CN205965254U - Full functional type PA oil oil circuit purifier - Google Patents

Full functional type PA oil oil circuit purifier Download PDF

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Publication number
CN205965254U
CN205965254U CN201620529294.1U CN201620529294U CN205965254U CN 205965254 U CN205965254 U CN 205965254U CN 201620529294 U CN201620529294 U CN 201620529294U CN 205965254 U CN205965254 U CN 205965254U
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CN
China
Prior art keywords
particulate matter
oil
valve
electric
switching valve
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Withdrawn - After Issue
Application number
CN201620529294.1U
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Chinese (zh)
Inventor
李文广
王希勤
宋海峰
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Xi'an Qinshan Energy Power Technology Co Ltd
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Xi'an Qinshan Energy Power Technology Co Ltd
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Priority to CN201620529294.1U priority Critical patent/CN205965254U/en
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Publication of CN205965254U publication Critical patent/CN205965254U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model provides a full functional type PA oil oil circuit purifier which characterized in that includes that inlet valve, magnetic filter, the mechanical type of establishing ties in proper order through the pipeline to the export from the oil entry filter, the particulate matter deflects polymerization facility, heater, first electronic three -way change -over valve, particulate matter adsorber, particulate matter prefilter, particulate matter collector, the electronic three -way change -over valve of second and outlet valve, still include the vacuum dehydration branch road of being established ties by vacuum dehydration device and check valve, the input and the output of this vacuum dehydration branch road are connected with first electronic three -way change -over valve and the electronic three -way change -over valve's of second third end respectively, the operation oil pump is equipped with on whole working circuit. The utility model discloses all can have particulate matter, oxide, fatlute and the plastic of thoroughly cleaing away the equipment that influences in oil circuit and the oil effectively and moving by the clear cleaning device of type PA oil circuit to get rid of the function of the acid number in moisture content and the reduction oil, improve oil demulsification ability.

