CN207358452U - A kind of steel structures coating that frame precision positioning is always spelled for gusset - Google Patents
A kind of steel structures coating that frame precision positioning is always spelled for gusset Download PDFInfo
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- CN207358452U CN207358452U CN201721351887.4U CN201721351887U CN207358452U CN 207358452 U CN207358452 U CN 207358452U CN 201721351887 U CN201721351887 U CN 201721351887U CN 207358452 U CN207358452 U CN 207358452U
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Abstract
A kind of steel structures coating that frame precision positioning is always spelled for gusset is the utility model is related to, for white body welding and assembling production lines, including：Chassis unit：Arranged on bottom, support and installation for each functional unit；Rail unit：On chassis unit, the mobile equipment that frame is always spelled with conveying gusset is docked；Guide support unit：On chassis unit, frame is always spelled to gusset and carries out aligning and support positioning；Positioning clamps column unit：The edge of chassis unit is vertically installed at, frame progress clamping is always spelled to gusset and is fixed, its upper part is equipped with clamp assembly and electrical quick-inserting unit.The system sets rail unit, and convenient matching can be by gusset frame smooth delivery of power into the system station；Guide support unit is set, gusset frame is accurately adjusted to predetermined station, sets positioning to clamp column unit, fixation can be clamped, positioning method is simple and reliable, and repetitive positioning accuracy is high, improves automobile body welding quality.
Description
Technical field
It the utility model is related to vehicle factor white body welding and assembling production lines, and in particular to a kind of always to spell frame precision for gusset
The steel structures coating of positioning.
Background technology
When carrying out white body total split dress, it is necessary to which side wall assembly is moved to vehicle body total spell station, with lower body into
Row welding attaches together.Due to flourishing for domestic automobile, each automobile factory is while new model is constantly released, to equipment supplier
Also put forward higher requirements.It is required that the high beat of production line, high flexibility, high stability, in an auto station work station at the same time
Integrated different vehicle, need to ensure that each vehicle always spells resetting essence of the side peripheral clamp when always spelling flexible switching on welding post
Degree and welding quality.Current each producer has the total of oneself to spell side peripheral clamp location equipment, but is all lacked there are miscellaneous
Point, for example, to it is total spell the single correspondence of side peripheral clamp, equipment cost are high, mechanism it is sturdy it is complicated, repeatable accuracy is low, noise is big and
Repair inconvenience etc..
Chinese patent CN 104842106B disclose a kind of total assembly of body side wall put and body side wall always spell system,
Method, wherein, the total packaging of described device body side wall includes base, slide and side peripheral clamp platform, is provided with and leads on the base
Rail, the slide are movably disposed on the guide rail, and the side peripheral clamp platform is vertically fixed on the slide, and
Clamp system is provided with, which can receive and clamp the side wall assembly of vertical state, but the positioning accuracy of the device
Than relatively low, construction equipment to be added compares limitation into adjustment after station, can not meet high quality of production demand.
Utility model content
The purpose of this utility model is exactly to solve the above-mentioned problems and offer one kind is always spelled frame precision for gusset and determined
The steel structures coating of position.
The purpose of this utility model is achieved through the following technical solutions：
A kind of steel structures coating that frame precision positioning is always spelled for gusset, for white body welding and assembling production lines, including：
Chassis unit：Arranged on bottom, support and installation for each functional unit；
Rail unit：On chassis unit, the mobile equipment that frame is always spelled with conveying gusset is docked；
Guide support unit：On chassis unit, frame is always spelled to gusset and carries out aligning and support to determine
Position；
Positioning clamps column unit：The edge of chassis unit is vertically installed at, frame is always spelled to gusset into luggage
Clamping fixed, its upper part is equipped with clamp assembly and electrical quick-inserting unit.
Further, the chassis unit includes chassis and the external equipment arranged on chassis side
Connector.
Further, the positioning, which clamps column unit, includes four columns, the clamp assembly and electrical quick-inserting
Unit is fixedly mounted on column.
