CN207343908U - A kind of light shaped steel rail exothermic welding hydraulic thrust knurl machine - Google Patents

A kind of light shaped steel rail exothermic welding hydraulic thrust knurl machine Download PDF

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Publication number
CN207343908U
CN207343908U CN201721098349.9U CN201721098349U CN207343908U CN 207343908 U CN207343908 U CN 207343908U CN 201721098349 U CN201721098349 U CN 201721098349U CN 207343908 U CN207343908 U CN 207343908U
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China
Prior art keywords
knurl
hydraulic
shaped steel
machine
fixing bracket
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CN201721098349.9U
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Chinese (zh)
Inventor
刘天顺
曹宏禄
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SCHMIDT RAIL TECHNOLOGY (KUNSHAN) Co Ltd
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SCHMIDT RAIL TECHNOLOGY (KUNSHAN) Co Ltd
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Abstract

The utility model discloses a kind of light shaped steel rail exothermic welding hydraulic thrust knurl machine, it includes machine frame system, hydraulic system and push away celectome, hydraulic system includes hydraulic hand-pump, the hand-operated direction valve connected with hydraulic hand-pump pipeline and the high-voltage oil cylinder connected with manual reverse of direction valve pipeline, machine frame system includes frame, two locating forks being fixed on frame, advanced or the movable carriage of setback and the adjustable locating detent of upper-lower position by high-voltage oil cylinder driving, frame includes front end fixing bracket, it is both provided with movable carriage and front end fixing bracket and pushes away celectome and locating detent.The utility model delicate structure, light and flexible, handling are quick, it is easy to operate, in the case of without extra power source, it can manually be easily accomplished rail exothermic welding and push away knurl operation, push away except the strength of rail head overlap is big, stable working, notch are clean and tidy, celectome service life length is pushed away, pushes away the polishing operation for being easy to next step after knurl.

