A kind of device and sealing article of the expanded PTFE seal stock quickly manufactured
Technical field
Sealing article field is the utility model is related to, is sealed more particularly to a kind of expanded PTFE quickly manufactured
The device and sealing article of sheet material.
Background technology
Leakage is the principal mode of pipe flange failure, it is with sealing structure pattern, the rigidity of connected piece, the property of seal
The many factors such as energy, operation and installation are related.Gasket is the main seal of flanged joint, thus correct selection gasket is also to protect
The key that card flanged joint does not leak.Flange gasket is according to corrosivity, temperature, pressure and the flange seal of pipeline institute pumped (conveying) medium
The form in face selects species very much.Common sealing material has rubber asbestos gasket, rubber pad, spiral wound gasket, aramid fiber gasket, stone
Cotton pad, soft graphite, polytetrafluoroethylene (PTFE) etc. are only used for the engineering pipeline sealing of low and middle-end.E-PTFE is used in sealing material
The novel seal pad of vinyl film manufacture has extensive purposes, and W. L. Gore & Associates, Inc. is for a long time food medicine, aerospace and nuclear power
Stand, the high-end industry such as naval vessel provides all kinds of sealings such as novel seal pad and the packing of eptfe membrane manufacture and solves
Scheme, monopolization controls most of market share in China and other areas and price is up to 8000 yuan/square metre, therefore to this
Sealing material is necessary to implement production domesticization.
Have expanded PTFE at present using the sheet material that carvel built is done in layer, the method low production efficiency(Cause
Film thickness only has 0.01-0.05mm, and completing the sheet material of thickness up to the 1mm of a large area needs nearly 1h to tile completion),
Gauffer interlayer often occurs under air agitation since film is very thin during tiling so that it is in uneven thickness, easily it is layered between film layer,
Compression resilience is poor after plane compresses shaping, and the seal stock quality conformance of this carvel built is poor.
Utility model content
The utility model is mainly solving the technical problems that provide a kind of expanded PTFE diaphragm seal quickly manufactured
The method, apparatus and sealing article of material, have high uniformity and accuracy, and the Density Distribution of sealing article is more uniform,
Sealing effect is more consistent, more reliable.
In order to solve the above technical problems, the technical solution that the utility model uses is:There is provided and a kind of quickly manufacture
The device of expanded PTFE seal stock, successively including let off roll, pinch rolls, roller, guillotine, quick-speed jigs, baking
Case and roller press, the film of expanded PTFE are exported through let off roll, and continuous volume wraps on roller after being tensioned by pinch rolls
To certain thickness, multilayer volume coating cylinder is formed, axially multilayer is rolled up the cutting of coating cylinder into plane to guillotine by cutting
Film roll bag lamination, with four side tensioning fixed pan shape film roll bag lamination of quick-speed jigs, then carries out thermal finalization in an oven
Destressing is stored;Plane film roll bag lamination is finally subjected to thickness reduction, is rolled on roller press to seal stock
Thickness.
In one preferred embodiment of the utility model, the rotating speed of roller is 100 ~ 500 turns/min.
In one preferred embodiment of the utility model, the temperature in baking oven is 270 DEG C -310 DEG C, the work of roller press
Temperature is 270 DEG C -310 DEG C.
In one preferred embodiment of the utility model, the destressing resting period for 1.8 it is small when -2.5 it is small when.
In one preferred embodiment of the utility model, the film of expanded PTFE or gather for the varicosity of hydrophobic oleophobic
The modified film film of tetrafluoroethene.
The utility model further relates to a kind of sealing article, and sealing article is equipped with to be prepared using any of the above-described device
Seal stock.
The beneficial effects of the utility model are:The seal stock of the utility model has the tensile strength of bigger, Ke Yi
The bolt presses power of bigger is kept in use, so that relatively reliable sealing performance is provided, especially in thermal cycle and higher temperatures
Under conditions of degree;Seal stock improve sealing reliability, resistance to environmental aging, extend usage time, and reduce again locking and more
Change the maintenance cost of gasket;Seal stock uniformity higher, problem is less, and production efficiency improves 10 times;The valency of seal stock
Lattice are the 60% ~ 70% of import, can further reduce the manufacture cost of customer engineering and equipment so that consumer product is more competing
Strive power.
Brief description of the drawings
It is required in being described below to embodiment in order to illustrate more clearly of the technical scheme in the embodiment of the utility model
Attached drawing to be used is briefly described, it should be apparent that, drawings in the following description are only some realities of the utility model
Example is applied, for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Other attached drawings are obtained, wherein:
Fig. 1 is the preferred embodiment of expanded PTFE seal stock that the utility model quickly manufactures on roller
Structure diagram;
Fig. 2 is the preferably implementation after the expanded PTFE seal stock axial direction cutting that the utility model quickly manufactures
The structure diagram of example;
Fig. 3 is a preferred embodiment of the device for the expanded PTFE seal stock that the utility model quickly manufactures
Structure diagram;
The mark of each component is as follows in attached drawing:1st, multilayer volume coating cylinder, 2, plane film roll bag lamination, 3, let off roll,
4th, pinch rolls, 5, roller, 6, guillotine, 7, quick-speed jigs, 8, baking oven, 9, roller press.
