CN204545398U - A kind of ladle compound working lining - Google Patents

A kind of ladle compound working lining Download PDF

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Publication number
CN204545398U
CN204545398U CN201520245131.6U CN201520245131U CN204545398U CN 204545398 U CN204545398 U CN 204545398U CN 201520245131 U CN201520245131 U CN 201520245131U CN 204545398 U CN204545398 U CN 204545398U
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brick
slag line
shroud
ladle
magnesia carbon
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武光君
郭东昊
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Shandong Iron and Steel Co Ltd
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Shandong Iron and Steel Co Ltd
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Abstract

The utility model relates to a kind of ladle compound working lining, comprise ladle involucrum, the inwall of ladle involucrum establishes permanent liner heat insulation fireproof plate and material for permanent liner in pouring, bag the end material for permanent liner in pouring top be from bottom to top underwrite lining work castable, bag wall working lining castable, slag line portion, monocycle bag mouth brick and bag along castable, establish pocket block and ventilating seat brick in underwrite lining work castable; Inside and outside two rings of slag line part are arranged, and inner ring is inner ring brick and slag line inner ring aluminium-magnesia carbon brick bottom slag line from bottom to top; Outer shroud is outer shroud brick and slag line outer shroud magnesia carbon brick bottom slag line from bottom to top.The refractory brick of unlike material selected by the slag line inner and outer rings brick of the utility model ladle compound working lining, because aluminium-magnesia carbon brick, corundum spinel preform production expense are low, but thermal shock resistance can be good, all magnesia carbon brick is used than slag line in background technology, improve on year-on-year basis and recycle number of times 1 ~ 2 time, reduce slag line portion refractory material cost 10 ~ 15% on year-on-year basis.

Description

A kind of ladle compound working lining
Technical field
The utility model relates to a kind of ladle compound working lining, belongs to Ferrous Metallurgy ladle liner technical field.
Background technology
Ladle has been developed into the basic container of the external refinings such as LF, RH by the container of traditional steel-making shipment molten steel, its liner generally comprises permanent liner and working lining, wherein, ladle working lining ton steel refractory material cost accounts for more than 30% of the full operation refractory material ton steel cost of steel-making.Therefore in today of iron and steel enterprise meagre profit existence, exploitation high life, low cost ladle working lining technology, to iron and steel enterprise's enhancing efficiency by relying on tapping internal latent power, to improve product profitability significant.In recent years, for meeting RH refining furnace Development and Production Ultra-low carbon to molten steel temperature drop and carbon increasing amount process control needs, RH ladle working lining slag lining adopts magnesia carbon brick to build by laying bricks or stones, Bao Bi below slag line and position, bag bottom adopt corundum-spinel pouring material integrated poured synthetic operation lining to be the ladle low-carbon (LC) working lining extensively adopted at present both at home and abroad, but existing ladle working lining structural design has following problem and shortage with building by laying in method: (1) slag line magnesia carbon brick all adopts a kind of material and single ring architecture design, for ensureing the safe application performance of ladle working lining, whenever the magnesia carbon brick of slag lining residual thick reach 50 ~ 80mm time, must all remove, the magnesia carbon brick more renewed, cause thus residual thick be the waste of 50 ~ 80mm magnesia carbon brick, add consumption and the cost of magnesia carbon brick, (2) two ring structures designs of the single material of slag line magnesia carbon brick, because the outer shroud magnesia carbon brick bottom slag line can not be changed when light maintenance, thus reduce the continuous service life after ladle working lining light maintenance.
Chinese patent document CN103736985A (application number: what 201410012278.0) disclose a kind of ladle working lining and slag lining thereof builds by laying method, the feature of ladle working lining is, after building 2 ~ 3 layers of slag line bottom monocycle magnesia carbon brick by laying bricks or stones, slag line magnesia carbon brick is divided into slag line outer shroud magnesia carbon brick and slag line inner ring magnesia carbon brick two ring to build by laying bricks or stones, build 1 ~ 2 layer of monocycle bag mouth brick more at an upper portion thereof from bottom to top successively by laying bricks or stones, pouring ladle is along castable, the feature that ladle working lining slag lining builds by laying method is, during ladle working lining light maintenance, do not remove slag line inner ring magnesia carbon brick, only change slag line outer shroud magnesia carbon brick.The deficiency of this utility model: during ladle working lining light maintenance, slag line bottom monocycle magnesia carbon brick (3) can not be changed, and can reduce the working lining life-span after light maintenance, and slag line inner ring magnesia carbon brick selects magnesia carbon brick, easily there is spallation problems after hot use cooling, can reduce and recycle number of times.
Chinese patent document CN101412109A (application number: what 200810159288.1) disclose a kind of RH of prolongation ladle working lining service life builds by laying method, it is characterized in that step is as follows: 1) the 1st light maintenance of rolling off the production line: when 2 ~ 3 layers of magnesia carbon brick height in cylinder-packing slag line bottom corrode residual thick be greater than minimum replaceable residual thick 10 ~ 20mm time, implement the 1st light maintenance; The method of building by laying is, 2 ~ 3 layers, slag line bottom magnesia carbon brick is not torn open, local replacing slag line magnesia carbon brick, changes at the bottom of pocket block, air brick, repairing bag; Wherein, the thinning 20mm of slag line magnesia carbon brick thickness; 2) repair in rolling off the production line for the 2nd time: when working lining slag line again corrode Minimum Residual thick more than 0 ~ 10mm time, repair in implementing to roll off the production line for the 2nd time; The method of building by laying is, slag line magnesia carbon brick is entirely torn open, changed, and overlaps and waters, change pocket block, air brick after Bao Bi and the bag end strip off the skin; 3) the 3rd light maintenance of rolling off the production line: when 2 ~ 3 layers of magnesia carbon brick height in cylinder-packing slag line bottom corrode residual thick for being greater than minimum replaceable residual thick 10 ~ 20mm time, implement the 3rd light maintenance of rolling off the production line; The method of building by laying is, 2 ~ 3 layers, slag line bottom magnesia carbon brick is not torn open, local replacing slag line magnesia carbon brick, changes at the bottom of pocket block, air brick, repairing bag; Wherein, the thinning 20mm of slag line magnesia carbon brick thickness; 4) the 4th rolls off the production line overhaul: when working lining slag line corrode Minimum Residual thick more than 0 ~ 10mm time, implement the 4th and to roll off the production line overhaul; The method of building by laying is, working lining is torn open entirely, builds by laying by new bag brick-building art, namely again at the bottom of pouring ladle wall and bag, installs new pocket block, air brick and builds new slag line by laying bricks or stones.The deficiency of this utility model: Ladle slag line magnesia carbon brick all adopts single ring architecture to design, when implementing to roll off the production line light maintenance for the 1st time, the 3rd time, except 2 ~ 3 layers, slag line bottom magnesia carbon brick is not torn open, remaining slag line magnesia carbon brick carries out removing, changing, and thereby increases consumption and the cost of magnesia carbon brick.
