CN207342335U - A kind of paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption - Google Patents

A kind of paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption Download PDF

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Publication number
CN207342335U
CN207342335U CN201721258836.7U CN201721258836U CN207342335U CN 207342335 U CN207342335 U CN 207342335U CN 201721258836 U CN201721258836 U CN 201721258836U CN 207342335 U CN207342335 U CN 207342335U
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CN
China
Prior art keywords
exchanger resin
paint film
oil
prefilter
machine special
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Application number
CN201721258836.7U
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Chinese (zh)
Inventor
刘威
赖晓燕
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KUNSHAN WSD ENVIRONMENTAL PROTECTION EQUIPMENT CO Ltd
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KUNSHAN WSD ENVIRONMENTAL PROTECTION EQUIPMENT CO Ltd
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Abstract

The utility model discloses a kind of paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption, including oil inlet pipe, oil outlet pipe and the oil pump being arranged on the oil inlet pipe, the first prefilter is disposed between the oil inlet pipe and the oil outlet pipe, charge flow mixing device, second prefilter, exchanger resin filter element and protection filter, the charging flow mixing device includes inlet portion, outlet portion, and the connection inlet portion and two runners of the outlet portion, two the runner inner wall surface is loaded with just respectively, negative high voltage electricity.There is the utility model submicron order to purify and system greasy filth/paint film is peeled off the dual property of cleaning, and filtering accuracy is high, can remove the pollutant of 0.02 μm of size;After purification from whole system any place sampling dustiness≤5 grades of NAS, MPC paint film Propensity Scores<10.

