CN207268765U - A high-voltage detection device for connectors - Google Patents
A high-voltage detection device for connectors Download PDFInfo
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- CN207268765U CN207268765U CN201721139508.5U CN201721139508U CN207268765U CN 207268765 U CN207268765 U CN 207268765U CN 201721139508 U CN201721139508 U CN 201721139508U CN 207268765 U CN207268765 U CN 207268765U
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Abstract
Description
技术领域technical field
本实用新型涉及自动化技术领域,特别涉及一种连接器用高压检测设备,所述连接器用于汽车零部件及电子行业。The utility model relates to the technical field of automation, in particular to a high-voltage detection device for a connector, and the connector is used in auto parts and electronic industries.
背景技术Background technique
连接器又称作接插件,其功能是连接两个有源器件的器件,传输电流或信号。汽车零部件行业及电子行业使用的连接器结构多为含有金属PIN针的包塑件,相邻两金属PIN针之间需要具有良好的绝缘性,仅仅依靠注塑工艺的把控,风险很大,不能保证合格率,因此,需要对产品进行检测,常规的使用万能表进行检测,由于每个连接器上的金属PIN针数量较多,万能表效率较低,且不能进行高压检测,检测所提供的模拟环境与使用者的真实环境相差较大。Connectors are also called connectors, and their function is to connect two active devices to transmit current or signals. The connector structures used in the auto parts industry and the electronics industry are mostly plastic-coated parts containing metal PIN pins. There must be good insulation between two adjacent metal PIN pins. Only relying on the control of the injection molding process is very risky. The pass rate cannot be guaranteed, therefore, the product needs to be tested, and a multimeter is used for testing routinely. Due to the large number of metal PIN pins on each connector, the efficiency of the multimeter is low, and high-voltage testing cannot be performed. The testing institute provides The simulated environment is quite different from the user's real environment.
实用新型内容Utility model content
为了解决现有技术的技术问题,本实用新型提供一种连接器用高压检测设备,提高了产品检测的准确度以及检测效率。In order to solve the technical problems of the prior art, the utility model provides a high-voltage detection device for connectors, which improves the accuracy and efficiency of product detection.
本实用新型是通过如下技术方案实现的。The utility model is realized through the following technical solutions.
一种连接器用高压检测设备,包括绝缘测试仪器、测试工装及不良品收纳装置,所述绝缘测试仪器用于产生交/直流高压并提供给测试工装,所述不良品收纳装置用于接收测试工装检测不合格的产品,所述测试工装包括底部的电控装置,所述电控装置上方设有工装主体,所述工装主体的外侧设有外罩,所述工装主体包括支撑装置、定位装置、压紧装置和打点装置,所述定位装置用于固定待测产品,所述压紧装置通过支撑架与支撑装置相连接,所述压紧装置包括上气缸和下气缸,所述上气缸的底部连接有探针安装座,所述探针安装座的底部设有弹性压板,所述探针安装座上设有若干安装孔,用于安装探针,所述探针底端穿过弹性压板,所述下气缸与上气缸呈对称结构,所述下气缸的顶部依次设有探针安装座、弹性压板。A high-voltage testing device for connectors, including an insulation testing instrument, a test tool and a defective product storage device, the insulation test device is used to generate AC/DC high voltage and provide it to the test tool, and the defective product storage device is used to receive the test tool To detect unqualified products, the test tooling includes an electric control device at the bottom, a main body of the tooling is arranged above the electronic control device, an outer cover is provided outside the main body of the tooling, and the main body of the tooling includes a supporting device, a positioning device, a press tightening device and dotting device, the positioning device is used to fix the product to be tested, the pressing device is connected with the supporting device through the support frame, the pressing device includes an upper cylinder and a lower cylinder, and the bottom of the upper cylinder is connected There is a probe mounting seat, the bottom of the probe mounting seat is provided with an elastic pressure plate, and the probe mounting seat is provided with a number of mounting holes for installing probes, and the bottom end of the probe passes through the elastic pressure plate, so The lower cylinder and the upper cylinder have a symmetrical structure, and the top of the lower cylinder is provided with a probe mounting seat and an elastic pressure plate in turn.
作为优选的,所述支撑装置包括底板,所述底板四角方向固定安装有支撑轴,所述支撑轴上设有载板,所述载板上固定安装有支撑架。Preferably, the support device includes a bottom plate, and support shafts are fixedly installed in the four corners of the bottom plate, a carrier plate is arranged on the support shaft, and a support frame is fixedly installed on the carrier plate.
