CN207267167U - A kind of flexible fixture - Google Patents

A kind of flexible fixture Download PDF

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Publication number
CN207267167U
CN207267167U CN201721290071.5U CN201721290071U CN207267167U CN 207267167 U CN207267167 U CN 207267167U CN 201721290071 U CN201721290071 U CN 201721290071U CN 207267167 U CN207267167 U CN 207267167U
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bottom plate
roller
fixture
plate
clamping
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CN201721290071.5U
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王登阳
李锡文
曾广斌
丁国富
蔡银丽
龙杰才
王国利
何兴坤
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Abstract

本实用新型属于机床辅助设备领域,并具体公开了一种柔性夹具,包括支撑组件、上夹具组件和下夹具组件,支撑组件包括立柱、上固定板和下固定板,上固定板和下固定板安装在立柱上,上夹具组件和下夹具组件上下对称布置,分别安装在上固定板和下固定板上;上夹具组件和下夹具组件均包括多组夹具单元,每组夹具单元包括调整座底板、水平调节机构和两个夹紧机构,水平调节机构包括丝杠和动力源,夹紧机构包括滚轮固定座底板和滚轮,滚轮固定座底板上设有与丝杠螺纹配合的丝杠传动块及与滑轨滑动配合的移动滑块,滚轮安装在滚轮固定座底板上。本实用新型适用于不同直径的待加工工件的夹持,具有夹持可靠、操作便利、适用性强等优点。

The utility model belongs to the field of machine tool auxiliary equipment, and specifically discloses a flexible clamp, including a support assembly, an upper clamp assembly and a lower clamp assembly, the support assembly includes a column, an upper fixed plate and a lower fixed plate, and an upper fixed plate and a lower fixed plate Installed on the column, the upper fixture assembly and the lower fixture assembly are symmetrically arranged up and down, and are respectively installed on the upper fixing plate and the lower fixing plate; both the upper fixture assembly and the lower fixture assembly include multiple sets of clamping units, and each set of clamping units includes an adjustment base plate 1. A horizontal adjustment mechanism and two clamping mechanisms. The horizontal adjustment mechanism includes a lead screw and a power source. The clamping mechanism includes a roller fixing base plate and a roller. The mobile slide block that is slidably matched with the slide rail, and the rollers are installed on the bottom plate of the roller fixing seat. The utility model is suitable for clamping workpieces with different diameters to be processed, and has the advantages of reliable clamping, convenient operation, strong applicability and the like.

Description

一种柔性夹具A flexible fixture

技术领域technical field

本实用新型属于机床辅助设备领域,更具体地,涉及一种柔性夹具。The utility model belongs to the field of machine tool auxiliary equipment, and more specifically relates to a flexible clamp.

背景技术Background technique

夹具是在机械加工过程中固定被加工工件,保证被加工工件在机床上获得正确的位置,并在加工过程中防止切削力造成位置改变及工件变形的一种重要工艺装置。The fixture is an important process device that fixes the workpiece to be processed during the machining process, ensures the correct position of the workpiece to be processed on the machine tool, and prevents the position change and deformation of the workpiece caused by the cutting force during the machining process.

现有自动装配的设备上使用的夹具大部分只能装夹单一尺寸工件,并且费用高昂,由此使得在加工过程中加工不同型号的工件时需要更换不同的夹具甚至使用不同的设备,这样导致加工繁琐,效率低下,加工成本高,使得中小企业无法负担。Most of the fixtures used in the existing automatic assembly equipment can only clamp single-size workpieces, and the cost is high, which makes it necessary to replace different fixtures or even use different equipment when processing different types of workpieces during the processing process, which leads to The processing is cumbersome, inefficient, and the processing cost is high, making it unaffordable for small and medium-sized enterprises.

实用新型内容Utility model content

针对现有技术的以上缺陷或改进需求,本实用新型提供了一种柔性夹具,其中通过对关键组件如上夹具组件和下夹具组件的具体结构及其具体布置方式进行研究和设计,相应的可实现各种型号的不同直径的待加工工件的夹持,具有夹持可靠、操作便利、适用性强等优点。Aiming at the above deficiencies or improvement needs of the prior art, the utility model provides a flexible fixture, in which through the research and design of the specific structure and specific arrangement of the key components such as the upper fixture component and the lower fixture component, the corresponding can be realized The clamping of various types of workpieces with different diameters to be processed has the advantages of reliable clamping, convenient operation, and strong applicability.

