CN207347381U - A kind of melting furnaces card neck structure of energy-saving solar encapsulating material - Google Patents
A kind of melting furnaces card neck structure of energy-saving solar encapsulating material Download PDFInfo
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- CN207347381U CN207347381U CN201721183174.1U CN201721183174U CN207347381U CN 207347381 U CN207347381 U CN 207347381U CN 201721183174 U CN201721183174 U CN 201721183174U CN 207347381 U CN207347381 U CN 207347381U
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Abstract
The utility model discloses a kind of melting furnaces card neck structure of energy-saving solar encapsulating material, card neck, support steel grating and cover board are installed above bottom plate, card neck connection support steel grating, card neck includes channel body, protrusion wall, card neck side wall and contact plate, unhurried current groove is offered at the top of contact plate, unhurried current groove is located at the inner side of card neck side wall, the both ends connection protrusion wall of card neck side wall, one end interface channel body of wall is protruded, the inner side of channel body is equipped with support steel grating;The melting furnaces card neck structure of this energy-saving solar encapsulating material, it is energy saving to achieve the purpose that to reduce the regurgitant volume of glass metal by installing card neck in the inner side of original channel body, whole card neck structure does not influence kiln overall structural integrity, the erosion of card neck entrance corner brick is also reduced, glass metal is greatly reduced by contracting stream, glass metal surface velocity twice, glass metal homogenizing is strengthened, glass metal uniformity improves, while reduces energy consumption, energy conservation and environmental protection.
Description
Technical field
Technical field of solar is the utility model is related to, is specially a kind of melting furnaces card neck of energy-saving solar encapsulating material
Structure.
Background technology
With national energy-saving emission reduction implementation, country greatly develops novel energy in energy policy, wherein utilizing
The photovoltaic generation of solar energy achieves the situation that burst is pushed ahead vigorously in recent years, and the encapsulating material of crystal silicon photovoltaic battery is using special flower pattern
Low iron rolled glass, the demand of this solar energy packaged glass material are also increasingly vigorous.The low iron rolled glass of special flower pattern
Production is using calendering technology working system, general kiln type that the kiln of glass smelting is produced using plate glass.Melting furnaces
Agent structure includes:Melting end, card neck, work department(Path)Three parts.Wherein card neck is structurally characterized in that:Pond width, breastwork
It is short, arch top is low, the function of card neck structure:First, the segmentation to the kiln gas compartment, suitably separates melting end and cooling end
Open, to obstruct the influence of the temperature of melting end, furnace pressure, atmosphere to cooling end;The segmentation of two glass metals, glass metal is from melting end stream
During through card neck, liquid stream section have passed through the change procedure of " wide one narrow one is wide ", and certain stirring is generated to glass glass liquid stream
Effect, improves the component of glass metal, temperature, the uniformity of density.Melt flow increase in existing kiln, kiln glass
Glass liquid is longitudinally significantly increased flow, and glass metal flows through the stream that card neck is back to melting end to Access flow, from path through card neck
Amount increases to ordinary plate glass kiln glass metal to three times of flow, causes energy consumption to be significantly increased, simultaneously because flowing through card neck
To flow increase, temperature of glass liquid is also high, and erosion to card neck turning pool wall aggravates, and furnace service life is seriously affected, to safety
Production constitutes a threat to.
Utility model content
The purpose of this utility model is to provide a kind of melting furnaces card neck structure of energy-saving solar encapsulating material, possess not
While kiln overall structure, the advantages of circulation area is to reduce energy consumption, while ensure product quality is reduced, solves existing skill
The problem of in art.
To achieve the above object, the utility model provides following technical solution:A kind of energy-saving solar encapsulating material
Melting furnaces card neck structure, including bottom plate, card neck, support steel grating and cover board, the card neck connection are provided with above the bottom plate
Steel grating is supported, card neck includes channel body, protrusion wall, card neck side wall and contact plate, channel body, protrusion wall and card neck side wall
It is fixedly connected with the upper surface of contact plate, unhurried current groove is offered at the top of contact plate, unhurried current groove is located at the inner side of card neck side wall,
The both ends connection protrusion wall of card neck side wall, protrudes one end interface channel body of wall, the inner side of channel body is equipped with supporting steel lattice
Grid;Support steel grating and card neck side wall and the protrusion wall is connected, and supports steel grating to include smooth stent, stretching wall and I-shaped
Steelframe, the inner wall of the both ends interface channel body of the smooth stent, smooth stent are fixedly connected with one end of stretching wall, stretching wall
The other end be fixedly connected with thermal insulation layer, stretching wall passes through the inner wall that thermal insulation layer connects card neck side wall, the side peace of smooth stent
Equipped with I-shaped steelframe, cover board is installed at the top of I-shaped steelframe, cover board is located at the surface of contact plate.
Preferably, the cross section of the unhurried current groove is a kind of component of triangular structure.
Preferably, the protrusion wall forms 90 degree of angles with card neck side wall.