作为优选的,所述定位装置包括放置板,所述放置板与支撑装置固定连接,所述放置板上设有安装孔,所述安装孔用于安装待测产品,所述安装孔在放置板上的位置与安装探针是相适配的。Preferably, the positioning device includes a placement board, the placement board is fixedly connected with the supporting device, the placement board is provided with installation holes, the installation holes are used to install the product to be tested, and the installation holes are on the placement board The position on is suitable for installing the probe.
作为优选的,所述打点装置包括打点气缸,所述打点气缸通过气缸安装支架固定在载板上,所述打点气缸的伸缩杆头部设有钻头,所述打点气缸与待测产品在同一直线上。Preferably, the dotting device includes a dotting cylinder, the dotting cylinder is fixed on the carrier plate through the cylinder mounting bracket, the telescoping rod head of the dotting cylinder is provided with a drill bit, and the dotting cylinder and the product to be tested are on the same straight line superior.
作为优选的,所述电控装置包括PLC控制器、电源、控制按钮,所述控制按钮包括启动按钮和复位按钮,所述电控装置还包括报警器。Preferably, the electric control device includes a PLC controller, a power supply, and control buttons, the control buttons include a start button and a reset button, and the electric control device also includes an alarm.
本实用新型的有益效果是:1)依靠上气缸和下气缸实现自动对针的动作,待测产品的放置位置在放置板上,位置是固定的,上气缸与下气缸的上下相对位置固定,因此保证了插针的准确定位,重复性好;能够快速地将PIN针与导线连接在一起,简化肉眼识别对针的烦琐步骤,对PIN重复性好;2)安装探针是一种弹性体,内置弹簧,头部可伸缩,接触力在1N左右,因此,柔性大小适中,既能充分接触PIN针,又不会压伤、擦伤PIN针;3)采用绝缘测试仪器,能够自动同时对多根PIN针进行检验判别,智能快捷地判别出漏PIN、PIN针之间耐高压不良等严重的质量缺陷;4)采用自动打点装置和报警器,对合格品进行打点,如若产品耐高压性能或连续性不良,设备会自动报警,机构压住产品,不执行打点动作,需要复位方能拿出产品,只有丢进不良品箱后才会解除报警信号,这样极大地保证了不良品难以混入良品中。The beneficial effects of the utility model are: 1) relying on the upper cylinder and the lower cylinder to realize the automatic needle alignment action, the product to be tested is placed on the placement plate, the position is fixed, the upper and lower relative positions of the upper cylinder and the lower cylinder are fixed, Therefore, the accurate positioning of the pin is guaranteed, and the repeatability is good; the PIN pin and the wire can be quickly connected together, which simplifies the cumbersome steps of identifying the pin with the naked eye, and the repeatability of the PIN is good; 2) The installation probe is an elastic body , built-in spring, the head is retractable, and the contact force is about 1N. Therefore, the flexibility is moderate, which can fully contact the PIN pin without crushing or scratching the PIN pin; Multiple PIN needles are inspected and judged, and serious quality defects such as leaking PINs and poor high-pressure resistance between PIN needles are intelligently and quickly judged; 4) Automatic marking devices and alarms are used to mark qualified products. Or if the continuity is poor, the equipment will automatically alarm, the mechanism will press the product, do not perform the dot action, and the product needs to be reset to take out the product, and the alarm signal will be released only after it is thrown into the defective product box, which greatly ensures that the defective product is difficult to mix Good product.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型测试工装的结构示意图。Fig. 2 is a structural schematic diagram of the utility model test tool.
图3是本实用新型测试状态的局部放大图。Fig. 3 is a partially enlarged view of the test state of the utility model.
图4是本实用新型待测产品的结构示意图。Fig. 4 is a structural schematic diagram of the product to be tested in the utility model.
其中:1、上气缸安装板;2、上气缸;3、探针安装座;4、弹性压板;5、放置板;6、载板;7、支撑轴;8、下气缸;9、底板;10、打点气缸;11、安装支架;12、安装探针;13、待测产品;14、塑料件;15、金属PIN;16、外罩; 17、测试工装;18、工装主体;19、绝缘测试仪器;20、不良品收纳装置;21、支撑架。Among them: 1. Upper cylinder mounting plate; 2. Upper cylinder; 3. Probe mounting seat; 4. Elastic pressure plate; 5. Placement plate; 6. Carrier plate; 7. Support shaft; 8. Lower cylinder; 9. Bottom plate; 10. Dotting cylinder; 11. Mounting bracket; 12. Installing probe; 13. Product to be tested; 14. Plastic parts; 15. Metal PIN; 16. Outer cover; 17. Test tooling; Instrument; 20. Defective product storage device; 21. Support frame.