为实现上述目的,本实用新型提出了一种柔性夹具,其包括支撑组件、上夹具组件和下夹具组件,其中:In order to achieve the above purpose, the utility model proposes a flexible clamp, which includes a support assembly, an upper clamp assembly and a lower clamp assembly, wherein:

所述支撑组件包括立柱、上固定板和下固定板,所述上固定板和下固定板安装在所述立柱上,并且上下对称布置;所述上夹具组件和下夹具组件上下对称布置,并且该上夹具组件安装在所述上固定板上,该下夹具组件安装在所述下固定板上;The support assembly includes a column, an upper fixing plate and a lower fixing plate, the upper fixing plate and the lower fixing plate are installed on the column, and arranged symmetrically up and down; the upper clamp assembly and the lower clamp assembly are arranged symmetrically up and down, and The upper clamp assembly is installed on the upper fixing plate, and the lower clamp assembly is installed on the lower fixing plate;

所述上夹具组件和下夹具组件的结构相同,均包括多组夹具单元,每组夹具单元均包括调整座底板、水平调节机构和两个夹紧机构,所述水平调节机构安装在所述调整座底板上,其包括丝杠以及与丝杠相连的动力源,所述丝杠的两端设有旋向相反的螺纹,所述调整座底板上还设置有滑轨;每个所述夹紧机构包括滚轮固定座底板和滚轮,该滚轮固定座底板上设有与所述丝杠螺纹配合的丝杠传动块,其上还设置有与所述滑轨滑动配合的移动滑块,所述滚轮安装在所述滚轮固定座底板上。The upper clamp assembly and the lower clamp assembly have the same structure, and both include multiple sets of clamp units, and each set of clamp units includes an adjustment seat bottom plate, a horizontal adjustment mechanism and two clamping mechanisms, and the horizontal adjustment mechanism is installed on the adjustment On the base plate, it includes a lead screw and a power source connected to the lead screw. The two ends of the lead screw are provided with threads in opposite directions, and a slide rail is also arranged on the base plate of the adjustment base; each of the clamping The mechanism includes a bottom plate of a roller fixing seat and a roller. The bottom plate of the roller fixing seat is provided with a screw drive block that is threadedly matched with the lead screw, and a moving slider that is slidably matched with the slide rail is also arranged on it. Installed on the bottom plate of the roller fixing seat.

作为进一步优选的,所述滚轮通过滚轮支撑座安装在所述滚轮固定座底板上。As a further preference, the roller is mounted on the bottom plate of the roller fixing seat through a roller supporting seat.

作为进一步优选的,所述上固定板上设置有吊环。As a further preference, a suspension ring is provided on the upper fixing plate.

作为进一步优选的,每组夹具单元中的滑轨设置有两条,两条滑轨分设于丝杠的两侧,并与丝杠平行。As a further preference, there are two slide rails in each clamp unit, and the two slide rails are respectively arranged on both sides of the lead screw and parallel to the lead screw.

作为进一步优选的,所述动力源为调节手轮或电机。As a further preference, the power source is an adjusting hand wheel or a motor.

总体而言,通过本实用新型所构思的以上技术方案与现有技术相比,主要具备以下的技术优点:Generally speaking, compared with the prior art, the above technical solution conceived by the utility model mainly has the following technical advantages:

1.本实用新型通过柔性夹具中各个组件如上夹具组件和下夹具组件之间的协调工作,可以针对不同尺寸的工件实现有效稳定可靠的夹持,进而保证不同尺寸工件加工工作的可靠进行,具有结构简单,操作简单,成本低等优点。1. The utility model can achieve effective, stable and reliable clamping for workpieces of different sizes through the coordinated work of various components in the flexible fixture, such as the upper fixture component and the lower fixture component, and then ensure the reliable processing of workpieces of different sizes. The utility model has the advantages of simple structure, simple operation and low cost.

