CN207332114U - A kind of steel tube confinement concrete-filled rectangular steel tube component of sandwich - Google Patents

A kind of steel tube confinement concrete-filled rectangular steel tube component of sandwich Download PDF

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CN207332114U
CN207332114U CN201720237242.1U CN201720237242U CN207332114U CN 207332114 U CN207332114 U CN 207332114U CN 201720237242 U CN201720237242 U CN 201720237242U CN 207332114 U CN207332114 U CN 207332114U
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concrete
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steel pipe
steel tube
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张素梅
周绪红
郭兰慧
陈杰
王玉银
石宇
杨华
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Harbin Institute of Technology Shenzhen
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Abstract

本实用新型公开了一种带夹层的钢管约束矩形钢管混凝土构件,其中所述带夹层的钢管约束的钢管混凝土新型构件由外层钢管、夹层材料和核心钢管混凝土构件组成,所述外层钢管和夹层材料仅对核心钢管混凝土提供侧向约束作用;所述外层钢管为圆形,所述核心钢管混凝土构件为矩形;其中外层钢管沿核心钢管混凝土构件表面通长布置并且不与核心构件的端部及梁柱节点进行连接,本实用新型可增强核心构件钢管与核心混凝土之间的共同工作性能,提高构件的承载力和延性,改善构件的破坏模式,增强构件的抗震、耐腐蚀和抗火性能;本实用新型原理清晰、力学性能优越、工程成本较低。

The utility model discloses a steel pipe-constrained rectangular concrete-filled steel pipe member with an interlayer, wherein the steel pipe-confined new steel pipe concrete member with an interlayer is composed of an outer steel pipe, an interlayer material and a core steel pipe concrete member, the outer steel pipe and the steel pipe concrete The sandwich material only provides lateral restraint for the core CFST; the outer steel pipe is circular, and the core CFST member is rectangular; the outer steel pipe is arranged along the surface of the core CFST member and is not connected to the core member Ends and beam-column joints are connected, the utility model can enhance the co-working performance between the core member steel pipe and the core concrete, improve the bearing capacity and ductility of the member, improve the failure mode of the member, and enhance the earthquake resistance, corrosion resistance and anti-corrosion of the member. fire performance; the utility model has clear principles, superior mechanical properties and low engineering cost.

Description

一种带夹层的钢管约束矩形钢管混凝土构件A Steel Tube Confined Rectangular Steel Tube Concrete Member with Interlayer

技术领域technical field

本实用新型属于建筑结构构件领域,尤其涉及一种带夹层的钢管约束矩形钢管混凝土构件。The utility model belongs to the field of building structural components, in particular to a steel tube-constrained rectangular steel tube concrete component with an interlayer.

背景技术Background technique

钢管混凝土指在钢管中填充混凝土而形成的组合构件。钢管混凝土构件在受力过程中,钢管对混凝土的约束作用使混凝土处于三向受压的应力状态,从而使钢管中核心混凝土的强度得以提高,延性得到显著改善;同时,核心混凝土的存在可避免或延缓钢管发生局部屈曲,从而保证其材料性能得到充分发挥。与钢筋混凝土结构相比,在钢管混凝土施工过程中,钢管可以作为浇筑其核心混凝土的模板,可节省模板费用,加快施工进度;与钢结构相比,核心混凝土的存在使构件的耐火性能更好,节约防火涂料,降低工程造价。将钢管与混凝土组合为钢管混凝土,通过钢管与核心混凝土的相互作用,不仅可以弥补两种材料各自的缺点,而且能充分发挥二者的优点,使钢管混凝土结构具有一系列优越的力学性能。近年来,钢管混凝土结构因其优越的力学性能受到工程界的青睐,在高层建筑和大跨度桥梁中得到了越来越广泛的应用。Concrete filled steel pipe refers to a composite member formed by filling concrete in steel pipes. During the stress process of concrete-filled steel tube members, the confinement effect of the steel tube on the concrete makes the concrete in a stress state of three-dimensional compression, so that the strength of the core concrete in the steel tube can be improved, and the ductility can be significantly improved; at the same time, the existence of the core concrete can avoid Or delay the local buckling of the steel pipe, so as to ensure that its material properties can be fully utilized. Compared with reinforced concrete structures, during the construction of concrete filled steel pipes, steel pipes can be used as formwork for pouring its core concrete, which can save formwork costs and speed up construction progress; compared with steel structures, the existence of core concrete makes the fire resistance of components better , saving fire retardant coatings and reducing project cost. Combining steel pipes and concrete into CFST, through the interaction between steel pipes and core concrete, not only can make up for the respective shortcomings of the two materials, but also can give full play to the advantages of both, so that the CFST structure has a series of superior mechanical properties. In recent years, the CFST structure has been favored by the engineering community due to its superior mechanical properties, and has been more and more widely used in high-rise buildings and long-span bridges.