Further, the column is equipped with fixture sensors in place and vehicle cab recognition sensor, the fixture group
Part includes being used to position CYTEC cylinders and clamping cylinder that gusset always spells frame all directions.Using the guide rail direction of rail unit as Y
To, with straight up for Z-direction, using chassis direction as X to, then CYTEC cylinders be used to positioning gusset always spell the XZ of frame to,
Clamping cylinder is used to position Y-direction, ensures that gusset is always spelled frame and fixed in all directions.
Further, the electrical quick-inserting unit include electrical quick-inserting erection support, electrical quick-inserting female end component and
Fixture male end sensors in place.
Further, the guide support unit includes roller erection support, the guiding on roller erection support
Roller group and sensors in place are corrected, guiding correction roller group includes front and rear rolling wheel and upper bottom roller.
Further, the rail unit includes guide track mount, locating part and transfer equipment sensors in place.
The utility model specific work process is, the gusset corresponding to vehicle always spells frame with its transfer equipment along guide rail list
Member enters the system welding job, and guide support unit always spells gusset frame and carries out guiding correction, adjusts its position, positioning
Clamp the sensor on column unit and detect that gusset always spells frame into after accurate station, positioning clamps the car on column unit
Type identification sensor verifies positioned gusset and always spells whether frame fixture matches with the vehicle of required welding at present, after confirmation,
After gusset is always spelled the frame fixture progress pre- clamping and positioning of Y-direction by the clamping cylinder that positioning is clamped on column unit, CYTEC cylinders pair
The XYZ of frame is clamped positioning to mechanism, and the robot in station welds the vehicle afterwards.It can carry out single or more
Kind vehicle production, switching mode are that Grazing condition switches.Need transfer equipment always spelling frame with the gusset to work when production
When frame disengaging switches over operation, electrical quick-inserting unit always spells the corresponding port connection of frame with gusset to provide corresponding power supply
With source of the gas and maintain the normal operating conditions of the frock, its extending action it is parallel with other processes in welding post into
OK, it is not take up pitch time.
Compared with prior art, it is specially the advantages of the utility model：
1st, the utility model is provided with the rail unit always spelled the mobile equipment of frame with conveying gusset and docked, convenient
Matched with a upper process, in that context it may be convenient to which gusset frame is delivered in the system station.
2nd, the utility model is provided with guide support unit, be provided with guide support unit be oriented to correction roller group and
Sensors in place, front and rear, adjustment up and down can be carried out by being oriented to correction roller group, and the convenient gusset frame adjusted into station, makes side
Peripheral frame frame is accurately adjusted to predetermined station.
3rd, the utility model is provided with positioning in the surrounding of chassis unit and clamps column unit, and vertical in positioning clamping
There is provided offside peripheral frame frame on pole unit to be clamped fixed cylinder assembly and sensors in place, vehicle cab recognition sensor,
It can be allowed to carry out precision positioning, to ensure to be smoothed out in operations such as follow-up assembled, welding.
4th, the utility model positioning method is simple and reliable, and repetitive positioning accuracy is high, greatly improves automobile body welding quality, realizes
Multi-vehicle-type mixed production, high beat, high flexibility, modularized design, equipment can be carried out according to account planning and is incremented by without influencing to give birth to
Production.
Brief description of the drawings
Fig. 1 is the general structure schematic diagram of the utility model device；
Fig. 2 is the structure diagram of the utility model chassis unit；
Fig. 3 is the structure diagram that the utility model positioning clamps column unit；
Fig. 4 is the structure diagram of the utility model electrical quick-inserting unit；
Fig. 5 is the structure diagram of the utility model guide support unit；
Fig. 6 is the structure diagram of the utility model rail unit；
In figure：1- chassis units；11- chassis；12- base anchors；13- adjustment plates；14- external equipments connect
Part；15- pattern cover boards；16- tie-beams；2- positioning clamps column unit；21- columns；22-CYTEC cylinders；23- clamping cylinders；
24- fixture sensors in place；25- vehicle cab recognition sensors；3- electrical quick-inserting units；31- electrical quick-inserting erection supports；32- electricity
Gas inserts female end component soon；33- fixture male end sensors in place；4- guide support units；41- roller erection supports；The front and rear rollings of 42-
Wheel；The upper bottom rollers of 43-；44- sensors in place；5- rail units；51- guide track mounts；52- locating parts；53- transfer equipment arrives
Level sensor.