Description

A kind of paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption
【Technical field】
The utility model belongs to oil stain purification techniques field, is inhaled more particularly to one kind based on balancing charge and exchanger resin Attached paint film filtering machine special-purpose.
【Background technology】
At this stage, oil conditioner mainly has the purification style of oil two kinds, and one kind is vacuum filter purification, and another kind is ionization Purification, but the two all there are respective deficiency.
Vacuum filter purifier is mainly by coarse filter, vacuum pump, heating unit, vacuum pumping hardware, filter, storage Oil drum etc. forms.Impurity in oil is filtered out by filter, and the purity of fluid depends entirely on filter after despumation The precision of middle filter medium, the precision of filter medium is too low, then in fluid impurity filter out it is unnet;The precision of filter medium is excessive, Then fluid is increased by the resistance of filter, and filter hole is easily blocked by impurity, therefore must not infrequently replace filter medium, is given Routine use brings very big inconvenience and causes huge waste economically.
The collecting plate that ionization oil purifier is installed between the positive electrode plate and negative electrode plate mainly in electrostatic case is often Because the granule foreign in fluid stockpiles more, chain is presented and is interconnected on pole plate and negative electrode plate on schedule, it occur frequently that Negative ions connection causes the failure of the conductive breakdown of electrode plate, considerably increases the maintenance cost of cleaning equipment.In addition positive electrode Plate and negative electrode plate stockpile the granule foreign absorption in fluid that active area is small, reduce what granule foreign in fluid was purified Degree of purity.Therefore there are the shortcomings that maintenance costs are high, purification degree of purity is low.
Therefore, it is necessary to a kind of new paint film filtering machine special-purpose adsorbed based on balancing charge with exchanger resin is provided to solve The certainly above problem.
【Utility model content】
The main purpose of the utility model is that provide a kind of special based on balancing charge and paint film that exchanger resin adsorbs Oil filter, has submicron order purification and the dual property of cleaning is peeled off to system greasy filth/paint film, filtering accuracy is high, filtering effect Rate height and good filtration effect.
The utility model is achieved through the following technical solutions above-mentioned purpose:One kind is adsorbed based on balancing charge and exchanger resin Paint film filtering machine special-purpose, including oil inlet pipe, oil outlet pipe and the oil pump being arranged on the oil inlet pipe, it is described into The first prefilter, charging flow mixing device, the second prefilter are disposed between oil pipe line and the oil outlet pipe, exchanges tree Fat filter element and protection filter, the charging flow mixing device include inlet portion, outlet portion and the connection inlet portion with Two runners of the outlet portion, two runner inner wall surfaces are loaded with positive and negative high-voltage electricity respectively.
Further, the exchanger resin filter element includes at least two exchanger resin filters, the exchanger resin Filter is arranged in series.
Further, the exchanger resin filter element includes at least two exchanger resin filters, the exchanger resin Filter is arranged in parallel.
Further, the entrance of the oil inlet pipe is provided with inlet valve.
Further, the exit of the oil outlet pipe is provided with delivery valve.
Further, it is provided with inlet oil filter on the oil inlet pipe between the inlet valve and the oil pump.
Further, first prefilter, the charging flow mixing device, second prefilter, described exchange are set The top of grease filter and the protection filter is both provided with automatic exhaust steam valve and lower end is both provided with automatic blowdown valve.
Further, between first prefilter and the charging flow mixing device, the charging flow mixing device and described the Between two prefilters, between second prefilter and the exchanger resin filter element, exchanger resin filtering it is single List is both provided with first connecting pipe between the protection filter and between the exchanger resin filter element inside To valve.
Compared with prior art, a kind of special oil strain of paint film based on balancing charge and exchanger resin absorption of the utility model The beneficial effect of machine is:
1) balancing charge technology and exchanger resin adsorption technology are combined, there is submicron order purification function, and decontaminate speed It hurry up, precision height (pollutant that 0.02 μm of size can be removed);
2) made using the model ylid bloom action between adsorbent activity position and charged ion, particle or polar molecule and coulomb With optionally catching and grab the ion being harmful to fluid, particle or molecule, realize that fluid purifies regenerated purpose;
3) resin adsorption regeneration can not only remove the paint film deterioration product being dissolved in fluid, can also fast quick-recovery oil The physical and chemical index of liquid, greatly prolongs the service life of fluid;
4) purify after from whole system any place sampling dustiness≤5 grades of NAS, MPC paint film Propensity Scores<10;
5) compared with prior art, the decontamination speed lifting about 200% of this programme;
6) by electrically charged fluid Particle flow, can to adhere on fuel tank, tube wall and component greasy filth impurity, Oxide, which is washed away, peeled off and all adsorbed, to be taken out of, actively pulls out the greasy filth that knot is adhered on system inner surface, paint film and glue Shape dirt, so as to fulfill to the cleaning function inside equipment, continuous service is avoided that the adhesion of the component such as elaborate servo valve, get stuck thing Therefore occur.
【Brief description of the drawings】
Fig. 1 is the control principle schematic diagram of the utility model embodiment;
Fig. 2 is the theory structure schematic diagram of charging flow mixing device in the utility model embodiment;
Digital representation in figure:
1 oil inlet pipe;2 oil outlet pipe;3 oil pumps;4 first prefilters;5 charging flow mixing devices, 51 inlet portions, 52 outlets Portion, 53 runners;6 second prefilters;7 exchanger resin filter elements;8 protection filters;9 inlet valves;10 delivery valves;11 into Oil strainer;12 automatic exhaust steam valves;13 automatic blowdown valves;14 electrical control gears;15 pressure sensors;16 check valves.
【Embodiment】
Embodiment:
Fig. 1-Fig. 2 is refer to, the present embodiment is the paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption, its Including oil inlet pipe 1, oil outlet pipe 2 and the oil pump 3 being arranged on the oil inlet pipe 1, in oil inlet pipe 1 and oil outlet pipe Be disposed between 2 first prefilter 4, charging flow mixing device 5, the second prefilter 6, exchanger resin filter element 7 and Protect filter 8.