但钢管混凝土结构在实际工程中应用中也存在着不足之处,具体包括:However, there are also deficiencies in the application of concrete filled steel tube structures in practical engineering, including:

(1)钢管混凝土柱在轴向荷载作用下,钢管与核心混凝土同时承担纵向荷载,因此钢管对核心混凝土的约束效果未能得到充分发挥,特别是对于钢管高强混凝土柱,钢管对核心混凝土的约束效果不显著,核心高强混凝土在受力过程中易产生剪切压溃破坏;对于方(矩)形钢管混凝土构件,钢管对核心混凝土的约束作用在混凝土截面内不均匀,钢管角部和截面中部混凝土为约束混凝土,而钢板中部刚度较弱,钢管屈曲后甚至与内部混凝土脱离,中部附近混凝土为非约束混凝土,与圆形钢管混凝土相比,方(矩)形钢管混凝土的钢管对核心混凝土力学性能的改善较弱;(1) Under the axial load, the steel tube and the core concrete bear the longitudinal load at the same time, so the restraint effect of the steel tube on the core concrete has not been fully exerted, especially for the steel tube high-strength concrete column, the steel tube's constraint on the core concrete The effect is not significant, and the core high-strength concrete is prone to shear crushing damage during the stress process; for square (rectangular) concrete-filled steel tube members, the restraint effect of the steel tube on the core concrete is uneven in the concrete section, and the corners of the steel tube and the middle of the section Concrete is constrained concrete, and the rigidity of the middle part of the steel plate is weak, and the steel pipe even breaks away from the internal concrete after buckling, and the concrete near the middle is unconstrained concrete. The improvement in performance is weak;

(2)钢管混凝土构件在轴向荷载作用下,钢管一般处于纵向受压横向受拉的应力状态,这使钢管的纵向屈服强度低于钢管单向受拉屈服强度;随着变形的增加,钢管对核心混凝土的横向约束作用逐渐增强,特别是当钢管屈服后,钢管的纵向应力随其横向应力的增加而逐渐降低,即钢管对构件纵向承载力的贡献也随之减弱;(2) Under the action of axial load, the steel pipe is generally in the stress state of longitudinal compression and transverse tension, which makes the longitudinal yield strength of the steel pipe lower than the unidirectional tensile yield strength of the steel pipe; with the increase of deformation, the steel pipe The lateral restraint effect on the core concrete gradually increases, especially when the steel pipe yields, the longitudinal stress of the steel pipe decreases gradually with the increase of its transverse stress, that is, the contribution of the steel pipe to the longitudinal bearing capacity of the member also weakens;

(3)钢管混凝土构件在遭遇相当于本地区抗震设防烈度的设防地震影响时,构件可能发生损坏,其钢管可能达到屈服或产生屈曲,构件需进行修复加固才可继续使用;(3) When the CFST member encounters the impact of fortification earthquake equivalent to the seismic fortification intensity of the area, the member may be damaged, and its steel pipe may reach yield or buckle, and the member needs to be repaired and strengthened before it can continue to be used;

(4)钢管混凝土构件在轴向荷载作用下,在加载初期,钢管与核心混凝土均处于弹性阶段,由于钢管的泊松比大于核心混凝土,钢管的横向变形比核心混凝土的横向变形大,这导致钢管与核心混凝土之间产生脱开现象,特别对于薄壁钢管高强混凝土构件,高强核心混凝土在加载初期横向变形小,薄壁钢管与核心混凝土脱开现象更为显著;此外,实际工程中由于核心混凝土的浇筑、养护方式不当或核心混凝土产生收缩、徐变和温度变形可导致钢管与核心混凝土之间产生脱空现象,以上现象均可影响钢管与核心混凝土的相互作用,使钢管在加载初期可产生较大初应力,从而影响构件的力学性能;(4) Under the action of axial load, both the steel pipe and the core concrete are in the elastic stage at the initial stage of loading. Since the Poisson’s ratio of the steel pipe is greater than that of the core concrete, the lateral deformation of the steel pipe is larger than that of the core concrete, which leads to The phenomenon of detachment between the steel pipe and the core concrete occurs, especially for the high-strength concrete members with thin-walled steel pipes. Improper pouring and curing methods of concrete or shrinkage, creep and temperature deformation of the core concrete can lead to voids between the steel pipe and the core concrete. All of the above phenomena can affect the interaction between the steel pipe and the core concrete, so that the steel pipe can A large initial stress is generated, which affects the mechanical properties of the component;

(5)实际钢管混凝土构件中,钢管因其耐腐蚀性能差需定期进行严格的防腐处理,否则容易发生锈蚀,影响构件的耐久性和力学性能,限制了此类构件在某些特殊环境中的使用,例如超大跨径钢管混凝土拱桥因外层钢管的耐腐性差导致其在沿海地区的发展与应用受到限制;(5) In the actual concrete-filled steel tube members, steel pipes need to undergo strict anti-corrosion treatment on a regular basis due to their poor corrosion resistance, otherwise they are prone to rust, which affects the durability and mechanical properties of the members, and limits the performance of such members in some special environments. For example, the development and application of ultra-long-span concrete-filled steel tube arch bridges in coastal areas is limited due to the poor corrosion resistance of the outer steel tubes;

(6)钢管混凝土构件的钢管处于最外层,且钢管需承担纵向荷载,在火灾作用下,钢管的强度和弹性模量急剧减小,从而降低钢管混凝土构件的承载力,因此实际工程中,为提高钢管混凝土构件的耐火性能,仍需在钢管外表面喷涂防火保护层,从而增加工程造价。(6) The steel pipe of the CFST member is in the outermost layer, and the steel pipe needs to bear the longitudinal load. Under the action of fire, the strength and elastic modulus of the steel pipe decrease sharply, thereby reducing the bearing capacity of the CFST member. Therefore, in actual engineering, In order to improve the fire resistance of concrete-filled steel pipe members, it is still necessary to spray a fire protection layer on the outer surface of the steel pipes, thereby increasing the project cost.

