CN207362385U - One kind joint combs spinning equipment - Google Patents
One kind joint combs spinning equipment Download PDFInfo
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- CN207362385U CN207362385U CN201721251603.4U CN201721251603U CN207362385U CN 207362385 U CN207362385 U CN 207362385U CN 201721251603 U CN201721251603 U CN 201721251603U CN 207362385 U CN207362385 U CN 207362385U
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- 238000009987 spinning Methods 0.000 title claims abstract description 53
- 210000001520 comb Anatomy 0.000 title abstract 2
- 238000009960 carding Methods 0.000 claims abstract description 108
- 229920000742 Cotton Polymers 0.000 claims abstract description 45
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000009957 hemming Methods 0.000 claims abstract description 5
- 230000007704 transition Effects 0.000 claims abstract description 4
- 239000000835 fiber Substances 0.000 claims description 29
- 230000005540 biological transmission Effects 0.000 claims description 26
- 230000004323 axial length Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000004753 textile Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 19
- 238000000926 separation method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
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Abstract
一种联合梳理纺纱设备，属于纺织技术领域。所述联合梳理纺纱设备设有自由梳理装置和握持梳理装置，所述自由梳理装置包括沿纺纱原料进给方向依次设置的第一给棉罗拉、刺辊、第一锡林、盖板、道夫、剥棉罗拉和压辊，通过上述自由梳理装置中各零部件的配合实现梳棉功能；所述握持梳理装置包括导棉板、钳板机构、喂棉第二给棉罗拉、第二锡林、顶梳、分离接合罗拉、圈条集束喇叭口和圈条筒，通过上述握持梳理装置中各零部件的配合实现精梳棉功能；所述自由梳理装置和握持梳理装置通过棉网折叠板连接，所述棉网折叠板带有圆弧过渡的三角形折边结构。采用本实用新型在保证纺纱质量的前提下，大大降低了纱线生产成本，使产品市场竞争力明显增强。
A combined carding and spinning device belongs to the technical field of textiles. The combined carding and spinning equipment is provided with a free carding device and a holding carding device, and the free carding device includes a first feeding roller, a licker-in roller, a first cylinder, and a cover plate arranged in sequence along the feeding direction of spinning raw materials , doffer, cotton stripping roller and press roller, realize the carding function through the cooperation of each component in the above-mentioned free carding device; the described holding and carding device includes a cotton guide plate, a nipper mechanism, the second feeding roller for feeding cotton, the first Two cylinders, top combs, separating and joining rollers, coiling sliver clustering horns and coiling cans realize the function of combed cotton through the cooperation of the various parts in the above-mentioned holding and carding device; the free carding device and the holding and carding device pass through The cotton net folded plates are connected, and the cotton net folded plates have a triangular hemming structure with a circular arc transition. Under the premise of ensuring the spinning quality, the utility model greatly reduces the yarn production cost and significantly enhances the product market competitiveness.
Description
技术领域technical field
本实用新型涉及一种纺纱设备，特别是一种联合梳理纺纱设备，属于纺织技术领域。The utility model relates to a spinning device, in particular to a combined carding and spinning device, which belongs to the technical field of textiles.
背景技术Background technique
纺纱即把棉花纺成纱线的过程，一般要经过清花、梳棉、并条、粗纱、细纱等工序。纺制一吨纱线所用的时间(吨纱用时)是衡量纺纱厂生产效率的重要指标，用时越少纺纱效率越高，纱线生产成本越低，企业市场竞争力也会明显增强。Spinning is the process of spinning cotton into yarn, generally through processes such as cleaning, carding, drawing, roving, and spinning. The time it takes to spin one ton of yarn (the time spent per ton of yarn) is an important indicator to measure the production efficiency of a spinning mill. The less time it takes, the higher the spinning efficiency, the lower the yarn production cost, and the market competitiveness of enterprises will be significantly enhanced.
