model, due to increasing the height of unit of structured packing, in structured packing
In the case that component height is constant, reduce required unit of structured packing number, unit of structured packing interface is reduced, so as to subtract
The interface point lacked reduces fouling risk.
The structured packing component of the utility model, since each corrugated sheet has smooth surface, substantially without texture,
And it is substantially non-porous, in addition the inclined ripple of each corrugated sheet, enables liquid is smooth to flow through filler surface, the residence time is very low,
Reduce fouling risk.
The structured packing component of the utility model, the intersection between successive unit of structured packing provide to reduce this
The interface control device of interface interface point so as to reduce interface point, eliminates small passage, reduces accumulation fouling risk.
The structured packing component of the utility model, in two endfaces up and down of unit of structured packing, two panels adjacent corrugations
Sheet material welds at interface point.This will greatly improve the mechanical strength of filler.
Description of the drawings
Fig. 1 is the schematic diagram of an example of the fluid-fluid contact arrangement of an embodiment of the utility model.
Fig. 2 is the partial perspective view of the unit of structured packing of the embodiment of the utility model.
Fig. 3 is the decomposition partial perspective view of the unit of structured packing of the embodiment of the utility model.
Fig. 4 shows the interface control device being arranged at interface.
Fig. 5 shows an embodiment of the interface control device of the utility model.Fig. 5 (a) is interface control device
Stereogram.Fig. 5 (b) is the AA ' sectional views of interface control device.Fig. 5 (c) is the sheet material alternative of interface control device
AA ' sectional views.
Fig. 6 shows the stereogram of the another embodiment of the interface control device of the utility model.
Fig. 7 shows the juncture of two panels adjacent corrugated sheet in the filler unit of the utility model.It is specific and
Speech, Fig. 7 (a) show the shape that the two panels interarea corrugated sheet parallel with paper is layered on top of each other on the direction perpendicular to paper
State.Fig. 7 (b) is the BB ' sectional views of Fig. 7 (a).
Specific embodiment
In the following, it is contacted referring to the drawings the structured packing component and fluid-fluid being related to the embodiment of the utility model
Equipment illustrates.
Fig. 1 is the schematic diagram of an example of the fluid-fluid contact arrangement of an embodiment of the utility model.Under
Face, is illustrated with packed tower as an example come the fluid-fluid contact arrangement to the utility model.It is as shown in Figure 1, this
Packed tower 10 is for example for progress mass transfer or heat exchange between a kind of liquid phase of decline and a kind of gas phase of rising.In packed tower
10 upper end is equipped with liquid distributor 12 and gas vent 14.Gas access 16 and liquid outlet 18 are equipped in its lower end.Gas
From gas access 16 into packed tower, flowed to the top of tower 10.Structured packing component 20 by multiple unit of structured packing 21 (with
Under abbreviation filler unit sometimes) form.These unit of structured packing 21 are vertical and are consecutively provided in fluid (liquids and gases)
It flows through on the design flow direction of packed tower 10.
Each unit of structured packing 21 includes one group of parallel sheet material being distributed in some planes of substantially vertical extension
Or thin slice, the sheet material in each filler unit and the sheet material in successive filler unit are at an angle.This angle is, for example, 90 °,
But other angles are also feasible.Each filler unit in embodiment illustrated in fig. 1 is set by the filler unit successive with it, and two
Interface between person is 22.
One of key character as the utility model, the height of unit of structured packing 21 are increased.Compared to existing skill
Conventional technique specification 100-220mm in art, the cell height H of the utility model is from 310mm to 1500mm.Preferably, it is high
It is from 350mm to 1500mm to spend H.It is highly preferred that height H is from 400mm to 1500mm.Which overcome the technologies in prior art
Prejudice realizes following technique effect：The height of this new unit of structured packing is much larger than existing traditional structured packing
The height of unit, in the case where filler assembly height is constant, this can reduce required unit of structured packing number, therefore reduce
Unit of structured packing interface so as to the interface point reduced, reduces fouling risk.
The unit of structured packing 21 of the embodiment of the utility model is illustrated referring to Fig. 2 and Fig. 3.Wherein,
Fig. 2 is the partial perspective view of the unit of structured packing 21 of the embodiment of the utility model.Fig. 3 is the embodiment party of the utility model
The decomposition partial perspective view of the unit of structured packing 21 of formula.
As shown in figure 3, unit of structured packing 21 includes multiple corrugated sheet 23A and 23B.These corrugated sheets 23A and 23B
It is combined so that aspectant relation is parallel, and their interarea and the flowing side of gas and/or liquid in packed tower 10
It is parallel to i.e. above-mentioned design flow direction.Ripple in each corrugated sheet is tilted a certain angle compared with vertical direction, and its
In, the ripple of corrugated sheet 23A is compared with the angle of inclination of the vertical direction corrugated sheet adjacent with corrugated sheet 23A
The ripple of 23B is reciprocally orientated compared with the angle of inclination of vertical direction.