为此,有必要设计一种新型的钢管混凝土结构构件,能够增强构件钢管对核心混凝土的约束作用,提高构件的承载力和延性,改善构件的破坏模式,增强构件的耐腐蚀和耐火性能。Therefore, it is necessary to design a new type of concrete-filled steel tube structural member, which can enhance the restraint effect of the steel tube on the core concrete, improve the bearing capacity and ductility of the member, improve the failure mode of the member, and enhance the corrosion resistance and fire resistance of the member.

实用新型内容Utility model content

本实用新型的目的在于提供一种带夹层的钢管约束矩形钢管混凝土构件,旨在解决现有钢管混凝土构件技术的不足,用以增强核心构件钢管与核心混凝土之间的共同工作性能,提高构件的承载力和延性,改善构件的破坏模式,增强构件的抗震、耐腐蚀和耐火性能。The purpose of this utility model is to provide a steel pipe-constrained rectangular concrete-filled steel tube component with an interlayer, which aims to solve the deficiencies of the existing steel tube concrete component technology, to enhance the joint work performance between the core component steel tube and the core concrete, and to improve the structural strength of the component. Bearing capacity and ductility, improve the failure mode of components, and enhance the seismic, corrosion and fire resistance of components.

本实用新型是这样实现的,一种带夹层的钢管约束矩形钢管混凝土构件,由空心柱体结构的核心组件和空心柱体结构的外层组件嵌套组成,所述外层组件与所述核心组件之间填充有夹层材料;所述核心组件内部填充有内层材料,所述核心组件和所述外层组件的横截面图形均为中心对称图形;所述核心组件和所述外层组件的横截面的对称中心重合;所述外层组件的内壁宽度大于所述核心组件的外壁宽度且两者不相互接触;所述外层组件的长度小于所述核心组件;所述夹层材料长度与所述外层组件相同;所述内层材料长度与所述核心组件相同。由于核心组件的长度要长于所述外层组件和夹层材料,且实际工程中外层组件和夹层材料不与核心组件的梁柱节点连接,所以本方案中外层组件实质上是不受力的,只是对核心组件与混凝土提供横向约束的作用。The utility model is realized in this way, a steel pipe constrained rectangular concrete-filled steel tube member with an interlayer is composed of a core assembly of a hollow cylinder structure and an outer layer assembly of a hollow cylinder structure, and the outer layer assembly and the core Interlayer materials are filled between the components; inner layer materials are filled inside the core component, and the cross-sectional figures of the core component and the outer layer component are both centrally symmetrical figures; the core component and the outer layer component are The center of symmetry of the cross-section coincides; the width of the inner wall of the outer layer component is greater than the width of the outer wall of the core component and the two do not touch each other; the length of the outer layer component is smaller than the core component; the length of the sandwich material is the same as the width of the core component The outer layer components are the same; the inner layer material length is the same as the core component. Since the length of the core component is longer than the outer component and the interlayer material, and the outer component and the interlayer material are not connected to the beam-column joints of the core component in actual engineering, the outer component in this scheme is essentially unstressed, but Provides lateral restraint to core components and concrete.

这与现有技术中普通的双层嵌套钢管具有很大的不同,现有技术中的双层钢管虽然从构件中部的横截面结构上来说与本方案是一样的,但是由于其外层结构的长度于内层结构相同,所以受力时两者是同时承受纵向力作用。This is very different from the ordinary double-layer nested steel pipes in the prior art. Although the double-layer steel pipes in the prior art are the same as this solution in terms of the cross-sectional structure of the middle part of the member, due to its outer layer structure The length of the inner layer is the same as that of the inner layer structure, so both of them bear the longitudinal force at the same time when the force is applied.

本实用新型的进一步技术方案是:所述外层组件为空心圆柱体结构。空心圆柱结构能够在各个方向上提供相同的横向约束作用,从而增强核心组件对内层材料的约束作用。A further technical solution of the utility model is: the outer layer component is a hollow cylinder structure. The hollow cylindrical structure can provide the same lateral restraint in all directions, thereby enhancing the restraint of the inner layer material by the core component.

本实用新型的进一步技术方案是:所述核心组件的横截面为多边形。多边形能够带来更好的受力。A further technical solution of the utility model is: the cross-section of the core component is polygonal. Polygons can bring better forces.

本实用新型的进一步技术方案是:所述核心组件的横截面为矩形。A further technical solution of the utility model is: the cross-section of the core component is rectangular.

本实用新型的进一步技术方案是:所述核心组件的横截面为正方形。A further technical solution of the utility model is: the cross-section of the core component is square.

本实用新型的进一步技术方案是:所述核心组件和所述外层组件的制造材料为碳素钢、不锈钢和高强钢中的一种。这些材料容易获得,成本低廉。A further technical solution of the utility model is: the manufacturing material of the core component and the outer layer component is one of carbon steel, stainless steel and high-strength steel. These materials are readily available and inexpensive.

本实用新型的进一步技术方案是:所述内层材料的制备材料为高性能混凝土、高强混凝土、普通混凝土和再生混凝土中的一种或多种;所述夹层材料的制备材料为水泥基灌浆材料、纤维增强灌浆材料、结构胶、高性能混凝土、高强混凝土、普通混凝土或再生混凝土中的一种或多种。这些材料容易获得,成本低廉。The further technical scheme of the utility model is: the preparation material of the inner layer material is one or more of high-performance concrete, high-strength concrete, ordinary concrete and recycled concrete; the preparation material of the interlayer material is cement-based grouting material , fiber-reinforced grouting material, structural adhesive, high-performance concrete, high-strength concrete, ordinary concrete or recycled concrete. These materials are readily available and inexpensive.