现有技术中纺纱流程为开清棉→梳棉→并条→条并卷→精梳→并条→粗纱→细纱→络筒，由于纺纱流程长、工序道数多、用工及设备成本投入大，导致纺纱成本居高不下。因此，在保证纺纱质量的前提下，简化纺纱工序流程、减少用工及设备投入是降低纺纱成本、增强产品市场竞争力的有效措施。The spinning process in the prior art is cotton cleaning→carding→drawing→sliver and coiling→combing→drawing→roving→spun yarn→winding. Large investment leads to high spinning cost. Therefore, under the premise of ensuring the quality of spinning, simplifying the spinning process flow, reducing labor and equipment investment are effective measures to reduce spinning costs and enhance product market competitiveness.
实用新型内容Utility model content
本实用新型提供一种联合梳理纺纱设备，旨在通过所述纺纱设备使梳棉、精梳工序合为一体，省去纺纱流程中并条工序、条并卷工序，达到有效减少纺纱设备及用工投入、降低纱线生产成本、增强产品市场竞争力的目的。The utility model provides a combined carding and spinning device, which aims to integrate the carding and combing processes into one through the spinning device, save the drawing process and the sliver and winding process in the spinning process, and effectively reduce the spinning process. The purpose of reducing yarn equipment and labor input, reducing yarn production costs, and enhancing product market competitiveness.
为实现上述目的，本实用新型采用如下技术方案：In order to achieve the above object, the utility model adopts the following technical solutions:
一种联合梳理纺纱设备，它设有自由梳理装置和握持梳理装置；所述自由梳理装置包括沿纺纱原料进给方向依次设置的第一给棉罗拉、刺辊、第一锡林、盖板、道夫、剥棉罗拉和压辊，通过上述自由梳理装置中各零部件的配合实现对纤维的自由随机梳理功能；所述握持梳理装置包括导棉板、钳板机构、第二给棉罗拉、第二锡林、顶梳、分离罗拉、集束喇叭口和圈条筒，通过上述握持梳理装置中各零部件的配合实现对纤维的定向精细梳理功能；所述自由梳理装置和握持梳理装置通过棉网折叠板连接，所述棉网折叠板带有圆弧过渡的三角形折边结构，其后端与自由梳理装置的压辊对接，前端与握持梳理装置的导棉板对接。A combined carding and spinning device, which is provided with a free carding device and a holding carding device; the free carding device includes a first feeding roller, a licker-in roller, a first cylinder, Cover plate, doffer, cotton stripping roller and pressure roller, through the cooperation of each component in the above-mentioned free carding device, realize the free and random carding function of fibers; The cotton roller, the second cylinder, the top comb, the separating roller, the bunching bell mouth and the coil can realize the directional and fine carding function of fibers through the cooperation of the various parts in the above-mentioned gripping and carding device; the free carding device and the grip The holding carding device is connected by a cotton web folding plate, the cotton web folding plate has a triangular hemming structure with a circular arc transition, its rear end is docked with the pressure roller of the free carding device, and the front end is docked with the cotton guide plate of the holding carding device .
上述联合梳理纺纱设备，还设有驱动机构，所述驱动机构由第一驱动单元和第二驱动单元组成；所述第一驱动单元包括第一电机和第一皮带传动组件，所述第一电机通过第一皮带传动组件驱动刺辊、第一给棉罗拉和第一锡林运转；所述第二驱动单元包括第二电机、第二皮带传动组件、齿轮轴、握持梳理装置传动系统和齿轮传动组件，所述第二电机通过第二皮带传动组件驱动道夫、剥棉罗拉和齿轮轴运转，所述剥棉罗拉通过齿轮传动组件驱动压辊运转，所述齿轮轴通过与其固定装配的主动齿轮驱动握持梳理装置传动系统运转，所述握持梳理装置传动系统驱动握持梳理装置各零部件运转。The above combined carding and spinning equipment is also provided with a drive mechanism, the drive mechanism is composed of a first drive unit and a second drive unit; the first drive unit includes a first motor and a first belt drive assembly, and the first The motor drives the licker-in roller, the first feeding roller and the first cylinder through the first belt transmission assembly; the second drive unit includes a second motor, a second belt transmission assembly, a gear shaft, a holding and carding device transmission system and The gear transmission assembly, the second motor drives the doffer, the stripping roller and the gear shaft through the second belt transmission assembly, and the stripping roller drives the pressure roller to run through the gear transmission assembly, and the gear shaft passes through the driving shaft fixedly assembled with it. The gears drive the transmission system of the holding and carding device to run, and the transmission system of the holding and carding device drives the operation of each component of the holding and carding device.