Embodiment
The utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
It is a kind of always to spell the steel structures coating of frame precision positioning for gusset, as shown in Figure 1, being welded production for white body
Line, including：
Chassis unit 1：Arranged on bottom, for the support and installation of each functional unit, as shown in Fig. 2, chassis
Unit 1 includes a pair of of chassis 11, the adjustment plate 13 arranged on 11 lower end of chassis, the decorative pattern arranged on 11 top of chassis
Cover board 15 and the external equipment connector 14 arranged on 11 side of chassis, 13 lower part of adjustment plate are equipped with base anchor 12, bottom plate
Connected between frame 11 by tie-beam 16.
Rail unit 5：On chassis unit 1, the mobile equipment that frame is always spelled with conveying gusset is docked, such as
Shown in Fig. 6, including guide track mount 51, locating part 52 and transfer equipment sensors in place 53.
Guide support unit 4：On chassis unit 1, frame is always spelled to gusset and carries out aligning and support
Positioning, as shown in figure 5, the guiding including roller erection support 41, on roller erection support 41 is corrected roller group and arrived
Level sensor 44, being oriented to correction roller group includes front and rear rolling wheel 42 and upper bottom roller 43.
Positioning clamps column unit 2：The edge of chassis unit 1 is vertically installed at, frame progress is always spelled to gusset
Clamping is fixed, and its upper part is equipped with clamp assembly and electrical quick-inserting unit 3, as shown in figure 3, positioning, which clamps column unit 2, includes four
Root post 21, clamp assembly and electrical quick-inserting unit 3 are fixedly mounted on column 21, and column 21 is equipped with fixture sensors in place
24 and vehicle cab recognition sensor 25, clamp assembly includes being used to position CYTEC cylinders 22 and folder that gusset always spells frame all directions
Tight cylinder 23.If it is X to then using chassis direction with straight up for Z-direction using the guide rail direction of rail unit as Y-direction
CYTEC cylinders 22 always spell the XZ of frame to clamping cylinder 23 is used to position Y-direction, ensures that gusset always spells frame for positioning gusset
Fixed in all directions.As shown in figure 4, electrical quick-inserting unit 3 includes electrical quick-inserting erection support 31, electrical quick-inserting female end
Component 32 and fixture male end sensors in place 33.
During specific works, the transfer equipment that loading gusset always spells frame enters the system welding job along rail unit 5,
Guide support unit 4 always spells gusset frame and carries out guiding correction, adjusts its position, and positioning clamps the sensing on column unit 2
Device detects that gusset always spells frame into after accurate station, and positioning clamps the vehicle cab recognition sensor calibration institute on column unit 2
The gusset of positioning always spells whether frame fixture matches with the vehicle of required welding at present, and after confirmation, positioning is clamped on column unit 2
CYTEC cylinders and clamping cylinder gusset is always spelled into frame fixture and is clamped positioning, the robot in station is to this afterwards
Vehicle is welded.Need with the gusset to work always to spell transfer equipment frame when production and depart from and switch over operation
When, electrical quick-inserting unit 3 always spells the corresponding port connection of frame with gusset to provide corresponding power supply and source of the gas and maintain the work
The normal operating conditions of dress.