本实用新型的有益效果是:与现有技术相比,本实用新型具有以下有益效果:The beneficial effects of the utility model are: compared with the prior art, the utility model has the following beneficial effects:

(1)外层圆钢套管不承担纵向荷载,对核心方(矩)形钢管混凝土构件的钢管及核心混凝土起约束作用,与传统钢管混凝土构件相比,核心混凝土受到的约束效果更强,其延性可得到进一步改善,减弱了核心混凝土产生剪切破坏的现象,同时外层圆钢套管对核心方(矩)形钢管混凝土构件的钢管(内层方(矩)形钢管)产生约束作用可有效防止或延缓内层钢管产生局部屈曲,而外层圆钢套管不承担纵向荷载,同样避免了钢管的屈曲问题,因此本实用新型构件将有效改善传统钢管混凝土构件的破坏模式;(1) The outer round steel casing does not bear the longitudinal load, and acts as a constraint on the steel tube and core concrete of the core square (rectangular) CFST member. Compared with the traditional CFST member, the core concrete has a stronger restraint effect. Its ductility can be further improved, weakening the phenomenon of shear failure of the core concrete, and at the same time, the outer round steel casing has a restraining effect on the steel pipe (inner square (rectangular) steel pipe) of the core square (rectangular) CFST member It can effectively prevent or delay the local buckling of the inner steel pipe, while the outer round steel casing does not bear the longitudinal load, and also avoids the buckling of the steel pipe. Therefore, the utility model will effectively improve the failure mode of the traditional CFST member;

(2)外层圆钢套管对核心方(矩)形钢管混凝土柱的钢管及核心混凝土起约束作用,核心混凝土受到的约束效果增强,其承载力可得到进一步提高;内层钢管的横向受拉作用将得到减弱,其纵向应力则相应提高,对构件承载力的贡献更大,与传统钢管混凝土构件相比,本实用新型核心混凝土与钢管的力学性能得到更有效的发挥,受力明确合理,承载力可得到显著提高;(2) The outer round steel casing plays a restraining role on the steel pipe and core concrete of the core square (rectangular) CFST column, the restraint effect on the core concrete is enhanced, and its bearing capacity can be further improved; The tensile effect will be weakened, and the longitudinal stress will be increased correspondingly, making a greater contribution to the bearing capacity of the component. Compared with the traditional steel tube concrete component, the mechanical properties of the core concrete and steel tube of the utility model can be more effectively exerted, and the force is clear and reasonable. , the bearing capacity can be significantly improved;

(3)外层圆钢套管不承担纵向荷载,避免钢管的屈曲问题,同时可更有效的约束核心混凝土,减轻了核心混凝土破坏的现象;当构件遭受相当于本地区抗震设防烈度的设防地震影响时,可能发生损坏,采用本实用新型方式对构件进行局部修复加固,可使构件继续使用,因此本实用新型在提高传统钢管混凝土构件抗震能力的同时也为构件的震后修复加固提供了途径;(3) The outer round steel casing does not bear the longitudinal load, avoiding the buckling of the steel pipe, and at the same time can more effectively restrain the core concrete, reducing the phenomenon of core concrete damage; when the component is subjected to a fortification earthquake equivalent to the seismic fortification intensity of the When impacted, damage may occur. The utility model is used to partially repair and strengthen the components, so that the components can continue to be used. Therefore, the utility model not only improves the anti-seismic ability of traditional steel pipe concrete components, but also provides a way for post-earthquake repair and reinforcement of components. ;

(4)外层圆钢套管不承担纵向荷载,可减弱加载初期内层钢管与核心混凝土之间的脱开现象,使内层钢管对核心混凝土在加载初期即产生约束作用,增强构件的力学性能;本实用新型还可有效克服核心混凝土浇筑、养护方式不当或核心混凝土产生收缩、徐变、温度变形引起的内层钢管与核心混凝土粘结强度不足的问题,从而提高内层钢管和混凝土二者之间的工作性能;(4) The outer round steel casing does not bear the longitudinal load, which can weaken the disengagement phenomenon between the inner steel pipe and the core concrete at the initial stage of loading, so that the inner steel pipe can restrain the core concrete at the initial stage of loading, and enhance the mechanics of the component Performance; the utility model can also effectively overcome the problem of insufficient bonding strength between the inner steel pipe and the core concrete caused by core concrete pouring, improper maintenance methods, or core concrete shrinkage, creep, and temperature deformation, thereby improving the inner steel pipe and concrete. work performance between

(5)当构件的外层圆钢套管采用不锈钢管时,外层不锈钢管将大幅度改善构件的耐腐蚀性能,减少防腐处理工序,可将传统钢管混凝土构件扩展至潮湿、腐蚀性介质强等特殊环境中使用;(5) When the outer round steel casing of the component is made of stainless steel, the outer stainless steel tube will greatly improve the corrosion resistance of the component, reduce the anti-corrosion treatment process, and expand the traditional steel tube concrete component to wet and corrosive media. and other special environments;