具体实施方式Detailed ways
下面将结合本实用新型的实施例和说明书附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Embodiments, based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
参考图1至图3,一种连接器用高压检测设备,包括绝缘测试仪器19、测试工装17及不良品收纳装置20,所述绝缘测试仪器19用于产生交/直流高压并提供给测试工装17,所述不良品收纳装置20用于接收测试工装17检测不合格的产品,所述测试工装17包括底部的电控装置,所述电控装置上方设有工装主体18,所述工装主体18的外侧设有外罩16,所述工装主体18包括支撑装置、定位装置、压紧装置和打点装置,所述定位装置用于固定待测产品,所述压紧装置通过支撑架21与支撑装置相连接,所述压紧装置包括上气缸2下气缸8,所述上气缸2通过上气缸安装板1与支撑架21相连接,所述上气缸2的底部连接有探针安装座3,所述探针安装座3的底部设有弹性压板4,所述探针安装座 3上设有若干安装孔,用于安装探针12,所述探针12底端穿过弹性压板4,所述下气缸8与上气缸2呈对称结构,所述下气缸8的顶部依次设有探针安装座、弹性压板4。Referring to Figures 1 to 3, a high-voltage testing device for connectors includes an insulation testing instrument 19, a test tool 17 and a defective product storage device 20, and the insulation testing instrument 19 is used to generate AC/DC high voltage and provide it to the test tool 17 , the defective product storage device 20 is used to receive the unqualified products detected by the test tool 17, the test tool 17 includes an electric control device at the bottom, a tool main body 18 is arranged above the electronic control device, and the tool main body 18 An outer cover 16 is provided on the outside, and the main body 18 of the tooling includes a supporting device, a positioning device, a pressing device and a dotting device. The positioning device is used to fix the product to be tested, and the pressing device is connected to the supporting device through a support frame 21 , the pressing device includes an upper cylinder 2 and a lower cylinder 8, the upper cylinder 2 is connected with the support frame 21 through the upper cylinder mounting plate 1, the bottom of the upper cylinder 2 is connected with a probe mounting seat 3, and the probe The bottom of the needle mounting base 3 is provided with an elastic pressure plate 4, and the probe mounting base 3 is provided with several mounting holes for installing the probe 12, the bottom end of the probe 12 passes through the elastic pressure plate 4, and the lower cylinder 8 and the upper cylinder 2 have a symmetrical structure, and the top of the lower cylinder 8 is provided with a probe mounting seat and an elastic pressure plate 4 in turn.
本实用新型中,绝缘测试仪器19要求能够瞬时产生客户所需的直、交流高压,并能维持一定的时间,并能够同时测量所有单根PIN针的导通性能,对所有PIN针之间同时施加高压,因此其测试效率很高。In the utility model, the insulation testing instrument 19 is required to be able to instantly generate the direct and alternating current high voltage required by the customer, and to maintain it for a certain period of time, and to measure the conduction performance of all single PIN pins at the same time, and to simultaneously measure the conductivity between all PIN pins. High voltage is applied, so its test efficiency is high.
作为本实用新型优选的实施例,所述支撑装置包括底板9,所述底板9四角方向固定安装有支撑轴7,所述支撑轴7上设有载板6,所述载板6上固定安装有支撑架21。As a preferred embodiment of the present invention, the supporting device includes a bottom plate 9, and the support shaft 7 is fixedly installed in the four corners of the bottom plate 9, and the support shaft 7 is provided with a carrier plate 6, and the carrier plate 6 is fixedly installed Support frame 21 is arranged.
作为本实用新型优选的实施例,所述定位装置包括放置板5,所述放置板5 与支撑装置固定连接,所述放置板5上设有安装孔,所述安装孔用于安装待测产品13,所述安装孔在放置板5上的位置与安装探针12是相适配的。As a preferred embodiment of the present utility model, the positioning device includes a placement plate 5, the placement plate 5 is fixedly connected with the supporting device, and the placement plate 5 is provided with mounting holes, and the mounting holes are used to install the product to be tested 13. The position of the installation hole on the placement board 5 is compatible with the installation probe 12.
作为本实用新型优选的实施例,所述打点装置包括打点气缸10,所述打点气缸10通过气缸安装支架11固定在载板6上,所述打点气缸10的伸缩杆头部设有钻头,所述打点气缸10与待测产品13在同一直线上。As a preferred embodiment of the present utility model, the dotting device includes a dotting cylinder 10, the dotting cylinder 10 is fixed on the carrier plate 6 by a cylinder mounting bracket 11, and the telescoping rod head of the dotting cylinder 10 is provided with a drill bit, so The dotting cylinder 10 and the product 13 to be tested are on the same straight line.
作为本实用新型优选的实施例,所述电控装置包括PLC控制器、电源、控制按钮,所述控制按钮包括启动按钮和复位按钮,所述电控装置还包括报警器。As a preferred embodiment of the present invention, the electric control device includes a PLC controller, a power supply, and control buttons, the control buttons include a start button and a reset button, and the electric control device also includes an alarm.