上述联合梳理纺纱设备，所述第二喂棉给棉罗拉轴向长度为10cm，直径为30mm。In the aforementioned combined carding and spinning equipment, the axial length of the second feeding roller is 10 cm and the diameter is 30 mm.
上述联合梳理纺纱设备，所述钳板机构钳板轴向长度为12cm。In the above combined carding and spinning equipment, the axial length of the nipper mechanism of the nipper mechanism is 12 cm.
上述联合梳理纺纱设备，所述第二锡林轴向长度为15cm，第二锡林总齿数为5000-10005000-10000齿，与第二锡林配合的顶梳宽度为15cm，顶梳齿密度为10-1526-30齿/cm。The above-mentioned combined carding and spinning equipment, the axial length of the second cylinder is 15cm, the total number of teeth of the second cylinder is 5000-10005000-10000 teeth, the width of the top comb matched with the second cylinder is 15cm, and the tooth density of the top comb is It is 10-1526-30 teeth/cm.
本实用新型的有益效果是：The beneficial effects of the utility model are:
本实用新型为解决现有纺纱方法流程长、工序道数多、纺纱成本高的问题，设计了一种联合梳理纺纱设备，所述联合梳理纺纱设备包括自由梳理装置和定向握持梳理装置，兼具梳棉自由分梳及精梳定向握持分梳的功能，由此使得基于该联合梳理纺纱设备的纺纱方法可将梳棉、精梳作业合并在一个工序完成，不仅降低了纺纱原料梳理过程中的落棉率，而且省去了传统的并条工序及条并卷工序，使纺纱流程大大缩短，有效减少了纺纱设备及用工的成本投入。采用本实用新型在保证纺纱质量的前提下，大大降低了纱线生产成本，使产品市场竞争力明显增强。In order to solve the problems of long process flow, many process steps and high spinning cost in the existing spinning method, the utility model designs a combined carding and spinning equipment. The combined carding and spinning equipment includes a free carding device and a directional holding The carding device has the functions of carding free carding and combing directional holding carding, so that the spinning method based on the combined carding and spinning equipment can combine the carding and combing operations in one process, which not only reduces The noil rate in the carding process of spinning raw materials is reduced, and the traditional drawing process and sliver winding process are omitted, which greatly shortens the spinning process and effectively reduces the cost of spinning equipment and labor. Under the premise of ensuring the spinning quality, the utility model greatly reduces the yarn production cost and significantly enhances the product market competitiveness.
附图说明Description of drawings
图1是本实用新型所述联合梳理纺纱设备主要组成部分结构示意图；Fig. 1 is a structural schematic diagram of the main components of the combined carding and spinning equipment described in the utility model;
图2是图1的K向视图；Fig. 2 is the K direction view of Fig. 1;
图3是棉网折叠板结构示意图；Fig. 3 is a schematic diagram of the structure of a cotton net folding board;
图4是联合梳理纺纱设备工作过程中各零部件运动关系示意图。Fig. 4 is a schematic diagram of the movement relationship of each component during the working process of the combined carding and spinning equipment.