(6)本实用新型在原有核心方(矩)形钢管混凝土构件的外侧外包了一层夹层材料,夹层材料的比热容比内层钢管的比热容大,能有效延缓火灾的热量传递,同时外层圆钢套管在火灾作用下不承担纵向荷载,以上均可提高核心方(矩)形钢管混凝土构件的耐火极限。(6) In this utility model, a layer of interlayer material is outsourced on the outer side of the original core square (rectangular) steel pipe concrete member. The specific heat capacity of the interlayer material is larger than that of the inner steel pipe, which can effectively delay the heat transfer of the fire. At the same time, the outer round steel The casing does not bear the longitudinal load under the action of fire, and all of the above can improve the fire resistance limit of the core square (rectangular) CFST member.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本实用新型实施例提供的带夹层的钢管约束矩形钢管混凝土构件的结构示意图。Fig. 1 is a schematic structural view of a steel pipe-constrained rectangular concrete-filled steel tube member provided by an embodiment of the utility model.

图2是本实用新型实施例提供的带夹层的钢管约束矩形钢管混凝土构件的横截面示意图。Fig. 2 is a schematic cross-sectional view of a steel tube-constrained rectangular concrete-filled steel tube member provided by an embodiment of the utility model.

图3是本实用新型实施例提供的带夹层的钢管约束矩形钢管混凝土构件制备过程中的示意图。Fig. 3 is a schematic diagram of the preparation process of the steel pipe-constrained rectangular concrete-filled steel tube member provided by the embodiment of the utility model.

图4是本实用新型实施例提供的带夹层的钢管约束矩形钢管混凝土构件加工方法中固定件的示意图。Fig. 4 is a schematic diagram of the fixing part in the processing method of the steel pipe-constrained rectangular concrete-filled steel pipe member provided by the embodiment of the utility model.

附图标记:1-内层材料;2-核心组件;3-外层组件;4-夹层材料;5-固定件。Reference numerals: 1—inner layer material; 2—core component; 3—outer layer component; 4—interlayer material; 5—fixer.

具体实施方式Detailed ways

以下各实施例的说明是参考附加的图式,用以例示本实用新型可用以实施的特定实施例。本实用新型所提到的方向用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「内」、「外」、「侧面」等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本实用新型,而非用以限制本实用新型。The following descriptions of the various embodiments refer to the accompanying drawings to illustrate specific embodiments in which the present invention can be implemented. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "inside", "outside", "side", etc., are only Refer to attached drawings for directions. Therefore, the used directional terms are used to illustrate and understand the present invention, but not to limit the present invention.

图1是本实用新型实施例提供的带夹层的钢管约束矩形钢管混凝土构件的结构示意图。从图1中可以看出本方案提供的带夹层的钢管约束矩形钢管混凝土构件的外观。一种带夹层的钢管约束矩形钢管混凝土构件,由空心柱体结构的核心组件2和空心柱体结构的外层组件3嵌套组成,所述外层组件与所述核心组件之间填充有夹层材料4;所述核心组件内部填充有内层材料1,所述核心组件和所述外层组件的横截面图形均为中心对称图形;所述核心组件和所述外层组件的横截面的对称中心重合;所述外层组件的内壁宽度大于所述核心组件的外壁宽度且两者不相互接触;所述外层组件的长度小于所述核心组件;所述夹层材料长度与所述外层组件相同;所述内层材料长度与所述核心组件相同。Fig. 1 is a schematic structural view of a steel pipe-constrained rectangular concrete-filled steel tube member provided by an embodiment of the utility model. It can be seen from Figure 1 that the appearance of the steel pipe-constrained rectangular concrete-filled steel tube member provided by this scheme is provided. A steel pipe-constrained rectangular concrete-filled steel tube member with an interlayer, which is composed of a core assembly 2 of a hollow cylinder structure and an outer layer assembly 3 of a hollow cylinder structure, and an interlayer is filled between the outer layer assembly and the core assembly Material 4; the inner layer material 1 is filled inside the core component, and the cross-sectional figures of the core component and the outer layer component are centrally symmetrical figures; the symmetry of the cross-section of the core component and the outer layer component The center coincides; the inner wall width of the outer layer assembly is greater than the outer wall width of the core assembly and the two do not touch each other; the length of the outer layer assembly is smaller than the core assembly; the length of the sandwich material is the same as that of the outer layer assembly Same; the inner material length is the same as the core component.

图2是本实用新型实施例提供的带夹层的钢管约束矩形钢管混凝土构件的横截面示意图。从图2可以看出,具体到本实施例中,核心组件采用正方形结构,而外层组件采用圆形结构。Fig. 2 is a schematic cross-sectional view of a steel tube-constrained rectangular concrete-filled steel tube member provided by an embodiment of the utility model. It can be seen from FIG. 2 that in this embodiment, the core component adopts a square structure, while the outer layer component adopts a circular structure.

由于核心组件的长度要长于所述外层组件,所以本方案中外层组件实质上是不受力的,只是对核心组件与混凝土提供横向约束的作用。相比于传统的钢管混凝土构件,本实用新型可增强钢管与核心混凝土之间的共同工作性能,提高构件的承载力和延性,改善构件的破坏模式,增强构件的抗震、耐腐蚀和耐火性能。Since the length of the core component is longer than that of the outer layer component, the outer layer component in this solution is essentially free of force, and only provides lateral restraint for the core component and concrete. Compared with the traditional concrete-filled steel pipe member, the utility model can enhance the co-working performance between the steel pipe and the core concrete, improve the bearing capacity and ductility of the member, improve the failure mode of the member, and enhance the earthquake resistance, corrosion resistance and fire resistance of the member.