2.本实用新型的夹具通过调节手轮带动丝杠的转动,进而调节每对滚轮之间的间距实现不同直径的待加工工件的夹持,并通过多组滚轮共同对待加工工件进行有效定位,此过程操作简单,节约成本,并能利用本实用新型进行加工装置的后续研究。2. The fixture of the utility model drives the rotation of the lead screw by adjusting the hand wheel, and then adjusts the distance between each pair of rollers to realize the clamping of workpieces with different diameters, and effectively positions the workpieces to be processed through multiple sets of rollers. This process is easy to operate, saves cost, and can use the utility model to carry out follow-up research on the processing device.

3.本实用新型的动力源可以采用电机,下固定板上可以安装机械手,进而实现装夹过程的自动控制,提高了生产效率。3. The power source of the utility model can adopt a motor, and a manipulator can be installed on the lower fixing plate, thereby realizing automatic control of the clamping process and improving production efficiency.

附图说明Description of drawings

图1是本实用新型实施例提供的一种柔性夹具的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a flexible clamp provided by an embodiment of the present invention;

图2是本实用新型实施例提供的一组夹具单元的结构示意图。Fig. 2 is a schematic structural view of a set of clamp units provided by an embodiment of the present invention.

图3是四组滚轮夹持住工件示意图Figure 3 is a schematic diagram of four sets of rollers clamping the workpiece

图中:1-上固定板,2-调整座底板,3-吊环,4-动力源,5-丝杠,6-滚轮固定座底板,7-移动滑块,8-滚轮,9-滚轮支撑座,10-夹紧盖,11-丝杠传动块,12-待加工工件。In the figure: 1-upper fixing plate, 2-adjusting base plate, 3-hanging ring, 4-power source, 5-lead screw, 6-roller fixing base plate, 7-moving slider, 8-roller, 9-roller support Seat, 10-clamping cover, 11-leading screw transmission block, 12-workpiece to be processed.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。此外,下面所描述的本实用新型各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute conflicts with each other.

如图1所示,本实用新型实施例提供的一种柔性夹具,其包括支撑组件、上夹具组件和下夹具组件,其中,支撑组件用于安装支撑上夹具组件和下夹具组件,上夹具组件和下夹具组件相互配合用于实现工件的夹持,便于工件的后续加工。As shown in Figure 1, a flexible clamp provided by the embodiment of the present invention includes a support assembly, an upper clamp assembly and a lower clamp assembly, wherein the support assembly is used to install and support the upper clamp assembly and the lower clamp assembly, and the upper clamp assembly Cooperate with the lower fixture assembly to realize the clamping of the workpiece, which is convenient for the subsequent processing of the workpiece.

具体的,如图1所示,支撑组件包括立柱、上固定板1和下固定板,上固定板和下固定板安装在立柱上,并且上下对称布置。优选的,立柱设置有两根,两根立柱竖直布置,上固定板和下固定板均水平设置在两根立柱之间。Specifically, as shown in FIG. 1 , the supporting assembly includes a column, an upper fixing plate 1 and a lower fixing plate, and the upper fixing plate and the lower fixing plate are installed on the column and arranged symmetrically up and down. Preferably, there are two uprights, the two uprights are arranged vertically, and the upper fixing plate and the lower fixing plate are horizontally arranged between the two uprights.