图中各标号清单为：1、第一电机，2、第一皮带传动组件，3、刺辊，4、第一给棉罗拉，5、第一锡林，6、盖板，7、道夫，8、剥棉罗拉，9、压辊，10、棉网折叠板，10-1、折边结构，11、导棉板，12、喂棉第二给棉罗拉，13、钳板结构，14、第二锡林，15、分离接合罗拉，16、圈条集束喇叭口，17、第二电机，18、第二皮带传动组件，19、齿轮轴，20、主动齿轮，21、握持梳理装置传动系统。The list of labels in the figure is: 1. The first motor, 2. The first belt drive assembly, 3. The licker-in roller, 4. The first feeding roller, 5. The first cylinder, 6. Cover plate, 7. Doffer, 8. Cotton stripping roller, 9. Press roller, 10. Cotton net folding plate, 10-1, Hemming structure, 11. Cotton guide plate, 12. The second cotton feeding roller, 13. Nipper structure, 14. The second cylinder, 15, separating and engaging rollers, 16, the bell mouth of the coil strip clustering, 17, the second motor, 18, the second belt transmission assembly, 19, the gear shaft, 20, the driving gear, 21, the transmission of the holding and carding device system.
具体实施方式Detailed ways
下面结合附图及具体实施例对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.
参看图1、图2、图3，本实用新型所述的联合梳理纺纱设备，设有自由梳理装置和握持梳理装置，所述自由梳理装置包括沿纺纱原料进给方向依次设置的第一给棉罗拉4、刺辊3、第一锡林5、盖板6、道夫7、剥棉罗拉8和压辊9，通过上述自由梳理装置中各零部件的配合实现对纤维的自由随机梳理功能梳棉功能；所述握持梳理装置包括导棉板11、钳板机构13、第二给棉喂棉罗拉12、第二锡林14、顶梳(图中未显示)、分离接合罗拉15、圈条集束喇叭口16和圈条筒(图中未显示)；所述喂棉第二给棉罗拉12轴向长度为10cm，直径为30mm；所述钳板机构13钳板轴向长度为12cm；所述第二锡林14轴向长度为15cm，第二锡林14的总齿数为5000-100010000齿，与第二锡林配合的顶梳宽度为15cm，顶梳齿密度为10-1526-30齿/cm；通过上述握持梳理装置中各零部件的配合实现对纤维的定向精细梳理功能精梳棉功能，使定向握持梳理装置与自由梳理装置相互匹配；所述自由梳理装置和定向握持梳理装置通过棉网折叠板10连接，所述棉网折叠板10带有圆弧过渡的三角形折边结构10-1，其前后端与自由梳理装置的压辊9对接，后前端与握持梳理装置的导棉板11对接，由此保证了纺纱原料在完成自由梳理后能够顺利进入握持梳理状态。Referring to Fig. 1, Fig. 2 and Fig. 3, the combined carding and spinning equipment described in the utility model is provided with a free carding device and a holding carding device, and the free carding device includes a first row arranged in sequence along the feeding direction of spinning raw materials. 1. Feed roller 4, licker-in roller 3, first cylinder 5, cover plate 6, doffer 7, stripping roller 8 and pressure roller 9, through the cooperation of the components in the above free carding device, the free and random carding of fibers can be realized Functional carding function; the gripping and carding device includes a cotton guide plate 11, a nipper mechanism 13, a second feeding roller 12, a second cylinder 14, a top comb (not shown in the figure), a separation joint roller 15 , coil strip cluster bell mouth 16 and coil can (not shown in the figure); the second feeding roller 12 axial length of the described cotton feeding is 10cm, and the diameter is 30mm; the axial length of the nipper mechanism 13 is 12cm; the axial length of the second cylinder 14 is 15cm, the total number of teeth of the second cylinder 14 is 5000-100010000 teeth, the width of the top comb matched with the second cylinder is 15cm, and the density of the top comb teeth is 10-1526 -30 teeth/cm; realize the directional fine carding function combed cotton function to fiber through the cooperation of each component in the above-mentioned holding carding device, make the directional holding carding device and the free carding device match each other; The free carding device and The directional holding carding device is connected by a cotton web folding plate 10, and the cotton web folding plate 10 has a triangular hemming structure 10-1 with a circular arc transition, and its front and rear ends are docked with the pressure roller 9 of the free carding device, and the rear front end is connected to the pressing roller 9 of the free carding device. The cotton guide plate 11 of the holding carding device is docked, thereby ensuring that the spinning raw material can smoothly enter the holding and carding state after free carding is completed.