本实用新型的工作原理是:产品放入测试工装主体18后,双手按下启动按钮,上下气缸支撑动作,使上下探针与测试产品PIN针有很好的接触,此时绝缘测试仪器19工作,判断是否达到技术参数要求。如若满足,打点装置对合格品进行打点,如若产品耐高压性能或连续性不良,设备会自动报警,机构压住产品,不执行打点动作,需要复位方能拿出产品,只有丢进不良品箱后才会解除报警信号,这样极大地保证了不良品难以混入良品中。The working principle of the utility model is: after the product is put into the main body 18 of the test tool, press the start button with both hands, and the upper and lower cylinders support the action, so that the upper and lower probes are in good contact with the PIN needle of the test product, and the insulation tester 19 works at this time , to judge whether the technical parameter requirements are met. If it is satisfied, the marking device will mark the qualified products. If the product has poor high pressure resistance or continuity, the equipment will automatically alarm, the mechanism will press the product, and will not perform the marking action. It needs to be reset to take out the product, and only throw it into the defective product box. The alarm signal will be released only after that, which greatly ensures that it is difficult for defective products to mix into good products.
本实用新型不仅可以运用在耐高压检测上,通过改变不同的输入信号,也可以推广到导通测试、电阻测试、高低针测试等。The utility model can not only be used in high-voltage resistance detection, but also can be extended to conduction test, resistance test, high-low needle test, etc. by changing different input signals.
以上对本实用新型所提供的一种连接器用高压检测设备进行了详细介绍,本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本实用新型的方法及其核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The above is a detailed introduction to the high-voltage detection equipment for connectors provided by the utility model. In this paper, specific examples are used to illustrate the principle and implementation of the utility model. The description of the above embodiments is only used to help understand the utility model. new method and its core idea; at the same time, for those of ordinary skill in the art, according to the idea of the utility model, there will be changes in the specific implementation and application scope. In summary, the contents of this specification should not It should be understood as a limitation of the present utility model.
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| CN201721139508.5U CN207268765U (en) | 2017-09-06 | 2017-09-06 | A high-voltage detection device for connectors |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109031087A (en) * | 2018-06-11 | 2018-12-18 | 苏州福莱盈电子有限公司 | A kind of method of board to board connector whole plate electrical measurement |
| CN109387699A (en) * | 2018-12-29 | 2019-02-26 | 山东精恒科技有限公司 | A kind of automation equalizing resistance detection system and its detection method |
| CN109696610A (en) * | 2019-01-29 | 2019-04-30 | 南通理工学院 | Insulation tester for additive manufacturing equipment detection |
| CN112918754A (en) * | 2021-03-25 | 2021-06-08 | 珠海市欧科锐智能装备有限公司 | Inductor test packagine machine |
| CN115356571A (en) * | 2022-08-19 | 2022-11-18 | 上海科迎法电气科技有限公司 | Multifunctional I/0 detection equipment |
| CN116026883A (en) * | 2023-01-13 | 2023-04-28 | 上海威迈斯新能源有限公司 | Thermal resistance test fixture of double-sided water-cooling controller |
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2017
- 2017-09-06 CN CN201721139508.5U patent/CN207268765U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109031087A (en) * | 2018-06-11 | 2018-12-18 | 苏州福莱盈电子有限公司 | A kind of method of board to board connector whole plate electrical measurement |
| CN109387699A (en) * | 2018-12-29 | 2019-02-26 | 山东精恒科技有限公司 | A kind of automation equalizing resistance detection system and its detection method |
| CN109387699B (en) * | 2018-12-29 | 2024-04-19 | 深圳市浩瑞达电子有限公司 | Automatic voltage-equalizing resistor detection system and detection method thereof |
| CN109696610A (en) * | 2019-01-29 | 2019-04-30 | 南通理工学院 | Insulation tester for additive manufacturing equipment detection |
| CN109696610B (en) * | 2019-01-29 | 2021-04-06 | 南通理工学院 | Insulation tester for additive manufacturing equipment detection |
| CN112918754A (en) * | 2021-03-25 | 2021-06-08 | 珠海市欧科锐智能装备有限公司 | Inductor test packagine machine |
| CN115356571A (en) * | 2022-08-19 | 2022-11-18 | 上海科迎法电气科技有限公司 | Multifunctional I/0 detection equipment |
| CN116026883A (en) * | 2023-01-13 | 2023-04-28 | 上海威迈斯新能源有限公司 | Thermal resistance test fixture of double-sided water-cooling controller |
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Granted publication date: 20180424 |