这与现有技术中普通的双层嵌套钢管具有很大的不同,现有技术中的双层钢管虽然从构件中部的横截面结构上来说与本方案是一样的,但是由于其外层结构的长度于内层结构相同,所以受力时两者是同时承受纵向力作用,使外层结构钢管对内层结构的约束作用不能充分发挥。This is very different from the ordinary double-layer nested steel pipes in the prior art. Although the double-layer steel pipes in the prior art are the same as this solution in terms of the cross-sectional structure of the middle part of the member, due to its outer layer structure The length of the inner layer structure is the same as that of the inner layer structure, so when the force is applied, the two are subjected to the longitudinal force at the same time, so that the restraint effect of the outer layer structure steel pipe on the inner layer structure cannot be fully exerted.

本方案中,当核心组件的两端比外层钢管和夹层材料两端各长一些时即可实现外层组件完全不受到纵向荷载,实际工程中,所述外层组件和夹层材料沿所述核心组件通长布置,但不以任何形式与所述核心组件的端部及节点相连接。In this solution, when the two ends of the core component are longer than the two ends of the outer steel pipe and the sandwich material, the outer component can be completely free from longitudinal loads. In actual engineering, the outer component and the sandwich material along the The core components are generally arranged but not connected in any way to the ends and nodes of the core components.

进一步的,所述核心组件和所述外层组件的制造材料为碳素钢、不锈钢和高强钢中的一种,以适应不同的工程需要,特别是当外层组件采用不锈钢管时,可提高整体构件的耐腐蚀性能和美观效果。Further, the manufacturing material of the core component and the outer layer component is one of carbon steel, stainless steel and high-strength steel, so as to meet different engineering needs, especially when the outer layer component adopts stainless steel pipe, it can improve The corrosion resistance and aesthetic effect of the overall component.

进一步的,所述内层材料的制备材料为高性能混凝土、高强混凝土、普通混凝土和再生混凝土中的一种或多种,以适应不同工程的需要,当构件用于高层、超高层建筑或大跨度拱桥结构中,高性能混凝土和高强混凝土可发挥更大的优势和效益,而当核心混凝土采用再生混凝土时,可解决天然骨料资源紧缺问题,保护骨料产地的生态环境,又能解决城市废弃物的堆放、占地和环境污染等问题,具有显著的社会、经济和环保效益。Further, the preparation material of the inner layer material is one or more of high-performance concrete, high-strength concrete, ordinary concrete and recycled concrete, so as to meet the needs of different projects. When components are used in high-rise, super high-rise buildings or large In the span arch bridge structure, high-performance concrete and high-strength concrete can exert greater advantages and benefits, and when the core concrete is recycled concrete, it can solve the problem of shortage of natural aggregate resources, protect the ecological environment of the aggregate production area, and solve urban problems. Waste stacking, land occupation and environmental pollution have significant social, economic and environmental benefits.

所述夹层材料的制备材料为水泥基灌浆材料、纤维增强灌浆材料、结构胶、高性能混凝土、高强混凝土、普通混凝土或再生混凝土中的一种或多种。这些材料容易获得,成本低廉。The preparation material of the interlayer material is one or more of cement-based grouting material, fiber-reinforced grouting material, structural glue, high-performance concrete, high-strength concrete, ordinary concrete or recycled concrete. These materials are readily available and inexpensive.

接下来介绍本方案提供的带夹层的钢管约束矩形钢管混凝土构件的制备方法,该方法包括以下步骤:Next, the preparation method of the steel pipe-confined rectangular steel pipe concrete member with interlayer provided by this scheme is introduced. The method includes the following steps:

步骤A:定位步骤,所述定位步骤系按设计将核心组件和外层组件进行定位;Step A: a positioning step, the positioning step is to position the core component and the outer layer component according to the design;

其中,所述步骤A包括以下分步骤:Wherein, said step A includes the following sub-steps:

步骤A1:制作组件步骤,所述制作组件步骤系按设计长度截取矩形核心组件和外层组件,或按设计要求选取板材卷曲焊接形成圆形外层组件和核心组件;Step A1: the step of making components, the step of making components is to intercept the rectangular core component and the outer layer component according to the design length, or select the plate to be crimped and welded according to the design requirements to form the circular outer layer component and the core component;

步骤A2:组件固定步骤,在所述核心组件和所述外层组件的端部插入固定件5,图3是本实用新型实施例提供的带夹层的钢管约束矩形钢管混凝土构件制备过程中的示意图。从图3中可以看出所述固定件的安装位置。所述固定件系圆环形钢板,图4是本实用新型实施例提供的带夹层的钢管约束矩形钢管混凝土构件加工方法中固定件的示意图。从图4中可以看出所述固定件中间设有矩形的镂空,所述镂空形状与所述核心组件的外表面相同,所述固定件的外径与所述外层组件的外径相同,所述固定件与所述外层组件点焊相连。通过固定件保证核心组件和外层组件之间的位置,确保两者能够同心。Step A2: component fixing step, inserting the fixing member 5 at the end of the core component and the outer layer component, Fig. 3 is a schematic diagram during the preparation process of the steel tube constrained rectangular steel tube concrete member with interlayer provided by the embodiment of the present utility model . The installation position of the fixing member can be seen from FIG. 3 . The fixing part is a ring-shaped steel plate, and Fig. 4 is a schematic diagram of the fixing part in the processing method of the steel pipe constrained rectangular steel tube concrete member with interlayer provided by the embodiment of the utility model. It can be seen from Figure 4 that there is a rectangular hollow in the middle of the fixing member, the shape of the hollow is the same as the outer surface of the core component, and the outer diameter of the fixing member is the same as that of the outer layer component. The fixing piece is connected with the outer layer component by spot welding. The position between the core component and the outer component is guaranteed by the fixing piece to ensure that the two can be concentric.