Chinese patent document CN102941341A (application number: a kind of method 201210385251.7) disclosing brick ladle working lining sectional repair, comprise: residue pile is mended by replacing a damaged part and bag nogging is mended by replacing a damaged part, residue pile is mended by replacing a damaged part and is used inverted triangle to remove, and adopts original material, original brick refractory brick to repair after removing; Bag nogging is mended the mode using partial lateral to remove by replacing a damaged part and is mended by replacing a damaged part, adopts pneumatic pick to remove by the serious refractory brick of damage and with two pieces of bricks about ring.After removing, the original material of employing, original brick are repaired.The deficiency of this utility model: it is high to mend technological requirement by replacing a damaged part, technical difficulty is large, and the ladle working lining safe application performance after mending by replacing a damaged part reduces, and easily wears bag accident.
Chinese patent document CN201338090A (application number: 200920019577.1) disclose a kind of ladle working lining, be made up of magnesia carbon brick structure (1) and castable structure (2) two parts, magnesia carbon brick structure (1) is built by laying bricks or stones in the inner side at ladle slag line position, and castable structure (2) is distributed in molten bath and position, bag bottom.The deficiency of this utility model: Ladle slag line magnesia carbon brick adopts single ring architecture design is ensure the safe application performance of ladle working lining, and it is residual thick that the magnesia carbon brick of slag lining must retain enough erosions, thereby increases consumption and the cost of magnesia carbon brick.
Summary of the invention
The defect of method is built by laying for overcoming existing ladle integrated working lining structural design and slag lining, the utility model provides a kind of compound ladle working lining, not only ensure that the safe application performance of ladle working lining, and reduce consumption and the cost more than 35% of slag line magnesia carbon brick on year-on-year basis.
Terminological interpretation:
The flat block of brick: build by laying bricks or stones according to the length direction horizontal annular of brick, the length of brick is the thickness of masonry.
The smooth laid on end of brick: build by laying bricks or stones according to the width horizontal annular of brick, the thickness of brick is the thickness of masonry.
Working lining slag line magnesia carbon brick corrodes residual thick: ladle working lining roll off the production line light maintenance or in when repairing, the residual thickness after slag line magnesia carbon brick corrodes.
Ladle wall working lining castable is residual thick: ladle working lining roll off the production line light maintenance or in when repairing, the residual thickness after ladle wall working lining castable corrodes.
Ladle liner (as Fig. 1): be made up of permanent liner and working lining, wherein permanent liner comprises permanent liner heat insulation fireproof plate, material for permanent liner in pouring, installs pocket block, ventilating seat brick in underwrite lining work castable.
The technical solution of the utility model is as follows:
A kind of ladle compound working lining, comprise slag line outer shroud magnesia carbon brick, slag line inner ring aluminium-magnesia carbon brick, inner ring brick bottom slag line, outer shroud brick bottom slag line, levelling material, the spray repair bed of material, bag wall working lining castable, underwrite lining work castable, bag is along castable, monocycle bag mouth brick, permanent liner heat insulation fireproof plate and material for permanent liner in pouring is disposed with at the inwall of ladle involucrum, underwrite lining work castable is followed successively by from bottom to top on the top of the material for permanent liner in pouring at the bag end, bag wall working lining castable, slag line portion, monocycle bag mouth brick and bag are along castable, pocket block and ventilating seat brick is provided with in described underwrite lining work castable,
Inside and outside two rings of described slag line part are arranged, inner ring is followed successively by inner ring brick and slag line inner ring aluminium-magnesia carbon brick bottom slag line from bottom to top, and the junction that levelling material is arranged on inner ring brick and slag line inner ring aluminium-magnesia carbon brick bottom slag line is for the thickness deviation of inner ring brick bottom polishing slag line and slag line inner ring aluminium-magnesia carbon brick; Outer shroud is followed successively by outer shroud brick and slag line outer shroud magnesia carbon brick bottom slag line from bottom to top, and the junction that the spray repair bed of material is arranged on outer shroud brick and bag wall working lining castable bottom slag line is for the thickness deviation of outer shroud brick bottom polishing slag line and bag wall working lining castable.
According to the utility model, preferably, bottom described slag line, inner ring brick is that smooth laid on end is arranged, and bottom slag line, the number of plies of inner ring brick is 1 ~ 2 layer; Preferred further, bottom described slag line, inner ring brick is corundum spinel prefabricated component, its Al 2o 3+ content of MgO is 90 ~ 92%, and bulk density is 2.90 ~ 3.1g/cm 3, cold crushing strength is 60 ~ 65MPa, and crushing strength under high temperature is 80 ~ 85MPa, and high temperature break resistant intensity is 12 ~ 13MPa, and Linear change rate is 0 ~+0.2%;
Preferably, described slag line inner ring aluminium-magnesia carbon brick builds setting for flat, and the number of plies of slag line inner ring magnesia carbon brick is 4 ~ 7 layers; Further preferred, described slag line inner ring aluminium-magnesia carbon brick selects the trade mark to be the aluminium-magnesia carbon brick of GBLMT-8 or GBLMT-6, meets GB GB/T2275-2007.