参看图1、图2，本实用新型所述的联合梳理纺纱设备还设有驱动机构，所述驱动机构由第一驱动单元和第二驱动单元组成；所述第一驱动单元包括第一电机1和第一皮带传动组件2，所述第一电机1通过第一皮带传动组件2驱动刺辊3、第一给棉罗拉4和第一锡林5运转；所述第二驱动单元包括第二电机17、第二皮带传动组件18、齿轮轴19、握持梳理装置传动系统21和齿轮传动组件22，所述第二电机17通过第二皮带传动组件18驱动道夫7、剥棉罗拉8和齿轮轴19运转，所述剥棉罗拉8通过齿轮传动组件22驱动压辊9运转，所述齿轮轴19通过与其固定装配的主动齿轮20驱动握持梳理装置传动系统21运转，所述握持梳理装置传动系统21驱动握持梳理装置各零部件运转。Referring to Fig. 1, Fig. 2, the combined carding and spinning equipment described in the utility model is also provided with a drive mechanism, and the drive mechanism is composed of a first drive unit and a second drive unit; the first drive unit includes a first motor 1 and the first belt transmission assembly 2, the first motor 1 drives the licker-in roller 3, the first feeding roller 4 and the first cylinder 5 through the first belt transmission assembly 2; the second drive unit includes the second Motor 17, second belt transmission assembly 18, gear shaft 19, grip carding device transmission system 21 and gear transmission assembly 22, described second motor 17 drives doffer 7, cotton stripping roller 8 and gear by second belt transmission assembly 18 The shaft 19 runs, and the stripping roller 8 drives the pressure roller 9 to run through the gear transmission assembly 22, and the gear shaft 19 drives the holding and carding device transmission system 21 to run through the driving gear 20 fixedly assembled therewith, and the holding and carding device Transmission system 21 drives the operation of each component of the holding and carding device.
参看图1至图4，本实用新型所述联合梳理纺纱设备的工作流程为：先由自由梳理装置完成纺纱原料的梳棉作业，形成纤维网，然后通过棉网折叠板10将纤维网折叠，再通过导棉板11进入握持梳理装置工作区域，由握持梳理装置进行精梳作业。所述自由梳理装置工作步骤为：由开清棉工序送来的纤维层或纤维流被第一给棉罗拉4与给棉板(图中未显示)握持并匀速向前输出，刺辊3对第一给棉罗拉4与给棉板握持的纤维穿刺分梳，分解成小纤维束；然后纤维束由带有针齿的第一锡林5抓取转移，第一锡林5与顶部亦有针齿的的回转盖板6形成自由梳理区域，小纤维束在此区域被充分分解；第一锡林5转动将纤维层带至锡林道夫梳理区，道夫7抓取纤维，并凝聚成较厚的纤维层后，剥棉罗拉8将道夫7上的纤维网剥下，纤维网经前方压辊9挤压后输出，完成纺纱原料的梳棉作业。所述定向握持梳理装置工作步骤为：由自由梳理装置输出的纤维网经棉网折叠板10折叠后，由前方的导棉板11匀速喂入钳板机构13，钳板机构13在前后摆动过程中开启闭合，通过钳板机构13下钳板上配装的间歇回转的喂棉第二给棉罗拉12，在钳板前摆动过程中喂给一定长度的纤维条，钳板机构13闭合握持纤维条，钳板机构13下方带梳针的第二锡林14对纤维条进行定向握持梳理，将纤维条中短绒和杂质去除；而后钳板机构13前摆将纤维条送往分离接合罗拉15，分离过程中顶梳插入纤维丛梳理纤维尾端，分离接合罗拉15与钳板机构13配合将棉网输出，棉网最终经输出罗拉圈条集束喇叭口16聚拢成纤维条后均匀圈放在圈条筒里，完成纺纱原料的精梳棉作业。Referring to Fig. 1 to Fig. 4, the working process of the combined carding and spinning equipment described in the utility model is as follows: first, the free carding device completes the carding operation of the spinning raw material to form a fiber web, and then the fiber web is folded by the cotton web folding plate 10 Fold, then enter the working area of the holding and carding device through the cotton guide plate 11, and carry out the combing operation by the holding and carding device. The working steps of the free carding device are as follows: the fiber layer or fiber flow sent by the cotton opening and cleaning process is held by the first cotton feeding roller 4 and the cotton feeding board (not shown in the figure) and output at a constant speed forward, the licker-in roller 3 Puncture and card the fibers held by the first cotton feeding roller 4 and the cotton feeding plate, and decompose them into small fiber bundles; then the fiber bundles are grasped and transferred by the first cylinder 5 with pin teeth, the first cylinder 5 and the top The revolving cover plate 6 with pin teeth also forms a free carding area, where the small fiber