CN207357496U - A kind of automatic ceramic glue spreading apparatus based on machine vision - Google Patents
A kind of automatic ceramic glue spreading apparatus based on machine vision Download PDFInfo
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- CN207357496U CN207357496U CN201721153615.3U CN201721153615U CN207357496U CN 207357496 U CN207357496 U CN 207357496U CN 201721153615 U CN201721153615 U CN 201721153615U CN 207357496 U CN207357496 U CN 207357496U
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Abstract
The utility model discloses a kind of automatic ceramic glue spreading apparatus based on machine vision, include master control system, light-source system, image capturing system, light curtain detecting system, range-measurement system, kinematic system, electric control system and coating system, method to comprise the following steps：After light curtain detecting system detects light curtain in place, range-measurement system measures the height of ceramic component, gathers ceramic component view data by image capturing system, and obtain gluing track by master control system；Master control system powered motion system, control coating system carry out gluing according to gluing track to ceramic component.The utility model realizes the calculating to ceramic component gluing track and automatic glue application by master control system, kinematic system, coating system combination image capturing system etc., when especially gluing is complex-shaped, efficient, the gluing stable quality of automatic glue application.The utility model can be widely applied to field of ceramic processing as a kind of automatic ceramic glue spreading apparatus based on machine vision.
Description
Technical field
It the utility model is related to field of ceramic processing, especially a kind of automatic ceramic glue spreading apparatus based on machine vision.
Background technology
In ceramic utensil manufacturing process, it is necessary in one layer of glue of ceramic floor gluing, to play anti-skidding, anti-scratch, noise reduction
And other effects, at present, this coating technique relies primarily on worker and has been manually done.Since China's ceramic utensil yield is huge, manual gluing
Inefficiency, labor intensity is big, and at work between it is permanent in the case of, human eye vision is easily tired, human eye is injured it is big,
And easily occurring situations such as disconnected glue, excessive glue during gluing, producing substandard products, cause the waste of material and the energy.If
After ceramic vision coating system, it is ensured that the uniformity of technique, ensures the stability and accuracy of gluing process, improves
Gluing efficiency, liberates labour, meets the demand of large-scale industrial production.
The gluing means of field application at present mainly manually carry out manual gluing.Manual gluing mainly utilizes human eye
Glue sites needed for observation is definite, hold extruded type glue rifle and carry out gluing, when artificial trick coordinates progress gluing, exist and ask as follows
Topic：
(1), when artificial trick coordinates, it is impossible to the regular figures such as straight line, circle are drawn exactly, and ceramic shape has significant portion
It is regular shape, and the position of required gluing is narrow and small, so when the profile of artificial gluing ceramics, easily produces excessive glue；
(2), when ceramic utensil size is larger, manually carry out gluing and easily break, it is impossible to one-pass molding；
(3), it is customization utensil to have quite a few in ceramic utensil, complex-shaped, artificial gluing difficulty increase；
(4), artificial gluing be easy to cause visual fatigue, will ultimately result in deterioration in quality；
(5), substantial amounts of manpower is needed, labour cost is higher；
(6), artificial gluing cannot be guaranteed the uniformity of product coating technique；
(7), artificial gluing inefficiency, does not meet the demand of large-scale industrial production.
Machine vision is exactly to replace human eye with machine to measure and judge.NI Vision Builder for Automated Inspection is produced by machine vision
Product (i.e. image-pickup device, is divided to two kinds of CMOS and CCD) will be ingested target and be converted into picture signal, send dedicated image to
Processing system, obtains the shape information of target subject, according to the information such as pixel distribution and brightness, color, is transformed into digitlization letter
Number；Picture system carries out these signals various computings to obtain clarification of objective, and then existing to control according to the result of differentiation
The device action of field.
Utility model content
In order to solve the above-mentioned technical problem, the purpose of this utility model is：A kind of high efficiency based on machine vision is provided
With the automatic ceramic glue spreading apparatus of high stability.