Description

A kind of full function PA oil product oil circuit purifier
Technical field
This utility model is related to a kind of oil product, the global function device of oil circuit cleaning, can not only remove in oil circuit and oil product Electrostatic Absorption running the oxide of device interior and greasy filth, and can 40 DEG C of cryogenic vacuum state go down except moisture content with And in the acid number in reduction oil product and oil product pollutant quantity, improve the antioxygenic property of oil product and demulsification.
Background technology
The oil product particulate burning purifying equipment predominantly organic tool formula filter element filtering of mechanical lubrication both at home and abroad and hydraulic system is clear at present Clean device, centrifugal separating and filtering cleaner, vacuum filter formula and four kinds of electrostatic oil filter.Wherein adopt mechanical type filter element filtering clear Clean device cannot filter out the particulate matter that most of diameters are less than filter screen;Though the progressive encryption filter element that mechanical advanced composite material (ACM) is made So secondary filter can be realized except a large amount of impurity in deoiling, but if filter element accomplishes below 3um, filter is easy to block up Fill in and cause flow very little, extremely inefficient in practice, oil product itself is contributed little, also cannot remove the oil in oil circuit The dirt such as mud and colloid.The 30-40um large granular impurity in oil product can be removed using centrifugal separating and filtering cleaner, but It is the gap that big particulate matter does not enter equipment at all, nor affect on the basic operation of equipment, but centrifugal separating and filtering is clear Clean device is helpless to the particulate matter of the 1.5-3um that impact equipment runs.Vacuum type oil filter is by vacuum dewatering system Oil product must be heated to 60 ~ 70 DEG C when the oil filtering unit being integrated with filtration, vacuum dehydration and filtration, so can accelerate Aging, the inefficiency of vacuum only -65kp ~ -85kp dehydration of oil product, and the filtration progress of equipment can only accomplish 3um. Electrostatic oil filter is to moisture sensitivity, if the moisture in oil product will affect its normal operation and with collection more than 0.5% Granule in oil product is cumulative on the pole plate of electrostatic oil filter, leads to the efficiency of its filter cleaning more and more lower, therefore needs Frequently to clean or to change pole plate;Further, since the flow of technical reason electrostatic oil filter is very little, maximum only has at present 400 ls/h, and technically electrostatic oil filter nor remove oil circuit in greasy filth and colloid.
In sum, above four kinds of cleaners can not middle product that quickly effectively thoroughly in oil purification, impact equipment runs Greasy filth in the pyrolysis oxidization thing of life, finely ground particles and oil circuit and colloid.
Content of the invention
Technical problem to be solved in the utility model is to provide a kind of full function PA oil product oil circuit purifier, not only Effectively can thoroughly remove the oxide of the cracking that the impact equipment in oil circuit and oil product runs(Mainly 100nm ~ 500nm), finely ground particles, moisture, greasy filth and colloid, and coalition and the granule of particulate matter and moisture can be peeled off Thing and the coalition of acidic materials, thoroughly reduce acid number and the moisture in oil product, can improve grade and the demulsification resistance of oil product Can, by adsorbing the oxides such as the naphthenic soap that oil product cracking produces so that the antioxidation of oil product obtains 10% raising(At place Carried out non-oxidizability experiment RBOTA laboratory method before and after reason to be verified, experiment above 10% every time).
The technical solution of the utility model is:A kind of full function PA oil product oil circuit purifier is it is characterised in that include From oil product entrance to outlet be sequentially connected in series by pipeline inlet valve, magnetic filter, mechanical filtration, particulate matter deflection gather Attach together put, heater, the first electric three passes switching valve, particulate matter adsorber, particulate matter prefilter, Particulate Filter, second Electric three passes switching valve and outlet valve;Also include by the vacuum dehydration branch road of vacuum dewatering plant and check valve series connection, this is true The input of empty dehydration branch road and outfan respectively with the first electric three passes switching valve and the second electric three passes switching valve the 3rd End connects;Equipped with operation oil pump on whole performance loop.
Described particulate matter deflection polyplant includes the ionotron of installed in series in order, particle power-up device, granule Thing electronic balancer, particulate matter twin-stage electromagnetic deflector, particulate matter polymerization catcher.
The outlet of entrance and exit valve of described inlet valve is connected with fuel tank circulation;By controlling conversion first electricity Dynamic three-way change-over valve and the second electric three passes switching valve, form following two purification circuits:
(1)Oil product oil circuit purification circuit is sequentially connected:Inlet valve, magnetic filter, mechanical filtration, particulate matter Deflection polyplant, heater, the first electric three passes switching valve, run oil pump, particulate matter adsorber, particulate matter prefilter, Grain thing catcher, the second electric three passes switching valve, outlet valve;
(2)Vacuum dehydration loop is sequentially connected:Inlet valve, magnetic filter, mechanical filtration, particulate matter deflection Polyplant, heater, the first electric three passes switching valve, vacuum dewatering plant, check valve, operation oil pump, the second electric three passes Switching valve, outlet valve.
The beneficial effect that this utility model reaches is:Almightiness type PA oil product oil circuit purifier can not only thoroughly effectively Remove particulate matter, greasy filth and the colloid that the impact equipment in oil circuit and oil product runs, and moisture content can be removed and reduce Acid number in oil product, improves demulsification ability, so that oil circuit and oil product are thoroughly purified, reduces equipment attrition, thus Extend the life-span of oil product and lubricating utensil.
Brief description
Fig. 1 is the structural representation of this utility model embodiment.