bundles are fully decomposed; the first cylinder 5 rotates to bring the fiber layer to the cylinder doffer carding area, and the doffer 7 grabs the fibers and condenses them After forming a thicker fiber layer, the stripping roller 8 strips off the fiber web on the doffer 7, and the fiber web is extruded by the front pressing roller 9 and then output to complete the carding operation of the spinning raw material. The working steps of the directional holding carding device are as follows: after the fiber web output by the free carding device is folded by the cotton web folding plate 10, it is fed into the nipper mechanism 13 at a constant speed by the cotton guide plate 11 in front, and the nipper mechanism 13 swings back and forth During the process of opening and closing, the intermittently rotating second feeding roller 12 equipped on the lower nipper mechanism 13 feeds a certain length of fiber strips during the swinging process before the nipper mechanism 13, and the nipper mechanism 13 closes and holds Fiber slivers, the second cylinder 14 with comb needles under the nipper mechanism 13 performs directional holding and carding on the fiber slivers, and removes the short fluff and impurities in the fiber slivers; then the front swing of the rear nipper mechanism 13 sends the fiber slivers to the separation joint Roller 15, during the separation process, the top comb is inserted into the fiber clump to comb the end of the fiber, and the separation joint roller 15 cooperates with the nipper mechanism 13 to output the cotton web, and the cotton web is finally gathered into a fiber strip by the output roller ring strip cluster bell mouth 16 and then evenly coiled Placed in coiling cans to complete the combed cotton operation of spinning raw materials.
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| CN201721251603.4U CN207362385U (en) | 2017-09-27 | 2017-09-27 | One kind joint combs spinning equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107557917A (en) * | 2017-09-27 | 2018-01-09 | 石家庄常山纺织股份有限公司 | One kind joint combs spinning equipment and Yarn spinning method |
| CN112501721A (en) * | 2020-12-03 | 2021-03-16 | 浙江创魏新材股份有限公司 | A dust protected carding unit for producing non-woven fabrics |
| CN115305604A (en) * | 2022-08-23 | 2022-11-08 | 江西凤竹棉纺有限公司 | Efficient low-consumption combing equipment and process |
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2017
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107557917A (en) * | 2017-09-27 | 2018-01-09 | 石家庄常山纺织股份有限公司 | One kind joint combs spinning equipment and Yarn spinning method |
| CN107557917B (en) * | 2017-09-27 | 2020-05-15 | 石家庄常山北明科技股份有限公司 | A kind of combined carding spinning equipment and spinning method |
| CN112501721A (en) * | 2020-12-03 | 2021-03-16 | 浙江创魏新材股份有限公司 | A dust protected carding unit for producing non-woven fabrics |
| CN112501721B (en) * | 2020-12-03 | 2022-09-23 | 浙江创魏新材股份有限公司 | A dust-proof carding device for producing non-woven fabrics |
| CN115305604A (en) * | 2022-08-23 | 2022-11-08 | 江西凤竹棉纺有限公司 | Efficient low-consumption combing equipment and process |
| CN115305604B (en) * | 2022-08-23 | 2024-04-09 | 江西凤竹棉纺有限公司 | A high-efficiency and low-consumption combing equipment and process |
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