Between first prefilter 4 and charging flow mixing device 5, between charging 5 and second prefilter 6 of flow mixing device, it is second pre- Between filter 6 and exchanger resin filter element 7, between exchanger resin filter element 7 and protection filter 8 and exchange tree Check valve 16 is provided with connecting pipe between 7 inside of fat filter element, anti-backflow, provides for the normal work of oil filter Ensure, and improve its security.
Fluid passes through the first prefilter 4, can remove most of particulate matter in fluid.Charging flow mixing device 5 include into Oral area 51, outlet portion 52 and the connection inlet portion 51 and two runners 53 of the outlet portion 52, two shuntings 53 inner wall surface of road is loaded with positive and negative high-voltage electricity respectively.The fluid for carrying small particle is divided into two branches, is equipped with branch High-field electrode respectively give small particle loading charging, all the way on runner 53 load positive electricity (+) electric charge, all the way on runner 53 Negative (-) electric charge of loading, then allows the particulate matter for being loaded opposite charges to re-mix aggregation in the outlet portion 52, positive and negative Electric charge attracts each other to gather forms large-sized particulate matter together, and the particulate matter of size increase is easily by traditional precision Mechanical type filter catch so that filter is more preferable, more effectively plays a role, so that being not easy the molecule filtered Thing is easier to be removed by filtering.
The charging flow mixing device 5 used in the present embodiment make use of balancing charge technology, which can be in oil degraded During remove on non-dissolved sludge/paint film and component in degreasing fluid the paint film that has adhered to as early as possible.By a large amount of case illustrations Bright, balancing charge principle can be removed to the hard and soft pollutant of oily sub-micron level in oil circulation process, lead at the same time Electrically charged fluid Particle flow is crossed, the greasy filth impurity adhered on fuel tank, tube wall and component, paint film, oxide is whole Wash away absorption to take out of, allow fluid system away from greasy filth/paint film pollution.
Particulate pollutant in fluid becomes larger-size by processing of the less size through overcharge flow mixing device 5 Grain pollutant, then filtered this out by the second pre-filtering 6.
Shear stress in lubricating system can cause oily automatic degraded, this is the basic of greasy filth/paint film pollutant generation Reason.When there are during these stress, soft pollution will be caused, cause to control failure.For turbine, deposited in lubricating oil system Low flow volume region, be particularly easy to occur oil degraded and degenerate.And when turbine is run, because oil temperature is higher, this The byproduct high soluble of a little oil degradeds, not easy-to-use balancing charge technology remove, and therefore, the present embodiment is in charging flow mixing device 5 On the basis of, the pollutant of resolvability is removed with reference to exchanger resin filter element 7.In the present embodiment, exchanger resin Filter element 7 includes at least two exchanger resin filters, and the exchanger resin filter priority is arranged in series, other implementations In mode, it can also be set up in parallel.
The acidic oxide that exchanger resin filter element 7 is formed by discharging in ion pair fluid carries out functional group displacement, It is quick to remove dissolubility paint film, reduce MPC values.Fluid after 7 adsorption filtration of exchanger resin filter element is again through overprotection The last filtering of filter 8, you can obtain the excellent oil of oil.
The present embodiment combination balancing charge technology and exchanger resin adsorption technology, have submicron order purification function, and remove Dirty speed is fast, precision height (pollutant that can remove 0.02 μm of size);Utilize adsorbent activity position and charged ion, particle or pole Property molecule between model ylid bloom action and coulomb effect, optionally catch and grab the ion being harmful to fluid, particle or molecule, realize Fluid purifies regenerated purpose;Resin adsorption regeneration can not only remove the paint film deterioration product being dissolved in fluid, can be with The physical and chemical index of fast quick-recovery fluid, greatly prolongs the service life of fluid;Sample and pollute from whole system any place after purification Spend≤5 grades of NAS, MPC paint film Propensity Scores<10;Compared with prior art, the decontamination speed lifting about 200% of this programme.
The entrance of oil inlet pipe 1 is provided with inlet valve 9, and the exit of oil outlet pipe 2 is provided with delivery valve 10.Inlet valve Inlet oil filter 11 is provided with oil inlet pipe 1 between 9 and oil pump 3.
First prefilter 4, charging flow mixing device 5, the second prefilter 6, the exchanger resin filter and protected The top of filter 8 is both provided with automatic exhaust steam valve 12 and lower end is both provided with automatic blowdown valve 13, automatic exhaust steam valve 12 with it is automatic The gas and lose heart that blowdown valve 13 is mainly used in discharge oil.
In order to improve the security of oil filter and the degree of automation, the present embodiment is based on balancing charge and is inhaled with exchanger resin Attached paint film filtering machine special-purpose further include with oil pump 3 be electrically connected electrical control gear 14, meanwhile, the first prefilter 4, Pressure sensor 15, electrical control are both provided with second prefilter 6, exchanger resin filter element 7 and protection filter 8 Device 14 be internally provided with control charging flow mixing device 5 electrostatic high-pressure input high input voltage control module (not indicated in figure) with And alarm module, electrical control gear 14 are electrically connected with pressure sensor 15.Monitored in real time and handed over by electrical control gear 14 Resin filter element 7 and the pressure condition to charge in flow mixing device 5 are changed, there is anti-expansion monitoring function, when in each filter element Pressure it is excessive, send alarm so that ion exchange resin can fully, safely the deterioration material in adsorption system without With worrying inner core explosion, and the farthest dissolubility paint film in removal system.
The present embodiment utilizes balancing charge cleaning principle, except with submicron order purification function, also with on-line cleaning Systemic-function, by electrically charged fluid Particle flow, can to adhere on fuel tank, tube wall and component greasy filth impurity, Oxide, which is washed away, peeled off and all adsorbed, to be taken out of, actively pulls out the greasy filth that knot is adhered on system inner surface, paint film and glue Shape dirt, so as to fulfill to the cleaning function inside equipment, continuous service is avoided that the adhesion of the component such as elaborate servo valve, get stuck thing Therefore occur.
Above-described is only some embodiments of the utility model.For those of ordinary skill in the art, On the premise of not departing from the utility model and creating design, various modifications and improvements can be made, these belong to this practicality New protection domain.