Technical solution is used by the utility model：A kind of automatic ceramic glue spreading apparatus based on machine vision, including
There are master control system, light-source system, image capturing system, light curtain detecting system, range-measurement system, kinematic system, electrical control system
System and coating system, the output terminal of the master control system are respectively connected to the input terminal and electric control system of light-source system
Input terminal, the output terminal of the electric control system are respectively connected to the input terminal of coating system and the input terminal of kinematic system,
The objective table for placing ceramic device is provided with the kinematic system, the input terminal of the master control system is respectively connected to
Output terminal, the output terminal of light curtain detecting system and the output terminal of range-measurement system of image capturing system.
Further, the master control system includes signal detection module, data acquisition module, image processing module and fortune
Dynamic control module, the input terminal of the signal detection module are respectively connected to the output terminal and range-measurement system of light curtain detecting system
Output terminal, the input terminal of the data acquisition module are connected to the output terminal of image capturing system, the motion-control module
Output terminal is connected to the input terminal of electric control system, and the output terminal of the data acquisition module is connected by image processing module
To the input terminal of motion-control module.
Further, the light-source system uses array light source, area array light source, a word light source, sphere shape light or square light source.
Further, the light-source system is using LED light source, halogen light source, three primary light source, infrared light supply, ultraviolet source
Or X-ray source.
Further, the range-measurement system uses laser ranging module.
Further, luminance adjustment module is included in the master control system, the output terminal of the luminance adjustment module connects
The input terminal of light-source system is connected to, the light-source system uses adjustable light sources.
Further, the kinematic system is XYZW four-axis systems, and wherein XYZ axis is used for the space three-dimensional for controlling coating system
Movement, W axis are used for the lifting for controlling ceramic component.
Further, the electric control system includes motor drive module and applies adhesive control module, the motor driving
The output terminal of module is connected to the input terminal of kinematic system, and the output terminal for applying adhesive control module is connected to the defeated of coating system
Enter end.
Further, the coating system includes controls gas for rubber moulding block and air pressure control module, the master control system
Pressure control module driving supplies rubber moulding block.
The beneficial effect of the utility model device is：The utility model passes through master control system, kinematic system, coating system
With reference to image capturing system etc., the calculating to ceramic component gluing track and automatic glue application are realized, especially gluing shape is answered
When miscellaneous, efficient, the gluing stable quality of automatic glue application.
Brief description of the drawings
Fig. 1 is the structure diagram of the utility model device；
Fig. 2 is the structure diagram of one specific embodiment of the utility model device；
Fig. 3 is the kinematic system structure chart in one specific embodiment of the utility model device.
Embodiment
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings：
With reference to Fig. 1, a kind of automatic ceramic glue spreading apparatus based on machine vision, include master control system, light-source system,
Image capturing system, light curtain detecting system, range-measurement system, kinematic system, electric control system and coating system, the main control
The output terminal of system is respectively connected to the input terminal of light-source system and the input terminal of electric control system, the electric control system
Output terminal be respectively connected to the input terminal of coating system and the input terminal of kinematic system, be provided with and be used in the kinematic system
The objective table of placing ceramic device, the input terminal of the master control system are respectively connected to the output terminal of image capturing system, light
The curtain output terminal of detecting system and the output terminal of range-measurement system.
With reference to Fig. 2 a specific embodiment, which includes master control system 1, light-source system 2, image capturing system 3,
Light curtain detecting system 4, range-measurement system 5, kinematic system 6, electric control system 7 and coating system 8, its specific workflow are：
Whether in place light curtain is first detected by light curtain detecting system 4, if it is not, then needing to start light-source system 2, the light source system shown in Fig. 2
System 2 is arranged at the surface of kinematic system 6, in addition, light-source system 2 can be also arranged to oblique upper, the side of kinematic system 6
The positions such as face, realize the three-dimensional motion space illumination to kinematic system 6；If light curtain is in place, fortune is measured by range-measurement system 5
The height of ceramic component (device is not shown in fig. 2) in dynamic system 6, then by image capturing system 3 to ceramic component
View data be acquired, master control system 1 handles the height and view data of ceramic component, obtains gluing rail
Mark, last master control system 1 control coating system 8 according to gluing track by 7 powered motion system 6 of electric control system
Gluing operation is carried out to ceramic component.Image capturing system 3, range-measurement system 5 and coating system 8 are arranged at the ceramic utensil
Top, and the light curtain is arranged on the side of the ceramic utensil to level detecting apparatus 4
Preferred embodiment is further used as, the master control system includes signal detection module, data acquisition module
Block, image processing module and motion-control module, the input terminal of the signal detection module are respectively connected to light curtain detecting system
Output terminal and range-measurement system output terminal, for receiving light curtain detection signal and distance measuring signal；The data acquisition module
Input terminal be connected to the output terminal of image capturing system, for receiving the view data of image capturing system acquisition；The fortune
The output terminal of dynamic control module is connected to the input terminal of electric control system, for by gluing track data sending to electrical control
System, the output terminal of the data acquisition module are connected to the input terminal of motion-control module by image processing module.