Preferably, the spacing for being smaller than channel body of the card neck side wall.
Preferably, the side of the protrusion wall and 666 millimeters of the side interval of channel body.
Compared with prior art, the beneficial effects of the utility model are as follows:The melting furnaces of this energy-saving solar encapsulating material
Card neck structure, by installing card neck in the inner side of original channel body, to reduce the regurgitant volume of glass metal, to reach energy saving mesh
, whole card neck structure does not influence kiln overall structural integrity, also reduces the erosion of card neck entrance corner brick, glass metal
By the stream that contracts twice, glass metal surface velocity is greatly reduced, and glass metal homogenizing is strengthened, and glass metal uniformity improves, at the same time
Reduce energy consumption, energy conservation and environmental protection.
Brief description of the drawings
Fig. 1 is the overall structure cross-sectional view of the utility model;
Fig. 2 is the overall structure schematic top plan view of the utility model;
Fig. 3 is the card neck schematic diagram of the utility model;
Fig. 4 is the unhurried current groove schematic diagram of the utility model.
In figure:1 bottom plate, 2 card necks, 21 channel bodies, 22 protrusion walls, 23 card neck side walls, 24 contact plates, 25 unhurried current grooves, 3
Support steel grating, 31 smooth stents, 32 stretching walls, 33 I-shaped steelframes, 34 thermal insulation layers, 4 cover boards.
Embodiment
The following is a combination of the drawings in the embodiments of the present utility model, and the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are without making creative work
All other embodiments obtained, shall fall within the protection scope of the present invention.
Please refer to Fig.1-4, a kind of melting furnaces card neck structure of energy-saving solar encapsulating material, including bottom plate 1, bottom plate 1
Top, which is provided with card neck 2, support steel grating 3 and cover board 4, card neck 2, can effectively reduce the regurgitant volume of glass metal, to reach energy saving
Purpose, the connection support steel grating 3 of card neck 2, support steel grating 3 plays the role of supporting card neck 2, and card neck 2 includes channel body
21st, protrude wall 22, card neck side wall 23 and contact plate 24, channel body 21, protrusion wall 22 and card neck side wall 23 with contact plate 24
Upper surface be fixedly connected, the top of contact plate 24 offers unhurried current groove 25, and glass metal can be reduced by installing unhurried current groove 25
Flow velocity, the further regurgitant volume for reducing glass metal in the unit interval, the cross section of unhurried current groove 25 is a kind of triangular structure
Component, such glass metal flow through unhurried current groove 25 can obtain certain obstruction, flow velocity decreases, unhurried current groove 25 be located at card neck side
The inner side of wall 23, the both ends connection protrusion wall 22 of card neck side wall 23, protrudes wall 22 and card neck side wall 23 is installed on original passage sheet
The inner side of body 21, protrusion wall 22 form 90 degree of angles with card neck side wall 23, and overall path diminishes, and can so make melt flow
When obtain protrusion wall 22 buffering, the spacing for being smaller than channel body 21 of card neck side wall 23, reduce melt flow when
Circulation area, protrudes one end interface channel body 21 of wall 22, protrudes the side of wall 22 and the side interval 666 of channel body 21
Millimeter, corner's temperature of such channel body 21 is relatively low, mitigates erosion of the glass metal to channel body 21, while passage
Agio bag is not required on the outside of the corner brick of body 21, the security of card neck structure is protected, and the inner side of channel body 21 is equipped with
Support steel grating 3;Support steel grating 3 and card neck side wall 23 and protrusion wall 22 are connected, support steel grating 3 including smooth stent 31,
Stretching wall 32 and I-shaped steelframe 33, the inner wall of the both ends interface channel body 21 of smooth stent 31, smooth stent 31, which is fixed, to be connected
One end of stretching wall 32 is connect, the other end of stretching wall 32 is fixedly connected with thermal insulation layer 34, and stretching wall 32 is connected by thermal insulation layer 34
The inner wall of card neck side wall 23, the side of smooth stent 31 are provided with I-shaped steelframe 33, and the top of I-shaped steelframe 33 is provided with
Cover board 4, cover board 4 are located at the surface of contact plate 24.
The melting furnaces card neck structure of this energy-saving solar encapsulating material, the top of bottom plate 1 are provided with card neck 2, supporting steel lattice
Grid 3 and cover board 4, the regurgitant volume of glass metal can be effectively reduced after installing card neck 2, energy saving to achieve the purpose that, contact plate 24
Top offers unhurried current groove 25, and the flow velocity of glass metal can be reduced by installing unhurried current groove 25, further to reduce the unit interval
The regurgitant volume of interior glass metal, wherein the cross section of unhurried current groove 25 is a kind of component of triangular structure, such glass metal flows through slow
Flow velocity is reduced during chute 25, protrudes wall 22 and card neck side wall 23 is installed on the inner side of original channel body 21, overall path
Diminish, when melt flow obtains the buffering of protrusion wall 22, protrudes the side of wall 22 and the milli of side interval 666 of channel body 21
Rice, can so reduce the temperature of 21 corner of channel body, mitigate erosion of the glass metal to channel body 21, while card neck structure
Security be protected, the inner side of channel body 21 is equipped with support steel grating 3, and support steel grating 3 is used to support card neck 2;It is whole
A card neck structure does not influence kiln overall structural integrity, and especially need not import and export space structure to card neck changes
To make, glass metal is flowed through in passage path from melting end by card neck 2, and card neck entrance corner brick region becomes liquid stream buffering area,
The erosion of card neck entrance corner brick is significantly alleviated, glass metal is greatly reduced by contracting stream, glass metal surface velocity twice, glass
Liquid homogenizing is strengthened, and glass metal uniformity improves, while reduces energy consumption, energy conservation and environmental protection.