进一步的,上夹具组件和下夹具组件上下对称布置,并且上夹具组件安装在上固定板上,下夹具组件安装在下固定板上,上夹具组件和下夹具组件彼此相对。具体的,上夹具组件和下夹具组件的结构相同,均包括多组夹具单元,优选的,上夹具组件包括两组夹具单元,下夹具组件也包括两组夹具单元。具体的,每组夹具单元均包括调整座底板2、水平调节机构和两个夹紧机构,水平调节机构包括丝杠5以及与丝杠5相连的动力源4,该丝杠5通过丝杠座安装在调整座底板2上,丝杠5两端设置有旋向相反的螺纹,分别为左旋和右旋,中部为光轴,调整座底板2上还设置有滑轨,优选设置有两条滑轨,两条滑轨分设于丝杠的两侧,并与丝杠平行;两个夹紧机构分别与丝杠两端的螺纹相连,例如一个夹紧机构中的丝杠传动块与丝杠左端的螺纹实现螺纹连接,另一个夹紧机构中的丝杠传动块与丝杠右端的螺纹实现螺纹连接,具体的,每个夹紧机构包括滚轮固定座底板6和滚轮8,该滚轮固定座底板6上设有与丝杠5螺纹配合的丝杠传动块11,其上还设置有与滑轨滑动配合的移动滑块7,滚轮8安装在滚轮固定座底板6上,具体通过滚轮支撑座9安装在滚轮固定座底板6上,滚轮8通过夹紧板10安装在滚轮支撑座上。当每组夹具单元中设置有两条滑轨时,单个夹紧机构的滚轮固定座底板6上设置有两块移动滑块,两块移动滑块分别对应与两条滑轨滑动配合。滑轨上设有若干螺纹孔,用来与调整座底板进行连接。Further, the upper clamp assembly and the lower clamp assembly are symmetrically arranged up and down, and the upper clamp assembly is installed on the upper fixing plate, and the lower clamp assembly is installed on the lower fixing plate, and the upper clamp assembly and the lower clamp assembly are opposite to each other. Specifically, the upper clamp assembly and the lower clamp assembly have the same structure, and both include multiple sets of clamp units. Preferably, the upper clamp assembly includes two sets of clamp units, and the lower clamp assembly also includes two sets of clamp units. Specifically, each set of clamp units includes an adjustment base plate 2, a horizontal adjustment mechanism and two clamping mechanisms. The horizontal adjustment mechanism includes a lead screw 5 and a power source 4 connected to the lead screw 5. The lead screw 5 passes through the lead screw seat. Installed on the bottom plate 2 of the adjustment seat, the two ends of the lead screw 5 are provided with threads with opposite rotations, which are respectively left-handed and right-handed, and the middle part is the optical axis. The bottom plate 2 of the adjustment seat is also provided with slide rails, preferably two slides The two slide rails are set on both sides of the lead screw and parallel to the lead screw; the two clamping mechanisms are respectively connected to the threads at both ends of the lead screw, for example, the screw drive block in a clamping mechanism is connected to the left end of the lead screw. The screw thread realizes threaded connection, and the screw drive block in the other clamping mechanism realizes threaded connection with the screw thread at the right end of the leading screw. Specifically, each clamping mechanism includes a roller holder base plate 6 and a roller 8, and the roller holder base plate 6 There is a lead screw transmission block 11 threaded with the lead screw 5, and a mobile slider 7 that slides with the slide rail. The roller 8 is installed on the bottom plate 6 of the roller fixing seat, specifically through the roller support seat 9. On the bottom plate 6 of the roller fixing seat, the roller 8 is installed on the roller supporting seat through the clamping plate 10 . When two slide rails are arranged in each group of clamping units, two moving sliders are arranged on the roller fixing seat base plate 6 of a single clamping mechanism, and the two moving sliders correspond to slidingly fit with the two slide rails respectively. A number of threaded holes are provided on the slide rail for connecting with the bottom plate of the adjustment seat.

具体的,上夹具组件通过其调整座底板安装在上固定板的下表面上,下夹具组件通过其调整座底板安装在下固定板的上表面上,上夹具组件和下夹具组件中的滚轮彼此相对,通过上夹具组件和下夹具组件中多组夹具单元的相互配合实现工件的夹紧。Specifically, the upper clamp assembly is installed on the lower surface of the upper fixing plate through its adjustment base plate, and the lower clamp assembly is installed on the upper surface of the lower fixing plate through its adjustment base plate, and the rollers in the upper clamp assembly and the lower clamp assembly are opposite to each other. , the clamping of the workpiece is realized through the mutual cooperation of multiple sets of clamp units in the upper clamp assembly and the lower clamp assembly.

为了实现夹具整体的移动,上固定板上设置有吊环3,使用时通过吊装设备经吊环将夹具吊至加工台,然后夹具通过下方的下固定板与机床加工台相连接。优选的,动力源为调节手轮或电机。In order to realize the overall movement of the fixture, a lifting ring 3 is arranged on the upper fixing plate. During use, the fixture is hoisted to the processing table through the lifting ring by the lifting device, and then the fixture is connected with the machine tool processing table through the lower fixing plate below. Preferably, the power source is an adjusting hand wheel or a motor.

