CN207376080U - Mineral hot furnace tapping device - Google Patents

Mineral hot furnace tapping device Download PDF

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Publication number
CN207376080U
CN207376080U CN201721376756.1U CN201721376756U CN207376080U CN 207376080 U CN207376080 U CN 207376080U CN 201721376756 U CN201721376756 U CN 201721376756U CN 207376080 U CN207376080 U CN 207376080U
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China
Prior art keywords
furnace
chute
tapping device
tapping
mineral hot
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CN201721376756.1U
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Chinese (zh)
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马勋贵
刘开云
习雪康
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Guangdong Century Tsingshan Nickel Industry Co Ltd
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Guangdong Century Tsingshan Nickel Industry Co Ltd
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Abstract

The utility model provides a kind of mineral hot furnace tapping device, including the tapping hole being arranged on the furnace body of mineral hot furnace;Spout enclosure, one end of spout enclosure and the outer wall of furnace body connect, and the other end tilts down extension towards the direction away from furnace body;The chute that taps a blast furnace being arranged inside spout enclosure, it taps a blast furnace one end of chute and the outer wall of furnace body connects, and the chute that taps a blast furnace is connected with tapping hole, and ramming mass layer is equipped on the slot bottom for the chute that taps a blast furnace, ramming bed of material upper berth is equipped with green mud enhancement layer, can reduce the laying cost of mineral hot furnace tapping device.

Description

矿热炉出铁装置Submerged Arc Furnace Tapping Device

技术领域technical field

本实用新型涉及冶炼技术领域,特别涉及一种矿热炉出铁装置。The utility model relates to the technical field of smelting, in particular to an iron tapping device for a submerged arc furnace.

背景技术Background technique

目前作为矿热炉出铁装置的铁沟,其内部使用单一的免烘烤铁沟捣打料进行铺设。而在矿热炉的工作过程中,铁水会直接冲刷铁沟,同时由于铁水的温度均在1500℃左右,且密度较大,在铁水对铁沟的冲击点铁沟极易被侵蚀,被侵蚀后铁沟容易出现凹坑,从而引起铁水飞溅,给出铁作业带来较大的安全隐患。为保证安全生产,被冲刷腐蚀的铁沟必须进行翻新,若只翻新被侵蚀段,由于铁水密度大,有很强的渗透力,且新铺铁沟段与旧的铁沟段无法形成整体,在热胀冷缩的作用下极易形成缝隙,导致铁水向下渗透,从而破坏整条铁沟,为保证顺利生产以及保障安全则需频繁的对铁沟进行修补,增大了工人的劳动强度,促使铁沟的铺设成本高。At present, the iron trough used as the tapping device of the submerged arc furnace is paved with a single non-baking iron trough ramming material. In the working process of the submerged arc furnace, the molten iron will directly wash the iron ditch. At the same time, because the temperature of the molten iron is around 1500°C and the density is relatively high, the iron ditch is easily corroded at the impact point of the molten iron on the iron ditch. The rear iron ditch is prone to pits, which will cause molten iron to splash, and bring greater safety hazards to the iron operation. In order to ensure safe production, the eroded iron trench must be refurbished. If only the eroded section is refurbished, due to the high density of molten iron, it has strong penetration, and the newly laid iron trench section and the old iron trench section cannot form a whole. Under the action of thermal expansion and contraction, it is easy to form gaps, causing molten iron to penetrate downwards, thus destroying the entire iron trench. In order to ensure smooth production and safety, it is necessary to frequently repair the iron trench, which increases the labor intensity of workers. , prompting the high cost of laying the iron ditch.

可见,由于矿热炉出铁装置自身结构的缺陷,导致矿热炉出铁装置的铺设成本高。It can be seen that due to the structural defects of the tapping device of the submerged arc furnace, the laying cost of the tapping device of the submerged arc furnace is high.

实用新型内容Utility model content

本实用新型实施例的目的在于提供一种矿热炉出铁装置,以解决矿热炉出铁装置的铺设成本高的问题。The purpose of the embodiment of the utility model is to provide a tapping device for a submerged arc furnace to solve the problem of high laying cost of the tapping device for a submerged arc furnace.