Description

A kind of light shaped steel rail exothermic welding hydraulic thrust knurl machine
【Technical field】
The utility model belongs to rail welding technical field of construction, more particularly to a kind of light shaped steel rail exothermic welding hydraulic pressure Push away knurl machine.
【Background technology】
In 19th-century latter stage, with metallurgical industry and the development of chemical industry, people's invention exothermic welding carrys out welded rails.On Century early sixties, China starts on railway using exothermic welding come welded rails.
The cast of rail exothermic welding and cooling procedure and the technique cast are extremely similar, so exothermic welding is also known as cast welding. Exothermic welding sand mold must be used during aluminum weld as contoured mold die, sand mold and unnecessary must be removed in time after welding Rail head overlap.The removal work of overlap is completed using hydraulic thrust knurl machine under normal conditions, this operation process is known as aluminothermy Weldering pushes away knurl operation.Because weld metal is still in red heat state when pushing away knurl operation, temperature is very high, so being equipped with knurl machine is pushed away Have and heat safe push away celectome.
General rail pushes away knurl machine and uses electro-hydraulic type of drive, and complete equipment is heavier, need to be equipped with hydraulic power unit and movement Formula power electric generators could construction operation.Generally scene carries out in the wild for construction of railways and repair, the transfer of equipment It is more difficult with carrying, while the time window constructed is shorter, thus railway department exothermic welding construction equipment is proposed it is small-sized Change, lighting and the requirement of unpoweredization.
Therefore, it is necessary to provide a kind of new light shaped steel rail exothermic welding hydraulic thrust knurl machine.
【Utility model content】
The main purpose of the utility model is that a kind of light shaped steel rail exothermic welding hydraulic thrust knurl machine is provided, delicate structure, Light and flexible, handling are quick, easy to operate, in the case of without extra power source, can manually be easily accomplished rail Exothermic welding pushes away knurl operation, pushes away except the strength of rail head overlap is big, stable working, notch are clean and tidy, pushes away celectome service life length.
The utility model is achieved through the following technical solutions above-mentioned purpose:A kind of light shaped steel rail exothermic welding hydraulic thrust knurl Machine, it includes machine frame system, hydraulic system and pushes away celectome, and the hydraulic system includes hydraulic hand-pump and the hand-hydraulic The hand-operated direction valve of pump line road connection and the high-voltage oil cylinder connected with the manual reverse of direction valve pipeline, the machine frame system include Frame, fixed two locating forks on said frame, advanced or the activity of setback by high-voltage oil cylinder driving Knife rest and the adjustable locating detent of upper-lower position, the frame include front end fixing bracket, the movable carriage and the front end Celectome and the locating detent are pushed away described in being both provided with fixing bracket.
Further, the frame further includes the rear end fixing bracket and two welded together with the front end fixing bracket Side stand.
Further, the locating fork is arranged on the front end fixing bracket and the rear end fixing bracket.
Further, the locating fork is U-shaped and two inner sides opposite in its lower end offer positioning inclined-plane.
Further, the locating detent top is equipped with operation handle, and bottom is equipped with L-type and hooks pawl, and centre is equipped with adjusting nut.
Further, the hydraulic hand-pump is arranged on the rear end fixing bracket, and above equipped with reinforcing handle.
Further, the celectome that pushes away includes welding the tool apron being composed and the high-temperature alloy cutter head with oblique cone.
Compared with prior art, a kind of beneficial effect of light shaped steel rail exothermic welding hydraulic thrust knurl machine of the utility model exists In:Meeting that railway department is quick, convenient to the welding procedure of rail field and in repairing, the window that saves manpower and time is short etc. will Ask;Delicate structure, light and flexible, handling are quick, easy to operate, in the case of without extra power source, manually It is easily accomplished rail exothermic welding and pushes away knurl operation, pushes away except the strength of rail head overlap is big, stable working, notch are clean and tidy, push away celectome use Long lifespan, pushes away the polishing operation for being easy to next step after knurl.
【Brief description of the drawings】
Fig. 1 is the overlooking the structure diagram of the utility model embodiment;
Fig. 2 is one of dimensional structure diagram of the utility model embodiment;
Fig. 3 is the two of the dimensional structure diagram of the utility model embodiment;
Digital representation in figure:
1 machine frame system, 11 liang of side stands, 12 front end fixing brackets, 13 U-shaped locating forks, 14 locating detents, 15 movable carriages, 16 rear end fixing brackets, 17 handles;2 hydraulic systems, 21 hand-operated direction valves, 22 high-voltage oil cylinders, 23 fluid pressure lines, 24 hand-hydraulics Pump, 25 reinforcing handles;3 push away celectome, 31 cutter heads.
【Embodiment】