According to the utility model, preferably, bottom described slag line, outer shroud brick and slag line outer shroud magnesia carbon brick are flat block setting, and be magnesia carbon brick material, the preferred trade mark is the magnesia carbon brick of MT-14A, meets GB GB/T22588-2008; Preferred further, bottom described slag line, the number of plies of outer shroud brick is 1 ~ 3 layer, and the number of plies of described slag line outer shroud magnesia carbon brick is 4 ~ 7 layers.
According to the utility model, preferably, described monocycle bag mouth brick is close to ladle involucrum and is arranged, and the number of plies of monocycle bag mouth brick is 1 ~ 2 layer, and the material of monocycle bag mouth brick is aluminium-magnesia carbon brick material, selects the trade mark to be the aluminium-magnesia carbon brick of GBLMT-8 or GBLMT-6.
According to the utility model, preferably, the length a of described slag line inner ring aluminium-magnesia carbon brick is 40 ~ 60mm, and the length b of slag line outer shroud magnesia carbon brick is 160 ~ 180mm;
Preferably, bottom described slag line, inner ring brick thickness e is 20 ~ 30mm, and width x is 100 ~ 150mm, and height y is 150 ~ 200mm;
Preferably, bottom described slag line, the length c of outer shroud brick is 180 ~ 210mm;
Preferably, the thickness d of described bag wall working lining castable is 180 ~ 220mm, and the thickness m of underwrite lining work castable is 320 ~ 400mm.
According to the utility model, the slag line portion of ladle compound working lining, when monocycle bag mouth brick and pouring ladle are built by laying bricks or stones along castable, first on the top of bag wall working lining castable, inner ring brick bottom the first smooth laid on end of inner ring 1 ~ 2 layer of slag line, rear outer shroud puts down outer shroud brick bottom block 1 ~ 3 layer of slag line, again with the thickness deviation position polishing of levelling material to inner ring brick bottom slag line and slag line inner ring aluminium-magnesia carbon brick, after tamping, bottom slag line bottom inner ring brick and slag line above outer shroud brick, first inner ring is flat builds slag line inner ring aluminium-magnesia carbon brick, rear outer shroud is flat builds slag line outer shroud magnesia carbon brick, finally be close to the inwall of ladle involucrum, flat block 1 ~ 2 layer of monocycle bag mouth brick successively from bottom to top, pouring ladle is along castable,
Levelling material, preferred corundum spinel ramming mass, adopts hand ramming construction; The spray repair bed of material, preferred corundum spinel gunning refractory, adopts gun construction.
When the slag lining of the utility model above-mentioned ladle compound working lining is built by laying, the method for building by laying comprises 3 ~ 5 and builds by laying circulation, eachly builds by laying circulation and comprises in 2 light maintenances and 2 times and repairing, and step is as follows:
1) ladle working lining first time light maintenance and slag lining build by laying method:
New ladle working lining is reached the standard grade use, when slag line outer shroud magnesia carbon brick corrode residual thick be 50 ~ 70mm time, implement the first time light maintenance of ladle compound working lining, minor repair method is for the first time, remove used bag successively along castable, monocycle bag mouth brick, slag line outer shroud magnesia carbon brick, outer shroud brick bottom slag line, retain inner ring brick and slag line inner ring aluminium-magnesia carbon brick bottom the slag line after using, the pocket block more renewed, ventilating seat brick, outer shroud brick bottom the slag line that flat block is new, slag line outer shroud magnesia carbon brick, then flat block monocycle bag mouth brick, pouring ladle is along castable, finally bottom bag wall working lining castable and slag line, the junction of outer shroud brick adopts gunning refractory spray repair to be shaped as the fairshaped spray repair bed of material,
2) ladle compound working lining first time in repair and slag lining build by laying method:
To reach the standard grade use after the first time light maintenance of ladle compound working lining, when slag line outer shroud magnesia carbon brick corrode residual thick be 40 ~ 60mm time, implement to repair in ladle compound working lining first time, in first time, the method for repairing is, remove used bag successively along castable, monocycle bag mouth brick, slag line outer shroud magnesia carbon brick, outer shroud brick bottom slag line, retain inner ring brick and slag line inner ring aluminium-magnesia carbon brick bottom the slag line after using, the pocket block more renewed, ventilating seat brick, to bag wall working lining castable, underwrite lining work castable is carried out peeling cover and is watered construction, outer shroud brick bottom the slag line that flat block is new, slag line outer shroud magnesia carbon brick, the monocycle bag mouth brick that finally flat block is new, pouring ladle is along castable,
3) ladle working lining second time light maintenance and slag lining build by laying method:
Ladle compound working lining is built line and is used in first time, when slag line outer shroud magnesia carbon brick corrode residual thick be 50 ~ 70mm time, implement the light maintenance of ladle compound working lining second time, second time minor repair method is with above-mentioned steps 1);
4) ladle compound working lining second time in repair and slag lining build by laying method:
To reach the standard grade use after the light maintenance of ladle compound working lining second time, when slag line outer shroud magnesia carbon brick corrode residual thick be 40 ~ 60mm time, implement to repair in ladle compound working lining second time, in second time, the method for repairing is, remove used bag successively along castable, monocycle bag mouth brick, slag line outer shroud magnesia carbon brick, slag line inner ring aluminium-magnesia carbon brick, outer shroud brick bottom slag line, inner ring brick bottom slag line, the pocket block more renewed, ventilating seat brick, to bag wall working lining castable, underwrite lining work castable is carried out peeling cover and is watered construction, then slag lining is built by laying bricks or stones, on the top of bag wall working lining castable, inner ring brick bottom the first smooth laid on end of inner ring 1 ~ 2 layer of slag line, rear outer shroud puts down outer shroud brick bottom block 1 ~ 3 layer of slag line, again with the thickness deviation position polishing of levelling material to inner ring brick bottom slag line and slag line inner ring aluminium-magnesia carbon brick, after tamping, bottom slag line bottom inner ring brick and slag line above outer shroud brick, first inner ring is flat builds slag line inner ring aluminium-magnesia carbon brick, rear outer shroud is flat builds slag line outer shroud magnesia carbon brick, finally be close to the inwall of ladle involucrum, flat block 1 ~ 2 layer of monocycle bag mouth brick successively from bottom to top, pouring ladle is along castable,
5) overhaul of ladle compound working lining and slag lining thereof build by laying method:
According to above-mentioned 1) ~ 4) step, after circulation builds by laying 3 ~ 5 times, to the overhaul of ladle compound working lining, overhaul method is, the ladle permanent lining all more renewed and working lining, to comprise bottom ladle permanent lining heat insulation fireproof plate, material for permanent liner in pouring, bag wall working lining castable, underwrite lining work castable, slag line outer shroud magnesia carbon brick, slag line inner ring aluminium-magnesia carbon brick, slag line outer shroud brick, levelling material, monocycle bag mouth brick bottom inner ring brick, slag line, wrap along castable.