Signal detection module receives light curtain detection signal and distance measuring signal, light curtain in place and ceramic component in place after,
Image capturing system obtains view data；View data is sent to image processing module and handles to obtain gluing by data acquisition module
Track data, motion-control module is by gluing track data sending to electric control system.
Be further used as preferred embodiment, the light-source system using array light source, area array light source, a word light source,
Sphere shape light or square light source；Light-source system 2 as shown in Figure 2 is then to use square light source.
Be further used as preferred embodiment, the light-source system using LED light source, halogen light source, three primary light source,
Infrared light supply, ultraviolet source or X-ray source.
Preferred embodiment is further used as, the range-measurement system uses laser ranging module.
Preferred embodiment is further used as, luminance adjustment module, the brightness are included in the master control system
The output terminal of adjustment module is connected to the input terminal of light-source system, and the light-source system uses adjustable light sources.
Preferred embodiment is further used as, the kinematic system is XYZW four-axis systems, and wherein XYZ axis is used to control
The spatial three-dimensional movement of coating system, W axis are used for the lifting for controlling ceramic component.
A specific embodiment structure of kinematic system can refer to Fig. 3 in the utility model, and the Y-axis wherein shown in figure has two
Root guide rail links, XY axis composition gantry frame structure, XYZ axis aggregate motion Special composition three-dimensional motions, and the coating system is set
In on Z axis, W axis as depicted can driving objective table lifting, so as to control ceramic component in the gluing range of system.
Preferred embodiment is further used as, the electric control system includes motor drive module and gluing control
Module, the output terminal of the motor drive module are connected to the input terminal of kinematic system, the output terminal for applying adhesive control module
It is connected to the input terminal of coating system.
The electric control system is further included for above-mentioned light-source system, image capturing system, light curtain detecting system, survey
The power module being powered away from system, kinematic system and coating system.
Preferred embodiment is further used as, the coating system includes for rubber moulding block and air pressure control module, institute
State the driving of master control system control pressure control module and supply rubber moulding block, glue is supplied by being realized to the air pressure adjustment for rubber moulding block
Give, the control of the action such as gel quantity, plastic emitting diameter.
The workflow of the utility model device is further described with reference to Fig. 2 and 3：First after starter, use
Person's feeding, ceramic component to be processed is positioned over above the objective table on W axis, is started W axis and is carried stage movement, works as light curtain
After detection device 3 detects ceramic component gluing plane in place, signal in place is sent to master control system 1；Kinematic system 6 will be surveyed
Moved to away from device 5 above ceramic component, apply gel outlet and the relative altitude of gluing plane needed for ceramics with default, specifically really
Determine the height of lifting needed for objective table, return altitude parameter is to master control system 1, while W axis is moved to the height that previous step determines
Degree；XYZ axis is moved to origin by kinematic system 6, and image collecting device 3 gathers image and is transferred to master control system 1；Main control
System 1 handles image, and generates gluing movement track parameters and gluing work parameter；Master control system 1 is believed by sending
Motor drive module in number electric control system 7 and adhesive control module is applied, then kinematic system 6 and coating system 8 are carried out
Control, so as to be controlled to gluing track and gluing parameter；After the completion of gluing, each axis returns to origin, and artificial blanking is machined
Ceramic component, one action flow complete.
Above is the preferable of the utility model is implemented to be illustrated, but the utility model is created and is not limited to institute
State embodiment, those skilled in the art can also make a variety of etc. on the premise of without prejudice to the utility model spirit
With conversion or replace, these equivalent deformations or replacement are all contained in the application claim limited range.