Embodiment
Below by the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described
Embodiment is only the part of the embodiment of the utility model, instead of all the embodiments.Based on the implementation in the utility model
Example, all other embodiment that those of ordinary skill in the art are obtained without making creative work, belongs to
The scope of the utility model protection.
Before the seal stock of the utility model is prepared, eptfe film, e-PTFE are first prepared
The core technology of the manufacture of vinyl film is:First polytetrafluoroethyldispersion dispersion resin is mixed with liquid extrusion aid and coloring agent,
Insulation maturation is carried out in the environment of 30-40 DEG C, then is pressed into cylinder blank, cylinder blank is laminated by rolling process,
It is heated to slough extrusion aid, then simple tension, biaxial tension are carried out, then thermal finalization, cooling, winding, are finally made varicosity and gather
Tetrafluoroethene film.
Eptfe film is a kind of macromolecule new material film with specific function high added value, is special
Made of technique biaxial tension, the microfibre of the film constitutes the multifilament layer abnormity in 0.1 μm of inside and outside penetrating -18 μm of aperture
Micropore;The film of expanded PTFE has been compounded to form the sealing material of various thickness through multiple-layer stacked.
Eptfe film has natural chemical inertness, water proofing property, heat endurance and higher mechanical strength,
These characteristics cause seal solution it is reliably ageing-resistant, sealing medium is not contaminated, in addition exposed to eroding chemical,
Also can effectively it be sealed when in friction, high temperature or extremely low temperature.
It is made of 100% expanded PTFE, which can create the e-PTFE with high dilation
Ethene sealing article.The excellent expansion of sealing article or compression rebound realize the tensile strength and sealing stability of brilliance, tall and erect
Creep resistant more and resistance to cold flow energy, so as to realize excellent performance in harsh application.
Embodiment 1:
A kind of method of the expanded PTFE seal stock quickly manufactured, comprises the following steps:
1)By eptfe film, continuous volume is bundled into multilayer volume coating cylinder 1 under tensile state, as shown in Figure 1;
2)1 complanation shape film roll bag lamination 2 of cutting multilayer volume coating cylinder vertically, as shown in Figure 2;
3)The periphery for the plane film roll bag lamination 2 that tensioning, fixed cutting are formed, in the environment of temperature is 270 DEG C
When destressing storage 1.8 is small, the carbochain of thermal finalization while polytetrafluoroethylene (PTFE) micel connects under molecular force effect;
4)By thickness reduction 8% in the environment that temperature is 270 DEG C, that is, complete the preparation of seal stock.
Carbochain through the polytetrafluoroethylene (PTFE) micel in high hot rolling caudacoria can molecular force effect under connect it is more,
So that the combination of film roll bag lamination is closer, formation is integral and not stratified, and this volume bag method production efficiency improves 10 times,
The uniformity of product is more preferable.
100% expanded PTFE seal stock of various thickness series can be produced with the method, meets food
The special seal requirement of the high-end engineering such as medicine, aerospace and nuclear power station, naval vessel.
The film of expanded PTFE or for hydrophobic oleophobic expanded PTFE modified film film.
The thickness of the seal stock is 0.8-3.5mm.Sprung back on seal stock in the thickness range of 1-3mm
The experiment of rate and leakage rate:Under preload pressure 17.25MPa loads, sheet material compression ratio removes rebound degree after load up to 45 ± 5%
>10%;Tested using 99.9% helium of medium, preload pressure 17.25MPa, 4 MPa of test pressure load under, leakage
Rate<1×10-3cm3/s。
A kind of device of the expanded PTFE seal stock quickly manufactured, as shown in figure 3, successively include let off roll 3,
Pinch rolls 4, roller 5, guillotine 6, quick-speed jigs 7, baking oven 8 and roller press 9, the film of expanded PTFE is through unreeling
Roller 3 exports, and continuous volume bag to certain thickness, forms multilayer volume coating cylinder 1, roller 5 on roller 5 after being tensioned by pinch rolls 4
Rotating speed be 100 turns/min, axially cutting folds 1 cutting of multilayer volume coating cylinder into plane film roll bag to guillotine 6
Layer 2, with 7 four side tensioning fixed pan shape film roll bag lamination 2 of quick-speed jigs, then carries out thermal finalization destressing in baking oven 8
Store, the temperature in baking oven 8 is 270 DEG C, when the destressing resting period is 1.8 small;Finally by plane film roll bag lamination 2 into
Row thickness reduction, to the thickness of seal stock, the operating temperature of roller press 9 is 270 DEG C for rolling on roller press 9.