Embodiment:
Fig. 1-Fig. 3 is refer to, the present embodiment includes machine frame system 1, hydraulic pressure for light shaped steel rail exothermic welding hydraulic thrust knurl machine System 2 and push away celectome 3.
Machine frame system 1 includes welding together group by front end fixing bracket 12,16 and two side stand 11 of rear end fixing bracket Into frame, movable carriage 15, fixed two U-shaped locating forks 13, the adjustable locating detent 14 of upper-lower position on said frame. U-shaped locating fork 13 is arranged in the ad hoc mounting hole of front end fixing bracket 12, rear end fixing bracket 16, which is Cylindric material, its lower end inside offer positioning inclined-plane, can be stuck in rail top of steel rail side, make to push away knurl machine entirety on rail Positioning.Locating detent 14 is arranged on movable carriage 15 and front end fixing bracket 12, and its upper part is equipped with operation handle, and bottom is equipped with L Type hooks pawl, and centre is equipped with adjusting nut, can adjust and catch on rail rail Hubei Province, avoid rocking when pushing away knurl operation.In two side stands Handle 17 is respectively welded on 11, before pushing away knurl operation, operating personnel, which by handle 17 will push away knurl machine and lift on rail, to install, and passes through U-shaped locating fork 13 will push away knurl machine and be positioned on rail, and rail rail jaw is caught on by adjusting locating detent 14 up and down.
Hydraulic system 2 includes hydraulic hand-pump 24, hand-operated direction valve 21, two double-acting high-pressure oil cylinders 22 and fluid pressure lines 23.Hydraulic hand-pump 24 is installed on the rear end fixing bracket 16 of machine frame system 1, is used above equipped with reinforcing handle 25, when operation Power shakes reinforcing handle 25, and hydraulic hand-pump 24 can drive high-voltage oil cylinder 22 to advance or retreat.Hand-operated direction valve 21 is responsible for control The direction that high-voltage oil cylinder 22 processed moves, advances or retreats.Movable carriage 15 is fixed on the movable end of high-voltage oil cylinder 22, by high pressure oil Cylinder 22 is advanced or setback.Hydraulic hand-pump 24 is connected with 21 pipeline of hand-operated direction valve.Hand reversal valve 21 and high pressure oil Cylinder 22 is connected by fluid pressure line 23.The hydraulic hand-pump 24 pumps for swing type double-acting high-pressure, both as hydraulic system Power unit, and be used as fuel tank, play the role of oil storage.
Two side stand 11 designs V-shaped, existing supporting role, and as the fortune of high-voltage oil cylinder 22 and movable carriage 15 Dynamic guide rail.
Celectome 3 is pushed away, two panels, is separately mounted on movable carriage 15 and front end fixing bracket 12 altogether, is designed as U-shaped, fitting Rail head of rail shape, leaves appropriate polishing surplus.Celectome 3 is pushed away to be welded by tool apron and the high-temperature alloy cutter head 31 with oblique cone It is composed.When pushing away knurl operation, it is close to each other that high-voltage oil cylinder 22 promotes two panels to push away celectome 3, after two panels, which pushes away celectome 3, to be contacted, i.e., Unnecessary sand mold and soldering tip can be separated from rail.
The working forms of the light shaped steel rail exothermic welding hydraulic thrust knurl machine of the present embodiment are double direction shear formula, during use push-and-pull plus Power handle 25, the high-pressure oil flow that hydraulic hand-pump 24 produces enter high-voltage oil cylinder 22 through oil pipe, hand-operated direction valve 21, promote high pressure Piston in oil cylinder 22, which produces, pushes away (drawing) power, is completed so as to drive and push away celectome 3 except knurl pushes away convex process, passes through rotation manual reversal valve 21 handle, it is possible to achieve advance, retrogressing and the stopping of oil cylinder.
The beneficial effect of the light shaped steel rail exothermic welding hydraulic thrust knurl machine of the present embodiment is:Railway department is met to rail Field welding procedure and in repairing it is quick, convenient, the window that saves manpower and time is short etc. requires.Cast in aluminum weld molten steel Cheng Hou, when soldering tip is still in red heat state, pushes away knurl rack by this type and is located on welded rails, will push away knurl machine with U-shaped locating fork determines Position, adjusts adjustable positioning pawl hooks up and down and lives two siding track jaw of rail, hand-operated direction valve handle is adjusted to progressive position, manually shakes liquid Press pump handle, driving hydraulic cylinder are advanced, and are pushed away celectome and are cut off unnecessary sand mold and soldering tip, you can progress exothermic welding pushes away convex except knurl is made Industry.The present embodiment pushes away knurl machine delicate structure, and light and flexible, handling are quick, easy to operate, in the situation without extra power source Under, it can manually be easily accomplished rail exothermic welding and push away knurl operation, push away except the strength of rail head overlap is big, stable working, notch Neatly, celectome service life length is pushed away, pushes away the polishing operation for being easy to next step after knurl.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art, On the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these belong to this practicality New protection domain.