Claims (9)
- A kind of 1. automatic ceramic glue spreading apparatus based on machine vision, it is characterised in that：Include master control system, light source system System, image capturing system, light curtain detecting system, range-measurement system, kinematic system, electric control system and coating system, the master The output terminal of control system is respectively connected to the input terminal of light-source system and the input terminal of electric control system, the electrical control The output terminal of system is respectively connected to the input terminal of coating system and the input terminal of kinematic system, is provided with the kinematic system For the objective table of placing ceramic device, the input terminal of the master control system is respectively connected to the output of image capturing system The output terminal at end, the output terminal of light curtain detecting system and range-measurement system.
- A kind of 2. automatic ceramic glue spreading apparatus based on machine vision according to claim 1, it is characterised in that：The master Control system includes signal detection module, data acquisition module, image processing module and motion-control module, the signal inspection The input terminal for surveying module is respectively connected to the output terminal of light curtain detecting system and the output terminal of range-measurement system, the data acquisition module The input terminal of block is connected to the output terminal of image capturing system, and the output terminal of the motion-control module is connected to electrical control system The input terminal of system, the output terminal of the data acquisition module are connected to the input of motion-control module by image processing module End.
- A kind of 3. automatic ceramic glue spreading apparatus based on machine vision according to claim 1, it is characterised in that：The light Source system uses array light source, area array light source, a word light source, sphere shape light or square light source.
- A kind of 4. automatic ceramic glue spreading apparatus based on machine vision according to claim 1, it is characterised in that：The light Source system uses LED light source, halogen light source, three primary light source, infrared light supply, ultraviolet source or X-ray source.
- A kind of 5. automatic ceramic glue spreading apparatus based on machine vision according to claim 1, it is characterised in that：The survey Laser ranging module is used away from system.
- A kind of 6. automatic ceramic glue spreading apparatus based on machine vision according to claim 1, it is characterised in that：The master Including luminance adjustment module in control system, the output terminal of the luminance adjustment module is connected to the input terminal of light-source system, The light-source system uses adjustable light sources.
- A kind of 7. automatic ceramic glue spreading apparatus based on machine vision according to claim 1, it is characterised in that：The fortune Dynamic system is XYZW four-axis systems, and wherein XYZ axis is used for the spatial three-dimensional movement for controlling coating system, and W axis is used to control ceramics The lifting of device.
- A kind of 8. automatic ceramic glue spreading apparatus based on machine vision according to claim 1, it is characterised in that：The electricity Gas control system includes motor drive module and applies adhesive control module, and the output terminal of the motor drive module is connected to movement The input terminal of system, the output terminal for applying adhesive control module are connected to the input terminal of coating system.
- A kind of 9. automatic ceramic glue spreading apparatus based on machine vision according to claim 1, it is characterised in that：The painting Colloid system includes supplies rubber moulding for rubber moulding block and air pressure control module, the master control system control pressure control module driving Block.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721153615.3U CN207357496U (en) | 2017-09-08 | 2017-09-08 | A kind of automatic ceramic glue spreading apparatus based on machine vision |
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| CN201721153615.3U CN207357496U (en) | 2017-09-08 | 2017-09-08 | A kind of automatic ceramic glue spreading apparatus based on machine vision |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107597497A (en) * | 2017-09-08 | 2018-01-19 | 佛山缔乐视觉科技有限公司 | A kind of automatic ceramic glue spreading apparatus and method based on machine vision |
| CN109470704A (en) * | 2018-05-31 | 2019-03-15 | 武汉深海弈智科技有限公司 | A kind of automobile brake support defects of vision detection system and its detection method |
| CN111665256A (en) * | 2019-03-08 | 2020-09-15 | 苏州元承科技有限公司 | Surface defect detection equipment based on machine vision |
-
2017
- 2017-09-08 CN CN201721153615.3U patent/CN207357496U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107597497A (en) * | 2017-09-08 | 2018-01-19 | 佛山缔乐视觉科技有限公司 | A kind of automatic ceramic glue spreading apparatus and method based on machine vision |
| CN109470704A (en) * | 2018-05-31 | 2019-03-15 | 武汉深海弈智科技有限公司 | A kind of automobile brake support defects of vision detection system and its detection method |
| CN111665256A (en) * | 2019-03-08 | 2020-09-15 | 苏州元承科技有限公司 | Surface defect detection equipment based on machine vision |
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