步骤B:浇筑步骤,所述浇筑步骤系将内层材料灌注进入所述核心组件、将夹层材料灌注进入所述外层组件和核心组件之间;Step B: a pouring step, wherein the pouring step is pouring the inner layer material into the core assembly, and pouring the interlayer material into the space between the outer layer assembly and the core assembly;

所述步骤B包括以下分步骤:The step B includes the following sub-steps:

步骤B1:内层材料浇筑步骤,所述内层材料浇筑步骤系将混凝土按照设计配比制备内层材料,对与夹层材料4接触的固定件5的表面铺设聚乙烯薄膜并涂抹机油;然后将所述内层材料灌注至所述核心组件内部,并充分振捣至所述内层材料达到密实;Step B1: the pouring step of the inner layer material, the step of pouring the inner layer material is to prepare the inner layer material with concrete according to the design ratio, lay a polyethylene film on the surface of the fixing part 5 in contact with the interlayer material 4 and apply machine oil; then put The inner layer material is poured into the interior of the core component, and fully vibrated until the inner layer material is compacted;

步骤B2:夹层材料浇筑步骤,所述夹层材料浇筑步骤系按照设计配比制备夹层材料,将所述内层材料灌注至所述核心组件和所述外层组件之间,并充分振捣至所述内层材料达到密实。Step B2: The interlayer material pouring step, the interlayer material pouring step is to prepare the interlayer material according to the design ratio, pour the inner layer material between the core component and the outer layer component, and fully vibrate until the The material of the inner layer is compacted.

步骤C:养护步骤,所述养护步骤系对步骤B获得的产品进行养护。Step C: a maintenance step, the maintenance step is to maintain the product obtained in step B.

具体的,所述步骤C包括以下分步骤:Specifically, the step C includes the following sub-steps:

步骤C1:对浇筑完成的试件进行养护;Step C1: Carry out maintenance on the poured specimen;

步骤C2:取下步骤A2中用到的固定件。Step C2: Remove the fasteners used in Step A2.

与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

(1)外层圆钢套管不承担纵向荷载,对核心方(矩)形钢管混凝土构件的钢管及核心混凝土起约束作用,与传统钢管混凝土构件相比,核心混凝土受到的约束效果更强,其延性可得到进一步改善,减弱了核心混凝土产生剪切破坏的现象,同时外层圆钢套管对核心方(矩)形钢管混凝土构件的钢管(内层方(矩)形钢管)产生约束作用可有效防止或延缓内层钢管产生局部屈曲,而外层圆钢套管不承担纵向荷载,同样避免了钢管的屈曲问题,因此本实用新型构件将有效改善传统钢管混凝土构件的破坏模式;(1) The outer round steel casing does not bear the longitudinal load, and acts as a constraint on the steel tube and core concrete of the core square (rectangular) CFST member. Compared with the traditional CFST member, the core concrete has a stronger restraint effect. Its ductility can be further improved, weakening the phenomenon of shear failure of the core concrete, and at the same time, the outer round steel casing has a restraining effect on the steel pipe (inner square (rectangular) steel pipe) of the core square (rectangular) CFST member It can effectively prevent or delay the local buckling of the inner steel pipe, while the outer round steel casing does not bear the longitudinal load, and also avoids the buckling of the steel pipe. Therefore, the utility model will effectively improve the failure mode of the traditional CFST member;

(2)外层圆钢套管对核心方(矩)形钢管混凝土柱的钢管及核心混凝土起约束作用,核心混凝土受到的约束效果增强,其承载力可得到进一步提高;内层钢管的横向受拉作用将得到减弱,其纵向应力则相应提高,对构件承载力的贡献更大,与传统钢管混凝土构件相比,本实用新型核心混凝土与钢管的力学性能得到更有效的发挥,受力明确合理,承载力可得到显著提高;(2) The outer round steel casing plays a restraining role on the steel pipe and core concrete of the core square (rectangular) CFST column, the restraint effect on the core concrete is enhanced, and its bearing capacity can be further improved; The tensile effect will be weakened, and the longitudinal stress will be increased correspondingly, making a greater contribution to the bearing capacity of the component. Compared with the traditional steel tube concrete component, the mechanical properties of the core concrete and steel tube of the utility model can be more effectively exerted, and the force is clear and reasonable. , the bearing capacity can be significantly improved;