In figure description of symbols:1、(Equipment)Fuel tank;2nd, mode fixing valve, 3, magnetic filter, 4, mechanical filtration, 5, Particulate matter deflects polyplant,(5-1, particulate matter ionotron, 5-2, particulate matter particle power-up device, 5-3, particulate matter electricity Quantum balancing device, 5-4, the strong magnetic deflector of particulate matter twin-stage, 5-5, particulate matter polymerization catcher), 6, heater, 7, fixing type electric Three-way valve, 8, low-temperature vacuum dehydration system, 9, check valve, 10, run oil pump, 11, particulate matter adsorber, 12, particulate matter pre-flock Device, 13, Particulate Filter, 14, fixing type electric valve, 15, mode fixing valve, 16, equipment fuel tank.
Specific embodiment
Referring to Fig. 1, a kind of this utility model full function PA oil product oil circuit purifier A is it is characterised in that include from oil It is poly- that product entrance extremely exports the inlet valve 2 being sequentially connected in series by pipeline, magnetic filter 3, mechanical filtration 4, particulate matter deflection Attach together put 5, heater 6, the first electric three passes switching valve 7, run oil pump 10, particulate matter adsorber 11, particulate matter prefilter 12, Particulate Filter 13, the second electric three passes switching valve 14 and outlet valve 15;In addition also has one by vacuum dewatering plant 8 He The of the branch road that check valve 9 is composed in series, the input of vacuum dewatering plant 8 of this branch road and the first electric three passes switching valve 7 Three-terminal link, the outfan of check valve 9 is connected with the entrance running oil pump 10, and pipeline and second is passed through in the outlet running oil pump 10 The three-terminal link of electric three passes switching valve 14.Running oil pump 10 is that two performance loop share.
Described particulate matter deflection polyplant 5 includes the ionotron 5-1 of installed in series in order, particle power-up device 5- 2nd, particulate matter electronic balancer 5-3, particulate matter twin-stage electromagnetic deflector 5-4, particulate matter polymerization catcher 5-5.
In use, inlet valve of the present utility model(2)Entrance and exit valve(15)Outlet respectively with fuel tank Two interfaces connect, form the purification circuit of circulation, and pass through controller(Not shown)Control conversion first electricity as needed Dynamic three-way change-over valve(7)With the second electric three passes switching valve(14), form following two purification circuits:
1st, oil product oil circuit purification circuit(Pattern):Inlet valve(2)→ magnetic filter(3)→ mechanical filtration(4)→ Particulate matter deflects polyplant(5)→ heater(6)→ the first electric three passes switching valve(7)→ run oil pump(10)→ particulate matter Adsorber(11)→ particulate matter prefilter(12)→ Particulate Filter(13)→ the second electric three passes switching valve(14)→ outlet Valve(15).
2nd, vacuum dehydration loop(Pattern):Inlet valve(2)→ magnetic filter(3)→ mechanical filtration(4)→ granule Thing deflects polyplant(5)→ heater(6)→ the first electric three passes switching valve(7)→ vacuum dewatering plant(8)→ check valve (9)→ run oil pump(10)→ the second electric three passes switching valve(14)→ outlet valve(15).
Below the operation principle and technique effect of two kinds of working methods of this utility model is described in detail.
Run first under vacuum dehydration pattern, oil product carries out mechanical filter 4 after passing through valve 2 and magnetic filter 3 makes Bulky grain in oil product and metallic iron grind that son is intercepted, improve the working environment running oil pump, oil product sequentially enters Grain thing deflection polyplant 5, main purpose is exactly to deflect, by particulate matter, the combination that polyplant 5 peels off particulate matter and moisture Body, through electrodynamic valve, then passes through heater 6(Less than 40 DEG C of heater startings)With low temperature (40 DEG C) vacuum dewatering plant 8, not only The moisture in oil product can be sloughed and reach 20ppm, and the demulsification ability of oil product can be improved.
Next run under oil product oil circuit purification pattern, oil product passes through after valve 2 through magnetic filter 3, mechanical mistake Filter 4 makes bulky grain in oil product and metallic iron grinds that son is intercepted, and oil product enters particulate matter deflection polyplant 5, successively Entering particulate matter ionotron 5-1 makes particulate matter thoroughly lose electric charge, and particulate matter particle power-up device 5-2 makes small Electric charge on electric charge, then the particulate matter band guaranteeing more than 0.5um by particulate matter electronic balancer 5-3 on grain thing band, then pass through Grain thing twin-stage strong magnetic deflector 5-4, particulate matter polymerization catcher 5-5 make particulate matter polymerization grow up.Only 0.5-2um rank Extra granular thing can highly charged through oil pump 10 through particulate matter adsorber 11 so that the particulate matter grown up enters particulate matter inhales Adnexa(The oxide of oil product cracking is fallen in absorption), what then finely ground particles entrance particulate matter prefilter 12 made filters out, then enters Enter Particulate Filter 13 to be collected so that the particulate matter only having 0.5 ~ 2um in oil product enters main equipment lubrication or hydraulic pressure System operation, can forcibly neutralize and be deposited in whole oil piping system particulate matter due to touching forcibly to neutralize Hit the electric charge of generation and make it progressively be neutralized to come off, finally received by full function PA oil circuit purifier through multiple circulation Collection.
This utility model thoroughly can not only remove particulate matter, the oil that the impact equipment in oil circuit and oil product runs effectively Mud and colloid, additionally it is possible to remove moisture content and the acid number reducing in oil product, thoroughly remove the oxide of impact oil product demulsification, So that oil circuit and oil product are thoroughly purified, extend the life-span of oil product and lubricating utensil.
This utility model collects two loops filtered using vacuum dehydration and particulate matter, overcomes traditional vacuum and mistake Filter integration, causes under vacuum operational mode because filter element resistance ratios are larger so that the vacuum ratio of the equipment of the operation of equipment Relatively low operational mode.
In sum, this utility model full function PA oil product oil circuit purifier have thoroughly effectively remove oil circuit and Particulate matter, oxide, greasy filth and colloid that impact equipment in oil product runs, and remove moisture content and reduce in oil product The function of acid number, improves oil product demulsification ability and non-oxidizability.