In summary:The melting furnaces card neck structure of this energy-saving solar encapsulating material, by original channel body 21
Card neck 2 is installed in inner side, and energy saving to achieve the purpose that to reduce the regurgitant volume of glass metal, whole card neck structure integrally ties kiln
Structure integrality does not influence, and also reduces the erosion of card neck entrance corner brick, glass metal is by contracting stream twice, glass metal surface velocity
It is greatly reduced, glass metal homogenizing is strengthened, and glass metal uniformity improves, while reduces energy consumption, energy conservation and environmental protection.
While there has been shown and described that the embodiment of the utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out with a variety of changes in the case where not departing from the principle of the utility model and spirit, repaiied
Change, replace and modification, the scope of the utility model are defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of melting furnaces card neck structure of energy-saving solar encapsulating material, including bottom plate(1), it is characterised in that:The bottom plate
(1)Top card neck is installed(2), support steel grating(3)And cover board(4), the card neck(2)Connection support steel grating(3), card
Neck(2)Including channel body(21), protrusion wall(22), card neck side wall(23)And contact plate(24), channel body(21), protrusion wall
(22)With card neck side wall(23)And contact plate(24)Upper surface be fixedly connected, contact plate(24)Top offer unhurried current groove
(25), flow slowly groove(25)Positioned at card neck side wall(23)Inner side, card neck side wall(23)Both ends connection protrusion wall(22), protrude wall
(22)One end interface channel body(21), channel body(21)Inner side be equipped with support steel grating(3);The support steel grating
(3)With card neck side wall(23)With protrusion wall(22)Connection, supports steel grating(3)Including smooth stent(31), stretching wall(32)With
I-shaped steelframe(33), the smooth stent(31)Both ends interface channel body(21)Inner wall, smooth stent(31)It is fixed
Connect stretching wall(32)One end, stretching wall(32)The other end be fixedly connected with thermal insulation layer(34), stretching wall(32)By every
Thermosphere(34)Connect card neck side wall(23)Inner wall, smooth stent(31)Side I-shaped steelframe is installed(33), it is I-shaped
Steelframe(33)Top cover board is installed(4), cover board(4)Positioned at contact plate(24)Surface.
A kind of 2. melting furnaces card neck structure of energy-saving solar encapsulating material according to claim 1, it is characterised in that:Institute
State unhurried current groove(25)Cross section be a kind of component of triangular structure.
A kind of 3. melting furnaces card neck structure of energy-saving solar encapsulating material according to claim 1, it is characterised in that:Institute
State protrusion wall(22)With card neck side wall(23)Form 90 degree of angles.
A kind of 4. melting furnaces card neck structure of energy-saving solar encapsulating material according to claim 1, it is characterised in that:Institute
State card neck side wall(23)Be smaller than channel body(21)Spacing.
A kind of 5. melting furnaces card neck structure of energy-saving solar encapsulating material according to claim 1, it is characterised in that:Institute
State protrusion wall(22)Side and channel body(21)666 millimeters of side interval.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201721183174.1U CN207347381U (en) | 2017-09-15 | 2017-09-15 | A kind of melting furnaces card neck structure of energy-saving solar encapsulating material |
Applications Claiming Priority (1)
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CN201721183174.1U CN207347381U (en) | 2017-09-15 | 2017-09-15 | A kind of melting furnaces card neck structure of energy-saving solar encapsulating material |
Publications (1)
Publication Number | Publication Date |
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CN207347381U true CN207347381U (en) | 2018-05-11 |
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CN201721183174.1U Active CN207347381U (en) | 2017-09-15 | 2017-09-15 | A kind of melting furnaces card neck structure of energy-saving solar encapsulating material |
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CN (1) | CN207347381U (en) |
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2017
- 2017-09-15 CN CN201721183174.1U patent/CN207347381U/en active Active
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Address after: Rock pocket Village Yuanhong Industrial District of Fuqing city Fuzhou City, Fujian province 350300 Patentee after: Xinfuxing Glass Industry Group Co., Ltd. Address before: Rock pocket Village Yuanhong Industrial District of Fuqing city Fuzhou City, Fujian province 350300 Patentee before: Fujian Xinfuxing Glass Co., Ltd. |