The technical characteristic that the utility model does not describe in detail, as peeling cover water, gunning refractory spray repair, all adopt prior art.
The ladle permanent lining heat insulation fireproof plate that the utility model relates to, material for permanent liner in pouring, bag wall working lining castable, underwrite lining work castable, the spray repair bed of material, wrap and be state of the art along castable and pouring procedure.The utility model be not particularly limited all by prior art.Wherein, material for permanent liner in pouring, bag wall working lining castable, underwrite lining work castable, the spray repair bed of material, wrap and all have product to sell along refractory materials such as castables in Xinemei Industry Co., Ltd., Jinan City, new material Co., Ltd of Su Jia group, Shanghai BaoMing fireresisting Materials Co., Ltd.
Ladle compound working lining of the present utility model, the method for building by laying of its slag lining compared with prior art has following difference:
1. in first and second light maintenance of ladle compound working lining slag lining with when repairing in first time, retain inner ring brick and slag line inner ring aluminium-magnesia carbon brick bottom the slag line after using, only outer shroud brick bottom slag line and slag line outer shroud magnesia carbon brick are removed, changed, the consumption of working lining slag line magnesia carbon brick can be reduced thus.
2. the refractory brick of unlike material selected by slag line inner and outer rings brick, wherein, bottom slag line outer shroud magnesia carbon brick and slag line, magnesia carbon brick selected by outer shroud brick, slag line inner ring aluminium-magnesia carbon brick aluminium magnesia carbon brick, bottom slag line, corundum spinel prefabricated component selected by inner ring brick, and because aluminium-magnesia carbon brick, corundum spinel preform production expense are low, but thermal shock resistance can be good, which thereby enhance and recycle number of times, the refractory material cost of ladle working lining slag line can be reduced thus.
3. bottom slag line, the length of outer shroud brick is more much bigger than the length of slag line outer shroud magnesia carbon brick, and each light maintenance of ladle compound working lining, in when repairing, outer shroud brick bottom the slag line more renewed, can improve the light maintenance of ladle compound working lining, in repair after continuous service life.
4. bottom slag line outer shroud magnesia carbon brick and slag line inner ring aluminium-magnesia carbon brick, slag line, bottom inner ring brick and slag line, outer shroud brick is implemented inner and outer rings and is avoided the peak hour and build by laying bricks or stones, vertical masonry joint can be avoided to ooze steel problem, improve the overall performance of slag lining.
The beneficial effects of the utility model are:
1) refractory brick of unlike material selected by the slag line inner and outer rings brick of the utility model ladle compound working lining, wherein, bottom slag line outer shroud magnesia carbon brick and slag line, magnesia carbon brick selected by outer shroud brick, slag line inner ring aluminium-magnesia carbon brick aluminium magnesia carbon brick, bottom slag line, corundum spinel prefabricated component selected by inner ring brick, because aluminium-magnesia carbon brick, corundum spinel preform production expense are low, but thermal shock resistance can be good, all magnesia carbon brick is used than slag line in background technology, improve on year-on-year basis and recycle number of times 1 ~ 2 time, reduce slag line portion refractory material cost 10 ~ 15% on year-on-year basis.
2) special construction of the utility model ladle compound working lining and design, when slag lining is built by laying easily and reduce cost; Be in particular in for: each light maintenance, in repair time, outer shroud brick bottom the slag line more renewed, and the length of outer shroud brick is more much bigger than the length of slag line outer shroud brick bottom slag line, which thereby enhance the light maintenance of ladle compound working lining, in repair after continuous service life, than 2 ~ 3 magnesia carbon bricks not changing working lining slag line bottom in background technology, improve 5 ~ 10 heats on year-on-year basis, reduce slag line refractory material cost 5 ~ 10% on year-on-year basis.
When repairing in first and second light maintenance of the utility model ladle compound working lining slag lining and first time, retain inner ring brick and slag line inner ring aluminium-magnesia carbon brick bottom the slag line after using, only outer shroud brick bottom slag line and slag line outer shroud magnesia carbon brick are removed, changed, not only ensure that the safe application performance of ladle compound working lining, and all to change than slag line magnesia carbon brick in background technology build by laying method, reduce the consumption 15 ~ 20% of slag line magnesia carbon brick on year-on-year basis.
Accompanying drawing explanation
Fig. 1 is the utility model steel pack lining structure schematic diagram.
Fig. 2 is the partial enlarged drawing in A portion in the utility model steel pack lining structure schematic diagram 1.
Fig. 3 is the structural representation of inner ring brick 4 bottom the utility model slag line, and wherein A is front view, and B is left view.
Wherein, 1-slag line outer shroud magnesia carbon brick, 2-slag line inner ring aluminium-magnesia carbon brick, the levelling material of 3-, inner ring brick bottom 4-slag line, outer shroud brick bottom 5-slag line, the 6-spray repair bed of material, 7-bag wall working lining castable, 8-underwrite lining work castable, 9-pocket block, 10-ventilating seat brick, 11-bag is along castable, 12-monocycle bag mouth brick, 13-ladle involucrum, 14-permanent liner heat insulation fireproof plate, 15-material for permanent liner in pouring.