为了达到上述目的,本实用新型的实施例提供了一种矿热炉出铁装置,包括设置于矿热炉的炉体上的出铁口,该矿热炉出铁装置还包括:In order to achieve the above object, the embodiment of the present utility model provides a submerged arc furnace iron tapping device, including a taphole arranged on the furnace body of the submerged arc furnace, the submerged arc furnace iron tapping device also includes:

溜槽外壳,溜槽外壳的一端与炉体的外壁连接,另一端朝远离炉体的方向向下倾斜延伸;A chute casing, one end of the chute casing is connected to the outer wall of the furnace body, and the other end extends downwards in a direction away from the furnace body;

设置于溜槽外壳内部的出铁溜槽,出铁溜槽的一端与炉体的外壁连接,且出铁溜槽与出铁口相连通,出铁溜槽的槽底上铺设有捣打料层,捣打料层上铺设有绿泥加强层。The tapping chute is arranged inside the chute shell, one end of the tapping chute is connected with the outer wall of the furnace body, and the tapping chute is connected with the tapping hole, and a layer of ramming material is laid on the bottom of the tapping chute, and the ramming material A reinforced layer of green mud is laid on the layer.

可选的,绿泥加强层靠近炉体的一端和捣打料层上与出铁口对应的位置之间的距离为200毫米。Optionally, the distance between the end of the green mud reinforcement layer close to the furnace body and the position corresponding to the taphole on the ramming material layer is 200 mm.

可选的,绿泥加强层的长度为50厘米至60厘米,宽度为15厘米至20厘米,厚度为1厘米至2厘米。Optionally, the green mud reinforcing layer has a length of 50 cm to 60 cm, a width of 15 cm to 20 cm, and a thickness of 1 cm to 2 cm.

可选的,矿热炉出铁装置还包括:溜槽预制块,设置于出铁溜槽的槽底与溜槽外壳之间。Optionally, the tapping device of the submerged arc furnace further includes: a chute prefabricated block arranged between the bottom of the tapping chute and the shell of the chute.

可选的,出铁口的外部套设有泥套。Optionally, the outer sleeve of the taphole is provided with a mud sleeve.

可选的,溜槽外壳的横截面呈U形。Optionally, the cross section of the chute housing is U-shaped.

可选的,出铁溜槽的横截面呈U形。Optionally, the cross section of the tapping chute is U-shaped.

本实用新型的上述方案有如下的有益效果:Said scheme of the utility model has following beneficial effect:

在本实用新型的实施例中,由于出铁溜槽的槽底上依次铺设有捣打料层与绿泥加强层,使得从出铁口流出的铁水到达矿热炉出铁装置时,直接冲刷的是绿泥加强层,而由于绿泥加强层的烧结硬度和耐冲刷性强,从而极大的延长了矿热炉出铁装置的使用寿命,降低了矿热炉出铁装置的修补频率,进而降低了矿热炉出铁装置的铺设成本。In the embodiment of the present utility model, since the ramming material layer and the green mud reinforcement layer are successively laid on the bottom of the tapping chute, when the molten iron flowing out from the tap hole reaches the tapping device of the submerged arc furnace, it is directly flushed. It is a green mud reinforcement layer, and because of the strong sintering hardness and erosion resistance of the green mud reinforcement layer, the service life of the tapping device of the submerged arc furnace is greatly extended, and the repair frequency of the tapping device of the submerged arc furnace is reduced. The laying cost of the tapping device of the submerged arc furnace is reduced.

附图说明Description of drawings

图1为本实用新型实施例中矿热炉出铁装置的结构示意图之一;Fig. 1 is one of structural representations of the submerged arc furnace tapping device in the embodiment of the present invention;

图2为本实用新型实施例中矿热炉出铁装置的结构示意图之二。Fig. 2 is the second structural schematic diagram of the tapping device of the submerged arc furnace in the embodiment of the utility model.

附图标记说明:Explanation of reference signs:

1、炉体;101、矿热炉耐火砖层;102、炉壳;2、出铁口;3、溜槽外壳;4、出铁溜槽;5、捣打料层;6、绿泥加强层;7、溜槽预制块;8、泥套;9、楼层平台。1. Furnace body; 101. Submerged arc furnace refractory brick layer; 102. Furnace shell; 2. Taphole; 3. Chute shell; 4. Tapping chute; 5. Ramping material layer; 6. Green mud reinforcement layer; 7. Prefabricated block for chute; 8. Mud cover; 9. Floor platform.