As shown in Fig. 2, multiple corrugated sheet 23A carry out parallel combination as described above with 23B.These corrugated sheets are formed
The many inclined flow channels being located in unit of structured packing 21.The liquid flowed out from liquid distributor 12 is from topmost
The upper surface of unit of structured packing 21 flows into structured packing stream component 20, along the inclined wavy channel of filler, on filler surface
Liquid film is formed to flow downward.And the gas entered from gas access 16 then leads to from the lower face of the unit of structured packing 21 of lowest part
These flow channels are crossed to flow up.
So liquids and gases carry out sufficient gas-liquid contact in structured packing component 20, so as to reach mass transfer and/or
Heat exchange purpose.
In the utility model, each corrugated sheet 23A and 23B has smooth surface, substantially without texture.And except
Corrugated sheet is because beyond needed for assembling, the surface of corrugated sheet is substantially non-porous.In addition each inclined ripple of corrugated sheet, makes
Liquid smooth can flow through filler surface, and the residence time is very low, reduce fouling risk.
In the utility model, the manufacture material of corrugated sheet can be selected from those commonly used to manufacture unit of structured packing
Material, for example, various metals, plastics, ceramics or fiberglass etc..
The size of structured packing ripple is related with the specific surface area of filler.The size of filler passage is opposite with specific surface area
Increase.In the utility model, the preferably relatively low structured packing of specific surface area, their channel size is bigger, so as into one
Step reduces fouling risk.
The cross-sectional profile of ripple can be taken in the variously-shaped of common structured packing, such as semicircle, V-arrangement etc..Separately
Outside, the size of ripple substantially can be identical with commercially available structured packing.
In the following, the interface control device of the utility model is illustrated with reference to Fig. 4 to Fig. 6.
Fig. 4 shows the interface control device being arranged at interface.As shown in figure 4, in the utility model, in order to make phase
After filler unit flow through packed tower 10 in a large amount of fluids design flow direction on be separated from each other, in two neighboring structured packing
At interface 22 between unit 21, interface control device 30 is provided with, so as to reduce the interface point at the interface, is disappeared
Except small passage, the risk for accumulating fouling is reduced.
Fig. 5 shows an embodiment of the interface control device 30 of the utility model.Fig. 5 (a) is Interface Control dress
Put 30 stereogram.Fig. 5 (b) is the AA ' sectional views of interface control device 30.Fig. 5 (c) is that the sheet material of interface control device 30 becomes
Change the AA ' sectional views of example.
As shown in Fig. 5 (a), interface control device 30 can be a grid device, including grid framework 31 and parallelly
The plurality of sheets 32 being arranged in barrier frame 31.The fluid for flowing out a filler unit passes through the open area of grid device, stream
Enter next filler unit, the axis of opening is basically parallel to the direction that fluid largely flows through the barrier apparatus.
As shown in Fig. 5 (b), for the liquid that more preferable control declines, liquid is improved from a filler unit to following filler
The distribution of unit, the edge of the lower surface of the sheet material 32 in grid framework 31 can be formed as in a zigzag, so as to be received from its tip
Collect and drip liquid phase.It is preferred that the shape of zigzag should be such that most of drippage points are substantially homogeneously distributed along interface.
32 lower surface zigzag tip of sheet material can leave a difference in height h with 31 lower surface of grid framework, and this can enable pieces
Certain interval is left between material 32 and the filler unit of lower section.Liquid so can both have been improved from a filler unit to following
The distribution of filler unit, and contact point can be further reduced.In addition, it will be appreciated by those of ordinary skill in the art that such as Fig. 5
(c) shown in, sheet material 32 can also be rectangular shape, and lower surface is in horizontal structure.The horizontal edge and grid of the horizontal structure
A difference in height h is left in 31 lower surface of frame, so that certain interval is left between sheet material 32 and the unit of structured packing of lower section, from
And reduce contact point.
Fig. 6 shows the another embodiment of the interface control device 30 of the utility model.Fig. 6 is interface control device
30 stereogram.
As shown in fig. 6, interface control device 30 can be an open-celled structure.The open-celled structure does not possess above-mentioned grill frame
Frame 31, and plate group 35 and plate group 36 by extending between adjacent filler unit are formed.For plate group 35 and plate group 36, same group
In plate be generally parallel to each other, and intersect with the plate in another plate group.
It will be appreciated by those of ordinary skill in the art that the interface control device 30 of the utility model can also be by only setting
Either one in plate group 35 and plate group 36, i.e. be only made of the parallel plate of multi-disc.
In addition, although not shown, but the another kind of the interface control device 30 as the utility model simplifies embodiment, and it can
To be realized by being arranged on the supporting item between successive filler unit.The embodiment equally can by filler unit every
It opens, gap is formed between two filler units.