Embodiment 2:
A kind of method of the expanded PTFE seal stock quickly manufactured, comprises the following steps:
1)By eptfe film, continuous volume is bundled into multilayer volume coating cylinder under tensile state;
2)Cutting multilayer volume coating cylinder complanation shape film roll bag lamination 2 vertically;
3)The periphery for the plane film roll bag lamination 2 that tensioning, fixed cutting are formed, in the environment of temperature is 290 DEG C
When destressing storage 2 is small, the carbochain of thermal finalization while polytetrafluoroethylene (PTFE) micel connects under molecular force effect;
4)By thickness reduction 12% in the environment that temperature is 300 DEG C, that is, complete the preparation of seal stock.
Carbochain through the polytetrafluoroethylene (PTFE) micel in high hot rolling caudacoria can molecular force effect under connect it is more,
So that the combination of film roll bag lamination is closer, formation is integral and not stratified, and this volume bag method production efficiency improves 10 times,
The uniformity of product is more preferable.
100% expanded PTFE seal stock of various thickness series can be produced with the method, meets food
The special seal requirement of the high-end engineering such as medicine, aerospace and nuclear power station, naval vessel.
The film of expanded PTFE or for hydrophobic oleophobic expanded PTFE modified film film.
The thickness of the seal stock is 0.8-3.5mm.Sprung back on seal stock in the thickness range of 1-3mm
The experiment of rate and leakage rate:Under preload pressure 17.25MPa loads, sheet material compression ratio removes rebound degree after load up to 45 ± 5%
>10%;Tested using 99.9% helium of medium, preload pressure 17.25MPa, 4 MPa of test pressure load under, leakage
Rate<1×10-3cm3/s。
A kind of device of the expanded PTFE seal stock quickly manufactured, successively including let off roll 3, pinch rolls 4, rolling
Cylinder 5, guillotine 6, quick-speed jigs 7, baking oven 8 and roller press 9, the film of expanded PTFE are exported through let off roll 3, by
Pinch rolls 4 be tensioned after on roller continuous volume bag to certain thickness, form multilayer volume coating cylinder, the rotating speed of roller for 300 turns/
Min, axially multilayer is rolled up the cutting of coating cylinder into plane film roll bag lamination 2 to guillotine 6 by cutting, with quick-speed jigs 7
Four side tensioning fixed pan shape film roll bag laminations 2, then carry out thermal finalization destressing storage in baking oven 8, the temperature in baking oven 8
Spend for 290 DEG C, when the destressing resting period is 2 small;Plane film roll bag lamination 2 is finally subjected to thickness reduction, in roller
To the thickness of seal stock, the operating temperature of roller press 9 is 300 DEG C for rolling on press 9.
Embodiment 3:
A kind of method of the expanded PTFE seal stock quickly manufactured, comprises the following steps:
1)By eptfe film, continuous volume is bundled into multilayer volume coating cylinder under tensile state;
2)Cutting multilayer volume coating cylinder complanation shape film roll bag lamination 2 vertically;
3)The periphery for the plane film roll bag lamination 2 that tensioning, fixed cutting are formed, in the environment of temperature is 310 DEG C
When destressing storage 2.5 is small, the carbochain of thermal finalization while polytetrafluoroethylene (PTFE) micel connects under molecular force effect;
4)By thickness reduction 16% in the environment that temperature is 310 DEG C, that is, complete the preparation of seal stock.
Carbochain through the polytetrafluoroethylene (PTFE) micel in high hot rolling caudacoria can molecular force effect under connect it is more,
So that the combination of film roll bag lamination is closer, formation is integral and not stratified, and this volume bag method production efficiency improves 10 times,
The uniformity of product is more preferable.
100% expanded PTFE seal stock of various thickness series can be produced with the method, meets food
The special seal requirement of the high-end engineering such as medicine, aerospace and nuclear power station, naval vessel.
The film of expanded PTFE or for hydrophobic oleophobic expanded PTFE modified film film.