具体实施方式Detailed ways

下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

如图1至图2所示,本实用新型的具体实施例提供了一种矿热炉出铁装置,包括设置于矿热炉的炉体1上的出铁口2,该矿热炉出铁装置还包括:溜槽外壳3,溜槽外壳3的一端与炉体1的外壁连接,另一端朝远离炉体1的方向向下倾斜延伸;设置于溜槽外壳3内部的出铁溜槽4,出铁溜槽4的一端与炉体1的外壁连接,且出铁溜槽4与出铁口2相连通,出铁溜槽4的槽底上铺设有捣打料层5,捣打料层5上铺设有绿泥加强层6。As shown in Figures 1 to 2, a specific embodiment of the present invention provides a tapping device for a submerged arc furnace, which includes a taphole 2 arranged on a furnace body 1 of the submerged arc furnace. The device also includes: a chute shell 3, one end of the chute shell 3 is connected to the outer wall of the furnace body 1, and the other end extends downwards in a direction away from the furnace body 1; One end of 4 is connected with the outer wall of the furnace body 1, and the tapping chute 4 is connected with the tapping hole 2. A ramming material layer 5 is laid on the bottom of the tapping chute 4, and a green mud layer is laid on the ramming material layer 5. Strengthen layer 6.

其中,在本实用新型的具体实施例中,矿热炉的炉体1包括矿热炉耐火砖层101与炉壳102,出铁口2与矿热炉耐火砖层101和炉壳102连通,以确保矿热炉内的铁水能从出铁口2流出。且在此作为一个示例,上述炉壳102可以为钢质炉壳,以确保矿热炉的正常工作。Wherein, in a specific embodiment of the present utility model, the furnace body 1 of the submerged arc furnace includes a submerged arc furnace refractory brick layer 101 and a furnace shell 102, and the taphole 2 communicates with the submerged arc furnace refractory brick layer 101 and the furnace shell 102, To ensure that the molten iron in the submerged arc furnace can flow out from the taphole 2. And here as an example, the above-mentioned furnace shell 102 may be a steel shell to ensure the normal operation of the submerged arc furnace.

其中,在本实用新型的具体实施例中,当铁水从出铁口2流出时,铁水直接冲刷的是绿泥加强层6,而由于绿泥加强层6的烧结硬度和耐冲刷性能强,使得矿热炉出铁装置的使用寿命得以延长,从而降低了矿热炉出铁装置的修补频率,进而降低了矿热炉出铁装置的铺设成本。同时上述绿泥加强层6易于更换,因此当需要更换绿泥加强层6时,可快速完成绿泥加强层6的更换,减轻工人的劳动强度,同时还有效防止了在出铁作业过程中出现安全隐患,确保能够安全生产。Wherein, in the specific embodiment of the utility model, when the molten iron flows out from the tap hole 2, the molten iron directly scours the green mud reinforcing layer 6, and because the sintering hardness and erosion resistance of the green mud reinforcing layer 6 are strong, so that The service life of the tapping device of the submerged arc furnace is extended, thereby reducing the repair frequency of the tapping device of the submerged arc furnace, thereby reducing the laying cost of the tapping device of the submerged arc furnace. At the same time, the above-mentioned green mud reinforcement layer 6 is easy to replace, so when the green mud reinforcement layer 6 needs to be replaced, the replacement of the green mud reinforcement layer 6 can be quickly completed, reducing the labor intensity of the workers, and effectively preventing the occurrence of Potential safety hazards to ensure safe production.

可选的,在本实用新型的具体实施例中,上述绿泥加强层6靠近炉体1的一端和捣打料层5上与出铁口2对应的位置之间的距离为200毫米。同时可选的,绿泥加强层6的长度为50厘米至60厘米,宽度为15厘米至20厘米,厚度为1厘米至2厘米。Optionally, in a specific embodiment of the present invention, the distance between the above-mentioned green mud reinforcement layer 6 close to the furnace body 1 and the position corresponding to the taphole 2 on the ramming material layer 5 is 200 mm. Optionally, the green mud reinforcing layer 6 has a length of 50 cm to 60 cm, a width of 15 cm to 20 cm, and a thickness of 1 cm to 2 cm.