Claims (8)

1. it is a kind of based on balancing charge and exchanger resin absorption paint film filtering machine special-purpose, including oil inlet pipe, oil outlet pipe with And it is arranged on the oil pump on the oil inlet pipe, it is characterised in that:Between the oil inlet pipe and the oil outlet pipe successively It is provided with the first prefilter, charging flow mixing device, the second prefilter, exchanger resin filter element and protection filter, institute Stating charging flow mixing device includes inlet portion, outlet portion and connects the inlet portion and two runners of the outlet portion, two The runner inner wall surface is loaded with positive and negative high-voltage electricity respectively.
2. the paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption as claimed in claim 1, it is characterised in that: The exchanger resin filter element includes at least two exchanger resin filters, and the exchanger resin filter is arranged in series.
3. the paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption as claimed in claim 1, it is characterised in that: The exchanger resin filter element includes at least two exchanger resin filters, and the exchanger resin filter is arranged in parallel.
4. the paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption as claimed in claim 1, it is characterised in that: The entrance of the oil inlet pipe is provided with inlet valve.
5. the paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption as claimed in claim 1, it is characterised in that: The exit of the oil outlet pipe is provided with delivery valve.
6. the paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption as claimed in claim 4, it is characterised in that: Inlet oil filter is provided with the oil inlet pipe between the inlet valve and the oil pump.
7. the paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption, its feature exist as claimed in claim 2 or claim 3 In:First prefilter, charging flow mixing device, second prefilter, the exchanger resin filter and the institute The top for stating protection filter is both provided with automatic exhaust steam valve and lower end is both provided with automatic blowdown valve.
8. the paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption as claimed in claim 1, it is characterised in that: First prefilter and it is described charging flow mixing device between, it is described charging flow mixing device and second prefilter between, institute State between the second prefilter and the exchanger resin filter element, the exchanger resin filter element and the protection filter Between and the exchanger resin filter element inside between connecting pipe on be both provided with check valve.
CN201721258836.7U 2017-09-28 2017-09-28 A kind of paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption Active CN207342335U (en)

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CN201721258836.7U CN207342335U (en) 2017-09-28 2017-09-28 A kind of paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721258836.7U CN207342335U (en) 2017-09-28 2017-09-28 A kind of paint film filtering machine special-purpose based on balancing charge and exchanger resin absorption

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114769004A (en) * 2022-03-22 2022-07-22 江苏大学 Engineering sump oil high-efficient filter equipment based on friction electric charge principle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114769004A (en) * 2022-03-22 2022-07-22 江苏大学 Engineering sump oil high-efficient filter equipment based on friction electric charge principle

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