The thickness of the seal stock is 0.8-3.5mm.Sprung back on seal stock in the thickness range of 1-3mm
The experiment of rate and leakage rate:Under preload pressure 17.25MPa loads, sheet material compression ratio removes rebound degree after load up to 45 ± 5%
>10%;Tested using 99.9% helium of medium, preload pressure 17.25MPa, 4 MPa of test pressure load under, leakage
Rate<1×10-3cm3/s。
A kind of device of the expanded PTFE seal stock quickly manufactured, successively including let off roll 3, pinch rolls 4, rolling
Cylinder 5, guillotine 6, quick-speed jigs 7, baking oven 8 and roller press 9, the film of expanded PTFE are exported through let off roll 3, by
Continuous volume bag is to certain thickness on roller 5 after pinch rolls 4 is tensioned, and formation multilayer volume coating cylinder, the rotating speed of roller is 500
Turn/min, axially multilayer is rolled up the cutting of coating cylinder into plane film roll bag lamination 2 to guillotine 6 by cutting, with quick folder
Have 7 four side tensioning fixed pan shape film roll bag laminations 2, thermal finalization destressing storage is then carried out in baking oven 8, in baking oven 8
Temperature be 310 DEG C, the destressing resting period for 2.5 it is small when;Plane film roll bag lamination 2 is finally subjected to thickness reduction,
To the thickness of seal stock, the operating temperature of roller press 9 is 310 DEG C for rolling on roller press 9.
A kind of sealing article, sealing article include the seal stock that the method and apparatus in embodiment 1-3 are prepared.It is close
The preparation method of envelope product includes:Expanded PTFE seal stock is first prepared, processes preceding preparation, then using accurate digital control
Die-cutting machine Blanking Shaping, secondly waste discharge material, inspection arrange, and finally packaging is delivered to customer.
This based article includes plate gasket, universal pipes gasket, the scene shaping novelty such as banding gasket and joint sealing member
Sealing article series of products.
It will be food medicine, aerospace and work to use the seal stock that the method and apparatus of the utility model are prepared
Industry provides all kinds of sealing solutions such as various gaskets and packing.With specific function, high added value, surface tension it is lower
High-tech product, will there is good superiority of effectiveness, will break monopolization of the offshore company to China market, cuts down its market and occupies
Amount, the product will substitute inlet and outlet, advantageously reduce the cost of China's engineering equipment and improve its performance reliability, favorably
Export competitiveness is lifted in China's engineering equipment so that engineering equipment safe and reliable operation important in inhibiting.
There is the seal stock of the utility model remarkable creep resistant and resistance to cold flow energy, the sheet material of the utility model to have
The tensile strength of bigger, therefore, deforms small compared with other gaskets, after compression(Thickness and width).Therefore, it can used
The middle bolt presses power for keeping bigger, so as to provide relatively reliable sealing performance, especially in thermal cycle and higher temperature
Under the conditions of.
Wherein, expanded PTFE has natural chemical inertness, water proofing property, heat endurance and higher machinery by force
Degree, the sealing solution of these characteristic let us is reliability and durability, or even exposed to eroding chemical, friction, high temperature or
Also can effectively it be sealed when in extremely low temperature.The temperature range that the eptfe film sealing article can be born is -269 °C
To 315 °C(- 452 °F to 600 °F), this causes them to can be applied to multiple fields.
Deform few after the width compression of the eptfe film sealing article, gasket can be avoided to squeeze into pipeline and right
Technique adversely affects.
This sealed product improves sealing reliability, and resistance to environmental aging, extends usage time, and reduces locking again and more
Change the maintenance cost of gasket.
The very reliable sealing performance of expanded PTFE seal stock, compressive property, which is tested, to be shown, the varicosity poly- four
Vinyl fluoride sealing article shows extremely outstanding in terms of the various extreme conditions of industrial flange sealing are born.Under the high temperature conditions
Install and in use, this gasket is capable of providing the sealing reliability safety coefficient of higher.
The expanded PTFE sealing article has chemical inertness, either in highly basic, strong acid environment, also or solvent
In, it can realize lasting sealing effect.It can be resistant to All Media(PH value range 0-14)Corrosion it is pollution-free, but melt/
Except dissolving alkali metal and simple substance fluoride.
Expanded PTFE seal stock uniformity higher, problem is less, and production efficiency improves 10 times.
Our company's manufacturing process has high uniformity and accuracy, therefore, with other expanded polytetrafluoroethylplate plate shapes
Gasket is compared, and the Density Distribution of the expanded PTFE sealing article is more uniform.This makes sealing effect more consistent, more may be used
Lean on.
Different from hard tetrafluoro or intefused tetratiuorine, it is uneven which can comply with common flange
Whole degree.This gasket can avoid rebuilding flange surface, expand the scope of application, and realize extremely reliable sealing effect, therefore
It is more easy to realize failure-free operation.
The price of expanded PTFE seal stock is the 60%-70% of import, can further reduce client's " engineering
And equipment " manufacture cost so that consumer product is more competitive.
The above description is only the embodiments of the present invention, and it does not limit the scope of the patent of the present invention, every
The equivalent structure or equivalent flow shift made using the utility model description, is directly or indirectly used in other phases
The technical field of pass, is equally included in the patent within the scope of the utility model.