(3)外层圆钢套管不承担纵向荷载,避免钢管的屈曲问题,同时可更有效的约束核心混凝土,减轻了核心混凝土破坏的现象;当构件遭受相当于本地区抗震设防烈度的设防地震影响时,可能发生损坏,采用本实用新型方式对构件进行局部修复加固,可使构件继续使用,因此本实用新型在提高传统钢管混凝土构件抗震能力的同时也为构件的震后修复加固提供了途径;(3) The outer round steel casing does not bear the longitudinal load, avoiding the buckling of the steel pipe, and at the same time can more effectively restrain the core concrete, reducing the phenomenon of core concrete damage; when the component is subjected to a fortification earthquake equivalent to the seismic fortification intensity of the When impacted, damage may occur. The utility model is used to partially repair and strengthen the components, so that the components can continue to be used. Therefore, the utility model not only improves the anti-seismic ability of traditional steel pipe concrete components, but also provides a way for post-earthquake repair and reinforcement of components. ;

(4)外层圆钢套管不承担纵向荷载,可减弱加载初期内层钢管与核心混凝土之间的脱开现象,使内层钢管对核心混凝土在加载初期即产生约束作用,增强构件的力学性能;本实用新型还可有效克服核心混凝土浇筑、养护方式不当或核心混凝土产生收缩、徐变、温度变形引起的内层钢管与核心混凝土粘结强度不足的问题,从而提高内层钢管和混凝土二者之间的工作性能;(4) The outer round steel casing does not bear the longitudinal load, which can weaken the disengagement phenomenon between the inner steel pipe and the core concrete at the initial stage of loading, so that the inner steel pipe can restrain the core concrete at the initial stage of loading, and enhance the mechanics of the component Performance; the utility model can also effectively overcome the problem of insufficient bonding strength between the inner steel pipe and the core concrete caused by core concrete pouring, improper maintenance methods, or core concrete shrinkage, creep, and temperature deformation, thereby improving the inner steel pipe and concrete. work performance between

(5)当构件的外层圆钢套管采用不锈钢管时,外层不锈钢管将大幅度改善构件的耐腐蚀性能,减少防腐处理工序,可将传统钢管混凝土构件扩展至潮湿、腐蚀性介质强等特殊环境中使用;(5) When the outer round steel casing of the component is made of stainless steel, the outer stainless steel tube will greatly improve the corrosion resistance of the component, reduce the anti-corrosion treatment process, and expand the traditional steel tube concrete component to wet and corrosive media. and other special environments;

(6)本实用新型在原有核心方(矩)形钢管混凝土构件的外侧外包了一层夹层材料,夹层材料的比热容比内层钢管的比热容大,能有效延缓火灾的热量传递,同时外层圆钢套管在火灾作用下不承担纵向荷载,以上均可提高核心方(矩)形钢管混凝土构件的耐火极限。(6) In this utility model, a layer of interlayer material is outsourced on the outer side of the original core square (rectangular) steel pipe concrete member. The specific heat capacity of the interlayer material is larger than that of the inner steel pipe, which can effectively delay the heat transfer of the fire. At the same time, the outer round steel The casing does not bear the longitudinal load under the action of fire, and all of the above can improve the fire resistance limit of the core square (rectangular) CFST member.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (6)

  1. A kind of 1. steel tube confinement concrete-filled rectangular steel tube component of sandwich, it is characterised in that:By the core of hollow cylinder structure The outer layer assembly nested groups of component and hollow cylinder structure are into being filled with interlayer between the outer layer assembly and the core component Material;It is filled with inner layer material inside the core component, the cross section figure of the core component and the outer layer assembly is equal Centered on symmetric figure;The symmetrical centre of the cross section of the core component and the outer layer assembly overlaps;The outer layer assembly Inner wall width be more than the core component outer wall width and both do not contact with each other;The length of the outer layer assembly is less than institute State core component;The sandwich material length is identical with the outer layer assembly;The inner layer material length and the core component It is identical.
  2. 2. the steel tube confinement concrete-filled rectangular steel tube component of sandwich according to claim 1, it is characterised in that:It is described outer Layer assembly is hollow cylindrical structure.
  3. 3. the steel tube confinement concrete-filled rectangular steel tube component of sandwich according to claim 1, it is characterised in that:The core The cross section of heart component is polygon.
  4. 4. the steel tube confinement concrete-filled rectangular steel tube component of sandwich according to claim 3, it is characterised in that:The core The cross section of heart component is rectangle.
  5. 5. the steel tube confinement concrete-filled rectangular steel tube component of sandwich according to claim 4, it is characterised in that:The core The cross section of heart component is square.
  6. 6. according to the steel tube confinement concrete-filled rectangular steel tube component of any sandwich in claim 1-5, its feature exists In:The manufacture material of the core component and the outer layer assembly is one kind in carbon steel, stainless steel and high-strength steel.
CN201720237242.1U 2017-03-10 2017-03-10 A kind of steel tube confinement concrete-filled rectangular steel tube component of sandwich Active CN207332114U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106917470A (en) * 2017-03-10 2017-07-04 哈尔滨工业大学深圳研究生院 The steel tube confinement concrete-filled rectangular steel tube component and its processing method of a kind of sandwich
CN112942682A (en) * 2021-01-27 2021-06-11 上海绿地建设(集团)有限公司 Multicavity steel core concrete column

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106917470A (en) * 2017-03-10 2017-07-04 哈尔滨工业大学深圳研究生院 The steel tube confinement concrete-filled rectangular steel tube component and its processing method of a kind of sandwich
CN112942682A (en) * 2021-01-27 2021-06-11 上海绿地建设(集团)有限公司 Multicavity steel core concrete column
CN112942682B (en) * 2021-01-27 2022-06-14 上海绿地建设(集团)有限公司 Multicavity steel core concrete column

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