Claims (3)

1. a kind of full function PA oil product oil circuit purifier is it is characterised in that include passing through pipeline from oil product entrance to outlet The inlet valve being sequentially connected in series(2), magnetic filter(3), mechanical filtration(4), particulate matter deflection polyplant(5), heating Device(6), the first electric three passes switching valve(7), particulate matter adsorber(11), particulate matter prefilter(12), Particulate Filter (13), the second electric three passes switching valve(14)And outlet valve(15);Also include by vacuum dewatering plant(8)And check valve(9) The vacuum dehydration branch road of series connection, the input of this vacuum dehydration branch road and outfan respectively with the first electric three passes switching valve(7) With the second electric three passes switching valve(14)Three-terminal link;Equipped with operation oil pump on whole performance loop(10).
2. full function PA oil product oil circuit purifier according to claim 1 is it is characterised in that described particulate matter deflects Polyplant(5)Ionotron including installed in series in order(5-1), particle power-up device(5-2), particulate matter electronic equilibrium Device(5-3), particulate matter twin-stage electromagnetic deflector(5-4), particulate matter polymerization catcher(5-5).
3. full function PA oil product oil circuit purifier according to claim 1 is it is characterised in that described inlet valve (2)Entrance and exit valve(15)The circulation of outlet and fuel tank be connected;By controlling conversion the first electric three passes switching valve(7) With the second electric three passes switching valve(14), form following two purification circuits:
(1)Oil product oil circuit purification circuit is sequentially connected:Inlet valve(2), magnetic filter(3), mechanical filtration(4)、 Particulate matter deflects polyplant(5), heater(6), the first electric three passes switching valve(7), run oil pump(10), particulate matter absorption Device(11), particulate matter prefilter(12), Particulate Filter(13), the second electric three passes switching valve(14), outlet valve(15);
(2)Vacuum dehydration loop is sequentially connected:Inlet valve(2), magnetic filter(3), mechanical filtration(4), granule Thing deflects polyplant(5), heater(6), the first electric three passes switching valve(7), vacuum dewatering plant(8), check valve(9)、 Run oil pump(10), the second electric three passes switching valve(14), outlet valve(15).
CN201620529294.1U 2016-06-03 2016-06-03 Full functional type PA oil oil circuit purifier Withdrawn - After Issue CN205965254U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620529294.1U CN205965254U (en) 2016-06-03 2016-06-03 Full functional type PA oil oil circuit purifier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620529294.1U CN205965254U (en) 2016-06-03 2016-06-03 Full functional type PA oil oil circuit purifier

Publications (1)

Publication Number Publication Date
CN205965254U true CN205965254U (en) 2017-02-22

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Application Number Title Priority Date Filing Date
CN201620529294.1U Withdrawn - After Issue CN205965254U (en) 2016-06-03 2016-06-03 Full functional type PA oil oil circuit purifier

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105903261A (en) * 2016-06-03 2016-08-31 西安秦山能源动力科技有限公司 Full-function type PA oil product oil-way purifying apparatus
CN111256770A (en) * 2020-01-22 2020-06-09 哈尔滨东安实业发展有限公司 Multi-oil product displacement lubricating oil flow and pressurizing tester

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105903261A (en) * 2016-06-03 2016-08-31 西安秦山能源动力科技有限公司 Full-function type PA oil product oil-way purifying apparatus
CN105903261B (en) * 2016-06-03 2017-12-22 西安秦山能源动力科技有限公司 One kind can be with full function PA oil product oil circuit purifiers
CN111256770A (en) * 2020-01-22 2020-06-09 哈尔滨东安实业发展有限公司 Multi-oil product displacement lubricating oil flow and pressurizing tester

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GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20170222

Effective date of abandoning: 20171222

AV01 Patent right actively abandoned