Claims (7)
1. a kind of steel structures coating that frame precision positioning is always spelled for gusset, for white body welding and assembling production lines, its feature exists
In, including：
Chassis unit (1)：Arranged on bottom, support and installation for each functional unit；
Rail unit (5)：On chassis unit (1), the mobile equipment that frame is always spelled with conveying gusset is docked；
Guide support unit (4)：On chassis unit (1), frame is always spelled to gusset and carries out aligning and support
Positioning；
Positioning clamps column unit (2)：The edge of chassis unit (1) is vertically installed at, frame progress is always spelled to gusset
Clamping is fixed, and its upper part is equipped with clamp assembly and electrical quick-inserting unit (3).
A kind of 2. steel structures coating that frame precision positioning is always spelled for gusset according to claim 1, it is characterised in that
The chassis unit (1) includes chassis (11) and the external equipment connector arranged on chassis (11) side
(14)。
A kind of 3. steel structures coating that frame precision positioning is always spelled for gusset according to claim 1, it is characterised in that
The positioning, which clamps column unit (2), includes four columns (21), and the clamp assembly and electrical quick-inserting unit (3) are fixed
On column (21).
A kind of 4. steel structures coating that frame precision positioning is always spelled for gusset according to claim 3, it is characterised in that
The column (21), which is equipped with fixture sensors in place (24) and vehicle cab recognition sensor (25), the clamp assembly, to be included
The CYTEC cylinders (22) and clamping cylinder (23) of frame all directions are always spelled for positioning gusset.
A kind of 5. steel structures coating that frame precision positioning is always spelled for gusset according to claim 1, it is characterised in that
It is public that the electrical quick-inserting unit (3) includes electrical quick-inserting erection support (31), electrical quick-inserting female end component (32) and fixture
Hold sensors in place (33).
A kind of 6. steel structures coating that frame precision positioning is always spelled for gusset according to claim 1, it is characterised in that
The guide support unit (4) includes roller erection support (41), the guiding correction rolling on roller erection support (41)
Wheel group and sensors in place (44), guiding correction roller group include front and rear rolling wheel (42) and upper bottom roller (43).
A kind of 7. steel structures coating that frame precision positioning is always spelled for gusset according to claim 1, it is characterised in that
The rail unit (5) includes guide track mount (51), locating part (52) and transfer equipment sensors in place (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721351887.4U CN207358452U (en) | 2017-10-19 | 2017-10-19 | A kind of steel structures coating that frame precision positioning is always spelled for gusset |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721351887.4U CN207358452U (en) | 2017-10-19 | 2017-10-19 | A kind of steel structures coating that frame precision positioning is always spelled for gusset |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207358452U true CN207358452U (en) | 2018-05-15 |
Family
ID=62419559
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721351887.4U Active CN207358452U (en) | 2017-10-19 | 2017-10-19 | A kind of steel structures coating that frame precision positioning is always spelled for gusset |
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| CN (1) | CN207358452U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108406209A (en) * | 2018-05-21 | 2018-08-17 | 二工防爆科技股份有限公司 | A kind of explosion proof control case explosion suppresion surface welder |
| CN108788542A (en) * | 2018-05-16 | 2018-11-13 | 安徽猎豹汽车有限公司 | A kind of weld car flexibility assembly mechanism |
| CN109676304A (en) * | 2017-10-19 | 2019-04-26 | 上汽大众汽车有限公司 | A kind of steel structures coating for always spelling frame precision positioning for side wall |
-
2017
- 2017-10-19 CN CN201721351887.4U patent/CN207358452U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676304A (en) * | 2017-10-19 | 2019-04-26 | 上汽大众汽车有限公司 | A kind of steel structures coating for always spelling frame precision positioning for side wall |
| CN108788542A (en) * | 2018-05-16 | 2018-11-13 | 安徽猎豹汽车有限公司 | A kind of weld car flexibility assembly mechanism |
| CN108406209A (en) * | 2018-05-21 | 2018-08-17 | 二工防爆科技股份有限公司 | A kind of explosion proof control case explosion suppresion surface welder |
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