其中,在本实用新型的具体实施例中,由于绿泥加强层6靠近炉体1的一端和,捣打料层5上与出铁口2对应的位置之间的距离为200毫米,且绿泥加强层6的长度为50厘米至60厘米,宽度为15厘米至20厘米,厚度为1厘米至2厘米,即相当于只在捣打料层5上被铁水直接冲刷的部分区域上铺设绿泥加强层6,达到在降低成本的情况下,延长矿热炉出铁装置的使用寿命的效果。当然可以理解的是,在本实用新型的具体实施例中,并不限定上述绿泥加强层6在捣打料层5上的铺设位置,以及该绿泥加强层6的具体尺寸,但上述绿泥加强层6各处的厚度均匀,以确保能延长矿热炉出铁装置的使用寿命。Wherein, in a specific embodiment of the utility model, since the green mud reinforcement layer 6 is close to one end of the furnace body 1 and the distance between the position corresponding to the taphole 2 on the ramming material layer 5 is 200 millimeters, and the green mud The mud reinforcement layer 6 has a length of 50 cm to 60 cm, a width of 15 cm to 20 cm, and a thickness of 1 cm to 2 cm, which is equivalent to laying green on the part of the ramming material layer 5 that is directly washed by molten iron. The mud reinforcement layer 6 achieves the effect of prolonging the service life of the tapping device of the submerged arc furnace while reducing the cost. Of course, it can be understood that, in the specific embodiment of the present invention, the laying position of the above-mentioned green mud reinforcement layer 6 on the ramming material layer 5 and the specific size of the green mud reinforcement layer 6 are not limited, but the above-mentioned green mud reinforcement layer 6 The thickness of mud strengthening layer 6 everywhere is uniform to ensure that the service life of the tapping device of the submerged arc furnace can be extended.

其中,在本实用新型的具体实施例中,上述捣打料层5可以为免烘烤的捣打料层,而当在捣打料层5上铺设绿泥加强层6时,可通过使用表面光滑平整的工具将绿泥加强层6加以抹平,并在抹平压实后加以烘烤,以增强绿泥加强层6的硬度。需要说明的是,经过烧结后的绿泥加强层6具有优良的抗高温冲刷硬度,能够极大的提高矿热炉出铁装置的使用寿命。值得一提的是,经过大量试验表明,上述绿泥加强层6能使矿热炉出铁装置的使用寿命提升2至3倍。Wherein, in a specific embodiment of the present utility model, the above-mentioned ramming material layer 5 can be a baking-free ramming material layer, and when the green mud reinforcing layer 6 is laid on the ramming material layer 5, it can be The smooth and flat tool smoothes the green mud reinforcement layer 6 and bakes it after smoothing and compacting to enhance the hardness of the green mud reinforcement layer 6 . It should be noted that the sintered green mud reinforcement layer 6 has excellent high-temperature erosion resistance hardness, which can greatly improve the service life of the tapping device of the submerged arc furnace. It is worth mentioning that a large number of tests have shown that the above-mentioned green mud reinforcement layer 6 can increase the service life of the tapping device of the submerged arc furnace by 2 to 3 times.

可选的,在本实用新型的具体实施例中,上述矿热炉出铁装置还包括:溜槽预制块7,设置于出铁溜槽4的槽底与溜槽外壳3之间。Optionally, in a specific embodiment of the present utility model, the above-mentioned submerged arc furnace tapping device further includes: a chute prefabricated block 7 , which is arranged between the bottom of the tapping chute 4 and the chute shell 3 .

其中,在本实用新型的具体实施例中,上述溜槽外壳3主要用于保护出铁溜槽4,避免出铁溜槽4发生不必要的损坏,而上述溜槽预制块7主要用于辅助将出铁溜槽4设置于溜槽外壳3内,以及确保出铁溜槽4与出铁口2相连通。且在此作为一个示例,上述溜槽外壳3可以为一钢质溜槽外壳,以便对出铁溜槽4进行保护。另外,在实际装配时,上述溜槽外壳3可位于楼层平台9上。Among them, in a specific embodiment of the present utility model, the above-mentioned chute shell 3 is mainly used to protect the tapping chute 4, avoiding unnecessary damage to the tapping chute 4, and the above-mentioned chute prefabricated block 7 is mainly used to assist in tapping the tapping chute. 4 is arranged in the chute shell 3, and ensures that the tap chute 4 is connected with the taphole 2. And here as an example, the above-mentioned chute casing 3 may be a steel chute casing, so as to protect the tapping chute 4 . In addition, during actual assembly, the above-mentioned chute casing 3 may be located on the floor platform 9 .

可选的,在本实用新型的具体实施例中,上述出铁口2的外部套设有泥套8。其中,该泥套8主要用于:在出铁作业过程中,确保铁水能流入出铁溜槽4内。且作为一个示例,上述泥套8可以为一耐火泥套,以延长泥套8的使用寿命,进而有利于确保整个出铁作业的进行。Optionally, in a specific embodiment of the present invention, a mud jacket 8 is sheathed on the outside of the above-mentioned taphole 2 . Wherein, the mud jacket 8 is mainly used to ensure that molten iron can flow into the tapping chute 4 during the tapping operation. And as an example, the mud sheath 8 may be a refractory mud sheath to prolong the service life of the mud sheath 8, thereby helping to ensure the entire tapping operation.