In the following, the juncture of the two panels adjacent corrugated sheet of the utility model is illustrated with reference to Fig. 7.
Fig. 7 shows the juncture of two panels adjacent corrugated sheet in the filler unit of the utility model.It is specific and
Speech, Fig. 7 (a) show the shape that the two panels interarea corrugated sheet parallel with paper is layered on top of each other on the direction perpendicular to paper
State.Fig. 7 (b) is the BB ' sectional views of Fig. 7 (a).
In Fig. 7 (a), solid line represents the ripple 41 of the corrugated sheet positioned at paper front one side, and dotted line represents to be located at paper
Face reverse side, the ripple 42 of corrugated sheet that is covered by face side corrugated sheet.
As shown in Fig. 7 (a) and Fig. 7 (b), in the utility model, in two endfaces up and down of unit of structured packing 21, two
Piece adjacent corrugated sheet welds at interface point 43.This will greatly improve the mechanical strength of filler unit.
Although the utility model is described above with reference to solution-air contact, the fluid-fluid of other forms is not excluded for
The possibility of contact, such as liquid/liquid contact.
The various embodiments of the utility model are described above.Those of ordinary skill in the art should manage
Solution, after the above-mentioned instruction content of the utility model has been read, reader can make the various embodiments of the utility model
Various changes, modification and/or combination, these equivalent forms also fall within the scope of the appended claims of the present application.
Label declaration
10 packed towers
12 liquid distributors
14 gas vents
16 gas accesses
18 liquid outlets
20 structured packing components
21 unit of structured packing
22 interfaces
23A, 23B corrugated sheet
30 interface control devices
31 grid frameworks
32 sheet materials
35th, 36 plate group
41st, 42 ripple
43 interface points
Claims (10)
1. a kind of structured packing component, wherein the structured packing component are contiguously arranged at design flowing side including one or more
Upward unit of structured packing, each unit of structured packing include multiple corrugated sheets, and the multiple corrugated sheet is with face
Parallel to relation of plane to combine, the ripple in each corrugated sheet is tilted a certain angle compared with vertical direction, and two
The ripple of the adjacent corrugated sheet of block is orientated on the contrary toward each other compared with vertical direction, which is characterized in that
Wherein, the height along the vertical direction of the unit of structured packing is 310mm to 1500mm.
2. structured packing component as described in claim 1, which is characterized in that the corrugated sheet has smooth surface, and
And without texture.
3. structured packing component as described in claim 1, which is characterized in that except corrugated sheet because needed for assembling with
Outside, the surface of the corrugated sheet does not have hole.
4. structured packing component as described in claim 1, which is characterized in that the structured packing component is continuously arranged including multiple
The unit of structured packing being listed on design flow direction, the successive unit of structured packing are arranged as follows：One
The corrugated sheet of a unit of structured packing deviates certain compared with the corrugated sheet of another unit of structured packing successive with it
Angle.
5. structured packing component as claimed in claim 4, which is characterized in that the friendship between the successive unit of structured packing
Interface is provided with to reduce the interface control device of interface point at the interface.
6. structured packing component as claimed in claim 5, which is characterized in that the interface control device is grid device, bag
It includes grid framework and is set in parallel in the plurality of sheets in the grid framework, the edge of the lower surface of the sheet material is for it
Font or horizontal structure.
7. structured packing component as claimed in claim 6, which is characterized in that the zigzag tip of the lower surface of the sheet material or
Difference in height is left in the edge of horizontal structure and the lower surface of the grid framework.
8. structured packing component as claimed in claim 5, which is characterized in that the interface control device is open-celled structure, should
Open-celled structure is made of two intersecting plate groups, and the plate in same plate group is mutually parallel, and intersects with the plate in another plate group.
9. structured packing component as described in claim 1, which is characterized in that two end faces up and down of the unit of structured packing
Place, corrugated sheet described in adjacent two panels are welded at interface point.
10. a kind of fluid-fluid contact arrangement, which is characterized in that filled out comprising regular any one of claim 1 to 9
Expect component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720952223.7U CN207385491U (en) | 2017-08-01 | 2017-08-01 | Structured packing component and the fluid-fluid contact arrangement using the structured packing component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720952223.7U CN207385491U (en) | 2017-08-01 | 2017-08-01 | Structured packing component and the fluid-fluid contact arrangement using the structured packing component |
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| CN207385491U true CN207385491U (en) | 2018-05-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113195093A (en) * | 2018-09-06 | 2021-07-30 | 科廷大学 | Structured packing |
-
2017
- 2017-08-01 CN CN201720952223.7U patent/CN207385491U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113195093A (en) * | 2018-09-06 | 2021-07-30 | 科廷大学 | Structured packing |
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