Detailed description of the invention
Following examples further illustrate ladle compound working lining, but the utility model is not limited thereto.
Embodiment 1:
As Fig. 1, Fig. 2, shown in Fig. 3, a kind of ladle compound working lining, comprise slag line outer shroud magnesia carbon brick 1, slag line inner ring aluminium-magnesia carbon brick 2, inner ring brick 4 bottom slag line, outer shroud brick 5 bottom slag line, levelling material 3, the spray repair bed of material 6, bag wall working lining castable 7, underwrite lining work castable 8, bag is along castable 11, monocycle bag mouth brick 12, permanent liner heat insulation fireproof plate 14 and material for permanent liner in pouring 15 is disposed with at the inwall of ladle involucrum 13, underwrite lining work castable 8 is followed successively by from bottom to top on the top of the material for permanent liner in pouring 15 at the bag end, bag wall working lining castable 7, slag line portion, monocycle bag mouth brick 12 and bag are along castable 11, pocket block 9 and ventilating seat brick 10 is provided with in described underwrite lining work castable 8,
Inside and outside two rings of described slag line part are arranged, inner ring is followed successively by inner ring brick 4 and slag line inner ring magnesia carbon brick 2 bottom slag line from bottom to top, and the junction that levelling material 3 is arranged on inner ring brick 4 and slag line inner ring aluminium-magnesia carbon brick 2 bottom slag line is for the thickness deviation of inner ring brick 4 bottom polishing slag line and slag line inner ring aluminium-magnesia carbon brick 2; Outer shroud is followed successively by outer shroud brick 5 and slag line outer shroud magnesia carbon brick 1 bottom slag line from bottom to top, and the junction that the spray repair bed of material 6 is arranged on outer shroud brick 5 and bag wall working lining castable 7 bottom slag line is for the thickness deviation of outer shroud brick 5 bottom polishing slag line and bag wall working lining castable 7.
Bottom described slag line, inner ring brick 4 is that smooth laid on end is arranged, and bottom slag line, the number of plies of inner ring brick 4 is 1 layer;
Bottom described slag line, outer shroud brick 5 and slag line outer shroud magnesia carbon brick 1 are flat block setting, and bottom described slag line, the number of plies of outer shroud brick 5 is 2 layers, and the number of plies of described slag line outer shroud magnesia carbon brick 1 is 5 layers.
Described slag line inner ring aluminium-magnesia carbon brick 2 builds setting for flat, and the number of plies of slag line inner ring aluminium-magnesia carbon brick 2 is 5 layers;
Described monocycle bag mouth brick 12 is close to ladle involucrum 13 and is arranged, and the number of plies of monocycle bag mouth brick 12 is 2 layers.
In the present embodiment, the length a of described slag line inner ring aluminium-magnesia carbon brick 2 is 50mm, and the length b of slag line outer shroud magnesia carbon brick 1 is 170mm;
Bottom described slag line, inner ring brick 4 thickness e is 25mm, and width x is 120mm, and height y is 200mm;
Bottom described slag line, the length c of outer shroud brick 5 is 200mm;
The thickness d of described bag wall working lining castable 7 is 200mm, and the thickness m of underwrite lining work castable 8 is 350mm;
Bottom described slag line outer shroud magnesia carbon brick 1 and described slag line, outer shroud brick 5 selects the magnesia carbon brick trade mark to be MT-14A;
Described slag line inner ring aluminium-magnesia carbon brick 2 and the described monocycle bag mouth brick 12 aluminium magnesia carbon brick trade mark are GBLMT-8;
The corundum spinel prefabricated component that bottom described slag line, inner ring brick 4 selects prior art to produce, its Al 2o 3+ content of MgO is 90%, and bulk density is 2.90g/cm 3, cold crushing strength is 60.2MPa, and crushing strength under high temperature is 80.5MPa, and high temperature break resistant intensity is 12.3MPa, and Linear change rate is+0.1%.
The slag lining of above-mentioned ladle compound working lining build by laying method, comprise 4 and build by laying circulation, eachly build by laying circulation and comprise in 2 light maintenances and 2 times and repairing, step is as follows:
1) ladle working lining first time light maintenance and slag lining build by laying method:
New ladle working lining is reached the standard grade use, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 50 ~ 60mm time, implement the first time light maintenance of ladle compound working lining, minor repair method is for the first time, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, outer shroud brick 5 bottom slag line, retain inner ring brick 4 and slag line inner ring aluminium-magnesia carbon brick 2 bottom the slag line after using, the pocket block 9 more renewed, ventilating seat brick 10, outer shroud brick 5 bottom the slag line that flat block is new, slag line outer shroud magnesia carbon brick 1, then flat block monocycle bag mouth brick 12, pouring ladle is along castable 11, finally bottom bag wall working lining castable 7 with slag line, the junction of outer shroud brick 5 adopts gunning refractory spray repair to be shaped as the fairshaped spray repair bed of material 6,
2) ladle compound working lining first time in repair and slag lining build by laying method:
To reach the standard grade use after the first time light maintenance of ladle compound working lining, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 40 ~ 50mm time, implement to repair in ladle compound working lining first time, in first time, the method for repairing is, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, outer shroud brick 5 bottom slag line, retain inner ring brick 4 and slag line inner ring aluminium-magnesia carbon brick 2 bottom the slag line after using, the pocket block 8 more renewed, ventilating seat brick 9, to bag wall working lining castable 7, underwrite lining work castable 8 is carried out peeling cover and is watered construction, outer shroud brick 5 bottom the slag line that flat block is new, slag line outer shroud magnesia carbon brick 1, the monocycle bag mouth brick 12 that finally flat block is new, pouring ladle is along castable 11,
3) ladle working lining second time light maintenance and slag lining build by laying method:
Ladle compound working lining is built line and is used in first time, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 50 ~ 60mm time, implement the light maintenance of ladle compound working lining second time, second time minor repair method is with above-mentioned steps 2);
4) ladle compound working lining second time in repair and slag lining build by laying method:
To reach the standard grade use after the light maintenance of ladle compound working lining second time, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 40 ~ 50mm time, implement to repair in ladle compound working lining second time, in second time, the method for repairing is, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, slag line inner ring aluminium-magnesia carbon brick 2, outer shroud brick 5 bottom slag line, inner ring brick 4 bottom slag line, the pocket block 8 more renewed, ventilating seat brick 9, to bag wall working lining castable 7, underwrite lining work castable 8 is carried out peeling cover and is watered construction, then slag lining is built by laying bricks or stones, on the top of bag wall working lining castable 7, inner ring brick 4 bottom the first smooth laid on end of inner ring 1 layer of slag line, rear outer shroud puts down outer shroud brick 5 bottom block 2 layers of slag line, again with the thickness deviation position polishing of inner ring brick 4 and slag line inner ring aluminium-magnesia carbon brick 2 bottom levelling material 3 pairs of slag lines, after tamping, bottom slag line bottom inner ring brick 4 and slag line above outer shroud brick 5, first inner ring is flat builds slag line inner ring magnesia carbon brick 2, rear outer shroud is flat builds slag line outer shroud magnesia carbon brick 1, finally be close to the inwall of ladle involucrum 13, flat block 1 layer of monocycle bag mouth brick 12 successively from bottom to top, pouring ladle is along castable 11,
5) overhaul of ladle compound working lining and slag lining thereof build by laying method:
According to above-mentioned 1) ~ 4) step, after circulation builds by laying 4 times, to the overhaul of ladle compound working lining, overhaul method is, the ladle permanent lining all more renewed and working lining, to comprise bottom ladle permanent lining heat insulation fireproof plate 14, material for permanent liner in pouring 15, bag wall working lining castable 7, underwrite lining work castable 8, slag line outer shroud magnesia carbon brick 1, slag line inner ring aluminium-magnesia carbon brick 2, slag line outer shroud brick 5, levelling material 3, monocycle bag mouth brick 12 bottom inner ring brick 4, slag line, wrap along castable 11.
Embodiment 2
Other are with embodiment 1, and difference is:
Bottom described slag line, inner ring brick 4 is that smooth laid on end is arranged, and bottom slag line, the number of plies of inner ring brick 4 is 2 layers; Described slag line inner ring aluminium-magnesia carbon brick 2 builds setting for flat, and the number of plies of slag line inner ring aluminium-magnesia carbon brick 2 is 4 layers;
Bottom described slag line, outer shroud brick 5 and slag line outer shroud magnesia carbon brick 1 are flat block setting, and bottom described slag line, the number of plies of outer shroud brick 5 is 3 layers, and the number of plies of described slag line outer shroud magnesia carbon brick 1 is 4 layers.
Described monocycle bag mouth brick 12 is close to ladle involucrum 13 and is arranged, and the number of plies of monocycle bag mouth brick 12 is 2 layers;
The length a of described slag line inner ring aluminium-magnesia carbon brick 2 is 60mm, and the length b of slag line outer shroud magnesia carbon brick 1 is 180mm.
Bottom described slag line, inner ring brick 4 thickness e is 30mm, and width x is 150mm, and height y is 150mm.
Bottom described slag line, the length c of outer shroud brick 5 is 210mm.
The thickness d of described bag wall working lining castable 7 is 220mm, and the thickness m of underwrite lining work castable 8 is 400mm.
Described slag line inner ring aluminium-magnesia carbon brick 2 and the described monocycle bag mouth brick 12 aluminium magnesia carbon brick trade mark are GBLMT-6.
The corundum spinel prefabricated component that bottom described slag line, inner ring brick 4 selects prior art to produce, its Al 2o 3+ content of MgO is 92%, and bulk density is 3.1g/cm 3, cold crushing strength is 64.9MPa, and crushing strength under high temperature is 84.8MPa, and high temperature break resistant intensity is 12.9MPa, and Linear change rate is+0.2%.
The slag lining of above-mentioned ladle compound working lining build by laying method, comprise 5 and build by laying circulation, eachly build by laying circulation and comprise in 2 light maintenances and 2 times and repairing, step is as follows:
1) ladle working lining first time light maintenance and slag lining build by laying method:
New ladle working lining is reached the standard grade use, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 60 ~ 70mm time, implement the first time light maintenance of ladle compound working lining, minor repair method is for the first time, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, outer shroud brick 5 bottom slag line, retain inner ring brick 4 and slag line inner ring aluminium-magnesia carbon brick 2 bottom the slag line after using, the pocket block 9 more renewed, ventilating seat brick 10, outer shroud brick 5 bottom the slag line that flat block is new, slag line outer shroud magnesia carbon brick 1, then flat block monocycle bag mouth brick 12, pouring ladle is along castable 11, finally bottom bag wall working lining castable 7 with slag line, the junction of outer shroud brick 5 adopts gunning refractory spray repair to be shaped as the fairshaped spray repair bed of material 6,
2) ladle compound working lining first time in repair and slag lining build by laying method:
To reach the standard grade use after the first time light maintenance of ladle compound working lining, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 50 ~ 60mm time, implement to repair in ladle compound working lining first time, in first time, the method for repairing is, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, outer shroud brick 5 bottom slag line, retain inner ring brick 4 and slag line inner ring aluminium-magnesia carbon brick 2 bottom the slag line after using, the pocket block 8 more renewed, ventilating seat brick 9, to bag wall working lining castable 7, underwrite lining work castable 8 is carried out peeling cover and is watered construction, outer shroud brick 5 bottom the slag line that flat block is new, slag line outer shroud magnesia carbon brick 1, the monocycle bag mouth brick 12 that finally flat block is new, pouring ladle is along castable 11,
3) ladle working lining second time light maintenance and slag lining build by laying method:
Ladle compound working lining is built line and is used in first time, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 60 ~ 70mm time, implement the light maintenance of ladle compound working lining second time, second time minor repair method is with above-mentioned steps 2);
4) ladle compound working lining second time in repair and slag lining build by laying method:
To reach the standard grade use after the light maintenance of ladle compound working lining second time, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 50 ~ 60mm time, implement to repair in ladle compound working lining second time, in second time, the method for repairing is, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, slag line inner ring aluminium-magnesia carbon brick 2, outer shroud brick 5 bottom slag line, inner ring brick 4 bottom slag line, the pocket block 8 more renewed, ventilating seat brick 9, to bag wall working lining castable 7, underwrite lining work castable 8 is carried out peeling cover and is watered construction, then slag lining is built by laying bricks or stones, on the top of bag wall working lining castable 7, inner ring brick 4 bottom the first smooth laid on end of inner ring 2 layers of slag line, rear outer shroud puts down outer shroud brick 5 bottom block 3 layers of slag line, again with the thickness deviation position polishing of inner ring brick 4 and slag line inner ring magnesia carbon brick 2 bottom levelling material 3 pairs of slag lines, after tamping, bottom slag line bottom inner ring brick 4 and slag line above outer shroud brick 5, first inner ring is flat builds slag line inner ring aluminium-magnesia carbon brick 2, rear outer shroud is flat builds slag line outer shroud magnesia carbon brick 1, finally be close to the inwall of ladle involucrum 13, flat block 2 layers of monocycle bag mouth brick 12 successively from bottom to top, pouring ladle is along castable 11,
5) overhaul of ladle compound working lining and slag lining thereof build by laying method:
According to above-mentioned 1) ~ 4) step, after circulation builds by laying 5 times, to the overhaul of ladle compound working lining, overhaul method is, the ladle permanent lining all more renewed and working lining, to comprise bottom ladle permanent lining heat insulation fireproof plate 14, material for permanent liner in pouring 15, bag wall working lining castable 7, underwrite lining work castable 8, slag line outer shroud magnesia carbon brick 1, slag line inner ring aluminium-magnesia carbon brick 2, slag line outer shroud brick 5, levelling material 3, monocycle bag mouth brick 12 bottom inner ring brick 4, slag line, wrap along castable 11.
Embodiment 3
Other are with embodiment 1, and difference is:
Bottom described slag line, inner ring brick 4 is that smooth laid on end is arranged, and bottom slag line, the number of plies of inner ring brick 4 is 1 layer;
Described slag line inner ring aluminium-magnesia carbon brick 2 builds setting for flat, and the number of plies of slag line inner ring magnesia carbon brick 2 is 7 layers;
Bottom described slag line, outer shroud brick 5 and slag line outer shroud magnesia carbon brick 1 are flat block setting, and bottom described slag line, the number of plies of outer shroud brick 5 is 1 layer, and the number of plies of described slag line outer shroud magnesia carbon brick 1 is 7 layers.
Described monocycle bag mouth brick 12 is close to ladle involucrum 13 and is arranged, and the number of plies of monocycle bag mouth brick 12 is 1 layer;
The length a of described slag line inner ring aluminium-magnesia carbon brick 2 is 40mm, and the length b of slag line outer shroud magnesia carbon brick 1 is 160mm.
Bottom described slag line, inner ring brick 4 thickness e is 20mm, and width x is 100mm, and height y is 200mm.
Bottom described slag line, the length c of outer shroud brick 5 is 180mm.
The thickness d of described bag wall working lining castable 7 is 180mm, and the thickness m of underwrite lining work castable 8 is 320mm.
Described slag line inner ring aluminium-magnesia carbon brick 2 and the described monocycle bag mouth brick 12 aluminium magnesia carbon brick trade mark are GBLMT-6.
The corundum spinel prefabricated component that bottom described slag line, inner ring brick 4 selects prior art to produce, its Al 2o 3+ content of MgO is 91.7%, and bulk density is 3.05g/cm 3, cold crushing strength is 62.7MPa, and crushing strength under high temperature is 83.2MPa, and high temperature break resistant intensity is 12.6MPa, and Linear change rate is+0.15%.
The slag lining of above-mentioned ladle compound working lining build by laying method, comprise 3 and build by laying circulation, eachly build by laying circulation and comprise in 2 light maintenances and 2 times and repairing, step is as follows:
1) ladle working lining first time light maintenance and slag lining build by laying method:
New ladle working lining is reached the standard grade use, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 50 ~ 60mm time, implement the first time light maintenance of ladle compound working lining, minor repair method is for the first time, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, outer shroud brick 5 bottom slag line, retain inner ring brick 4 and slag line inner ring aluminium-magnesia carbon brick 2 bottom the slag line after using, the pocket block 9 more renewed, ventilating seat brick 10, outer shroud brick 5 bottom the slag line that flat block is new, slag line outer shroud magnesia carbon brick 1, then flat block monocycle bag mouth brick 12, pouring ladle is along castable 11, finally bottom bag wall working lining castable 7 with slag line, the junction of outer shroud brick 5 adopts gunning refractory spray repair to be shaped as the fairshaped spray repair bed of material 6,
2) ladle compound working lining first time in repair and slag lining build by laying method:
To reach the standard grade use after the first time light maintenance of ladle compound working lining, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 40 ~ 50mm time, implement to repair in ladle compound working lining first time, in first time, the method for repairing is, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, outer shroud brick 5 bottom slag line, retain inner ring brick 4 and slag line inner ring magnesia carbon brick 2 bottom the slag line after using, the pocket block 8 more renewed, ventilating seat brick 9, to bag wall working lining castable 7, underwrite lining work castable 8 is carried out peeling cover and is watered construction, outer shroud brick 5 bottom the slag line that flat block is new, slag line outer shroud magnesia carbon brick 1, the monocycle bag mouth brick 12 that finally flat block is new, pouring ladle is along castable 11,
3) ladle working lining second time light maintenance and slag lining build by laying method:
Ladle compound working lining is built line and is used in first time, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 50 ~ 60mm time, implement the light maintenance of ladle compound working lining second time, second time minor repair method is with above-mentioned steps 2);
4) ladle compound working lining second time in repair and slag lining build by laying method:
To reach the standard grade use after the light maintenance of ladle compound working lining second time, when slag line outer shroud magnesia carbon brick 1 corrode residual thick be 40 ~ 50mm time, implement to repair in ladle compound working lining second time, in second time, the method for repairing is, remove used bag successively along castable 11, monocycle bag mouth brick 12, slag line outer shroud magnesia carbon brick 1, slag line inner ring aluminium-magnesia carbon brick 2, outer shroud brick 5 bottom slag line, inner ring brick 4 bottom slag line, the pocket block 8 more renewed, ventilating seat brick 9, to bag wall working lining castable 7, underwrite lining work castable 8 is carried out peeling cover and is watered construction, then slag lining is built by laying bricks or stones, on the top of bag wall working lining castable 7, inner ring brick 4 bottom the first smooth laid on end of inner ring 1 layer of slag line, rear outer shroud puts down outer shroud brick 5 bottom block 1 layer of slag line, again with the thickness deviation position polishing of inner ring brick 4 and slag line inner ring magnesia carbon brick 2 bottom levelling material 3 pairs of slag lines, after tamping, bottom slag line bottom inner ring brick 4 and slag line above outer shroud brick 5, first inner ring is flat builds slag line inner ring aluminium-magnesia carbon brick 2, rear outer shroud is flat builds slag line outer shroud magnesia carbon brick 1, finally be close to the inwall of ladle involucrum 13, flat block 1 layer of monocycle bag mouth brick 12 successively from bottom to top, pouring ladle is along castable 11,
5) overhaul of ladle compound working lining and slag lining thereof build by laying method:
According to above-mentioned 1) ~ 4) step, after circulation builds by laying 3 times, to the overhaul of ladle compound working lining, overhaul method is, the ladle permanent lining that should all more renew and working lining, to comprise bottom ladle permanent lining heat insulation fireproof plate 14, material for permanent liner in pouring 15, bag wall working lining castable 7, underwrite lining work castable 8, slag line outer shroud magnesia carbon brick 1, slag line inner ring aluminium-magnesia carbon brick 2, slag line outer shroud brick 5, levelling material 3, monocycle bag mouth brick 12 bottom inner ring brick 4, slag line, wrap along castable 11.

Claims (10)

1. a ladle compound working lining, it is characterized in that, this ladle compound working lining comprises slag line outer shroud magnesia carbon brick (1), slag line inner ring aluminium-magnesia carbon brick (2), inner ring brick (4) bottom slag line, outer shroud brick (5) bottom slag line, levelling material (3), the spray repair bed of material (6), bag wall working lining castable (7), underwrite lining work castable (8), bag is along castable (11), monocycle bag mouth brick (12), permanent liner heat insulation fireproof plate (14) and material for permanent liner in pouring (15) is disposed with at the inwall of ladle involucrum (13), underwrite lining work castable (8) is followed successively by from bottom to top on the top of the material for permanent liner in pouring (15) at the bag end, bag wall working lining castable (7), slag line portion, monocycle bag mouth brick (12) and bag are along castable (11), pocket block (9) and ventilating seat brick (10) is provided with in described underwrite lining work castable (8),
Inside and outside two rings of described slag line part are arranged, inner ring is followed successively by inner ring brick (4) and slag line inner ring aluminium-magnesia carbon brick (2) bottom slag line from bottom to top, and the junction that levelling material (3) is arranged on inner ring brick (4) and slag line inner ring aluminium-magnesia carbon brick (2) bottom slag line is used for the thickness deviation of inner ring brick (4) and slag line inner ring magnesia carbon brick (2) bottom polishing slag line; Outer shroud is followed successively by outer shroud brick (5) and slag line outer shroud magnesia carbon brick (1) bottom slag line from bottom to top, and the junction that the spray repair bed of material (6) is arranged on outer shroud brick (5) and bag wall working lining castable (7) bottom slag line is used for the thickness deviation of outer shroud brick (5) and bag wall working lining castable (7) bottom polishing slag line.
2. ladle compound working lining according to claim 1, is characterized in that, bottom described slag line, inner ring brick (4) is arranged for smooth laid on end.
3. ladle compound working lining according to claim 1, is characterized in that, described slag line inner ring aluminium-magnesia carbon brick (2) builds setting for flat.
4. ladle compound working lining according to claim 1, is characterized in that, bottom described slag line, outer shroud brick (5) and slag line outer shroud magnesia carbon brick (1) are flat block setting.
5. ladle compound working lining according to claim 1, is characterized in that, bottom described slag line, the number of plies of outer shroud brick (5) is 1 ~ 3 layer.
6. ladle compound working lining according to claim 1, is characterized in that, the number of plies of described slag line outer shroud magnesia carbon brick (1) is 4 ~ 7 layers.
7. ladle compound working lining according to claim 1, is characterized in that, the length a of described slag line inner ring aluminium-magnesia carbon brick (2) is 40 ~ 60mm.
8. ladle compound working lining according to claim 1, is characterized in that, the length b of described slag line outer shroud magnesia carbon brick (1) is 160 ~ 180mm.
9. ladle compound working lining according to claim 1, is characterized in that, bottom described slag line, the thickness e of inner ring brick (4) is 20 ~ 30mm, and width x is 100 ~ 150mm, and height y is 150 ~ 200mm.
10. ladle compound working lining according to claim 1, is characterized in that, bottom described slag line, the length c of outer shroud brick (5) is 180 ~ 210mm.
CN201520245131.6U 2015-04-22 2015-04-22 A kind of ladle compound working lining Active CN204545398U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759611A (en) * 2015-04-22 2015-07-08 山东钢铁股份有限公司 Steel ladle composite working lining and repairing method for slag line position thereof
CN109304457A (en) * 2018-10-19 2019-02-05 南京联合荣大工程材料有限责任公司 The production method of steel ladle edge prefabricated component

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759611A (en) * 2015-04-22 2015-07-08 山东钢铁股份有限公司 Steel ladle composite working lining and repairing method for slag line position thereof
CN109304457A (en) * 2018-10-19 2019-02-05 南京联合荣大工程材料有限责任公司 The production method of steel ladle edge prefabricated component

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