可选的,在本实用新型的具体实施例中,上述溜槽外壳3的横截面呈U形,相应的,上述出铁溜槽4的横截面呈U形,从而以便在出铁作业过程中,铁水直接冲刷于绿泥加强层6上,以便延长热炉出铁装置的使用寿命得以延长,降低矿热炉出铁装置的修补频率,进而降低矿热炉出铁装置的铺设成本。Optionally, in a specific embodiment of the present utility model, the cross-section of the above-mentioned chute housing 3 is U-shaped, and correspondingly, the cross-section of the above-mentioned tapping chute 4 is U-shaped, so that during the tapping operation, the molten iron Wash directly on the green mud reinforcing layer 6, so as to prolong the service life of the tapping device of the hot furnace, reduce the repair frequency of the tapping device of the submerged arc furnace, and further reduce the laying cost of the tapping device of the submerged arc furnace.

由此可见,在本实用新型的具体实施例中,由于出铁溜槽4的槽底上依次铺设有捣打料层5与绿泥加强层6,使得从出铁口2流出的铁水到达矿热炉出铁装置时,直接冲刷的是绿泥加强层6,而由于绿泥加强层6的烧结硬度和耐冲刷性强,从而极大的延长了矿热炉出铁装置的使用寿命,降低了矿热炉出铁装置的修补频率,进而降低了矿热炉出铁装置的铺设成本。It can be seen that in the specific embodiment of the present utility model, since the ramming material layer 5 and the green mud reinforcement layer 6 are successively laid on the bottom of the tapping chute 4, the molten iron flowing out from the tapping hole 2 reaches the mine heat. When tapping the furnace tapping device, the green mud reinforcement layer 6 is washed directly, and because the green mud reinforcement layer 6 has strong sintering hardness and erosion resistance, the service life of the tapping device of the submerged arc furnace is greatly extended, and the The repair frequency of the tapping device of the submerged arc furnace reduces the laying cost of the tapping device of the submerged arc furnace.

以上所述是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型所述原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The foregoing is a preferred embodiment of the present utility model, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the principle of the present utility model. Retouching should also be regarded as the scope of protection of the present utility model.

Claims (7)

  1. A kind of 1. mineral hot furnace tapping device, including the tapping hole being arranged on the furnace body of mineral hot furnace, which is characterized in that the ore deposit heat Stove tapping device further includes:
    Spout enclosure, one end of the spout enclosure are connected with the outer wall of the furnace body, the other end towards away from the furnace body side Extend to tilting down;
    The chute that taps a blast furnace being arranged inside the spout enclosure, one end of the chute that taps a blast furnace are connected with the outer wall of the furnace body, And the chute that taps a blast furnace is connected with the tapping hole, and ramming mass layer, the ramming are equipped on the slot bottom of the chute that taps a blast furnace Green mud enhancement layer is equipped on the bed of material.
  2. 2. mineral hot furnace tapping device according to claim 1, which is characterized in that the green mud enhancement layer is close to the furnace body One end and the ramming bed of material on the distance between position corresponding with the tapping hole be 200 millimeters.
  3. 3. mineral hot furnace tapping device according to claim 2, which is characterized in that the length of the green mud enhancement layer is 50 lis For rice to 60 centimetres, width is 15 centimetres to 20 centimetres, and thickness is 1 centimetre to 2 centimetres.
  4. 4. mineral hot furnace tapping device according to claim 1, which is characterized in that the mineral hot furnace tapping device further includes: Chute prefabricated section is arranged between slot bottom and the spout enclosure of the chute that taps a blast furnace.
  5. 5. mineral hot furnace tapping device according to claim 1, which is characterized in that the outer cover of the tapping hole is equipped with mud Set.
  6. 6. mineral hot furnace tapping device according to claim 1, which is characterized in that the U-shaped profile of the spout enclosure.
  7. 7. mineral hot furnace tapping device according to claim 1, which is characterized in that the U-shaped profile of the chute that taps a blast furnace.
CN201721376756.1U 2017-10-23 2017-10-23 Mineral hot furnace tapping device Expired - Fee Related CN207376080U (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721376756.1U CN207376080U (en) 2017-10-23 2017-10-23 Mineral hot furnace tapping device

Publications (1)

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CN207376080U true CN207376080U (en) 2018-05-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109916183A (en) * 2019-04-17 2019-06-21 广东世纪青山镍业有限公司 A kind of laying method of electric furnace cinder notch chute and chute

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109916183A (en) * 2019-04-17 2019-06-21 广东世纪青山镍业有限公司 A kind of laying method of electric furnace cinder notch chute and chute

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