Claims (7)

  1. A kind of 1. light shaped steel rail exothermic welding hydraulic thrust knurl machine, it is characterised in that:It includes machine frame system, hydraulic system and pushes away knurl Knife, the hydraulic system include hydraulic hand-pump, the hand-operated direction valve that is connected with the hydraulic hand-pump pipeline and with it is described The high-voltage oil cylinder of manual reverse of direction valve pipeline connection, the machine frame system include frame, fixed two positioning on said frame Fork, advanced or the movable carriage of setback and the adjustable locating detent of upper-lower position by high-voltage oil cylinder driving, institute Stating frame includes front end fixing bracket, is both provided with the movable carriage and the front end fixing bracket and described pushes away celectome and institute State locating detent.
  2. 2. light shaped steel rail exothermic welding hydraulic thrust knurl machine as claimed in claim 1, it is characterised in that:The frame further include with The rear end fixing bracket and two side stands that the front end fixing bracket welds together.
  3. 3. light shaped steel rail exothermic welding hydraulic thrust knurl machine as claimed in claim 2, it is characterised in that:The locating fork is arranged on On the front end fixing bracket and the rear end fixing bracket.
  4. 4. light shaped steel rail exothermic welding hydraulic thrust knurl machine as claimed in claim 1, it is characterised in that:The locating fork is U-shaped And two opposite inner sides offer positioning inclined-plane in its lower end.
  5. 5. light shaped steel rail exothermic welding hydraulic thrust knurl machine as claimed in claim 1, it is characterised in that:The locating detent top is set There is operation handle, bottom is equipped with L-type and hooks pawl, and centre is equipped with adjusting nut.
  6. 6. light shaped steel rail exothermic welding hydraulic thrust knurl machine as claimed in claim 2, it is characterised in that:The hydraulic hand-pump is set Put and hold in the rear on fixing bracket, and above equipped with reinforcing handle.
  7. 7. light shaped steel rail exothermic welding hydraulic thrust knurl machine as claimed in claim 1, it is characterised in that:The celectome that pushes away includes weldering Connect the tool apron being composed and the high-temperature alloy cutter head with oblique cone.
CN201721098349.9U 2017-08-30 2017-08-30 A kind of light shaped steel rail exothermic welding hydraulic thrust knurl machine Active CN207343908U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721098349.9U CN207343908U (en) 2017-08-30 2017-08-30 A kind of light shaped steel rail exothermic welding hydraulic thrust knurl machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721098349.9U CN207343908U (en) 2017-08-30 2017-08-30 A kind of light shaped steel rail exothermic welding hydraulic thrust knurl machine

Publications (1)

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CN207343908U true CN207343908U (en) 2018-05-11

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019163599A (en) * 2018-03-19 2019-09-26 公益財団法人鉄道総合技術研究所 Rail correction device and rail correction method
CN111250884A (en) * 2020-02-19 2020-06-09 刘志林 Rail butt welding system and construction method thereof
CN111570907A (en) * 2020-06-01 2020-08-25 江山根咯科技有限公司 Protection processing device for rail thermite welding position
CN113977394A (en) * 2021-10-09 2022-01-28 罗有鹏 Grinding device for steel rail thermite welding

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019163599A (en) * 2018-03-19 2019-09-26 公益財団法人鉄道総合技術研究所 Rail correction device and rail correction method
CN111250884A (en) * 2020-02-19 2020-06-09 刘志林 Rail butt welding system and construction method thereof
CN111570907A (en) * 2020-06-01 2020-08-25 江山根咯科技有限公司 Protection processing device for rail thermite welding position
CN111570907B (en) * 2020-06-01 2021-05-28 南京幸庄科技创新产业园管理有限公司 Protection processing device for rail thermite welding position
CN113977394A (en) * 2021-10-09 2022-01-28 罗有鹏 Grinding device for steel rail thermite welding
CN113977394B (en) * 2021-10-09 2024-02-09 山东必胜百新材料科技有限公司 Grinding device for thermite welding of steel rail

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