如图3所示,使用时,由于丝杠两端分布有旋向相反的螺纹,转动调节手轮带动丝杠转动,丝杠上的两丝杠传动块产生相对运动,达到调节每对滚轮之间的间距的目的,进而调节待加工工件12的周向安装半径,达到适配各种型号不同直径的待加工工件的效果。As shown in Figure 3, when in use, since the two ends of the lead screw are distributed with threads with opposite directions of rotation, the rotation of the adjusting hand wheel drives the lead screw to rotate, and the two lead screw transmission blocks on the lead screw produce relative motion to adjust the distance between each pair of rollers. The purpose of the spacing between them, and then adjust the circumferential installation radius of the workpiece 12 to be processed, so as to achieve the effect of adapting various types of workpieces with different diameters to be processed.

本领域的技术人员容易理解,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and modifications made within the spirit and principles of the utility model Improvements and the like should all be included within the protection scope of the present utility model.

Claims (5)

  1. A kind of 1. flexible fixture, it is characterised in that including support component, upper fixture component and lower clamp assembly, wherein:
    The support component includes column, upper mounted plate and bottom plate, and fixed plate and bottom plate are installed on described On column, and arrangement symmetrical above and below;The upper fixture component and lower clamp assembly arrangement symmetrical above and below, and the upper fixture group Part is installed on fixed plate, which is installed on the bottom plate;
    The upper fixture component is identical with the structure of lower clamp assembly, is wrapped including multigroup fixture unit, every group of fixture unit Adjusting seat bottom plate (2), level(l)ing mechanism and two clamp systems are included, the level(l)ing mechanism is installed on the adjusting seat bottom On plate (2), it includes leading screw (5) and the power source (4) being connected with leading screw (5), and the both ends of the leading screw (5) are equipped with rotation direction phase Anti- screw thread, is additionally provided with slide on the adjusting seat bottom plate (2);Two clamp systems respectively with the leading screw (5) Both ends thread fitting, each clamp system include roller fixing base bottom plate (6) and roller (8), the roller fixing base bottom plate (6) the lead screw transmission block (11) with leading screw (5) thread fitting is equipped with, is additionally provided with the shifting being slidably matched with the slide thereon Movable slider (7), the roller (8) are installed on the roller fixing base bottom plate (6).
  2. 2. a kind of flexible fixture as claimed in claim 1, it is characterised in that the roller (8) is pacified by roller supporting seat (9) On the roller fixing base bottom plate (6).
  3. 3. a kind of flexible fixture as claimed in claim 1, it is characterised in that hanging ring (3) is provided with fixed plate.
  4. 4. a kind of flexible fixture as claimed in claim 1, it is characterised in that the slide in every group of fixture unit is provided with two Bar, two slides are divided into the both sides of leading screw, and parallel with leading screw.
  5. 5. a kind of flexible fixture as claimed in claim 1, it is characterised in that the power source is adjusting handle or motor.
CN201721290071.5U 2017-10-09 2017-10-09 A kind of flexible fixture Expired - Fee Related CN207267167U (en)

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Cited By (5)

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CN109128935A (en) * 2018-09-30 2019-01-04 华中科技大学 A kind of variable diameters fixture
CN109238542A (en) * 2018-11-05 2019-01-18 开平市佰利丰纺织有限公司 A kind of electronics puller system
CN110255154A (en) * 2019-07-17 2019-09-20 安徽省科昌机械制造股份有限公司 A kind of adjustable hold-down roll mechanism of overturning conveying device
CN112595617A (en) * 2020-12-14 2021-04-02 青岛海诺泰科检测仪器有限公司 Zigzag fatigue testing machine
CN115805435A (en) * 2022-12-16 2023-03-17 合肥神马科技集团有限公司 Milling and drilling integrated machining equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109128935A (en) * 2018-09-30 2019-01-04 华中科技大学 A kind of variable diameters fixture
CN109238542A (en) * 2018-11-05 2019-01-18 开平市佰利丰纺织有限公司 A kind of electronics puller system
CN110255154A (en) * 2019-07-17 2019-09-20 安徽省科昌机械制造股份有限公司 A kind of adjustable hold-down roll mechanism of overturning conveying device
CN112595617A (en) * 2020-12-14 2021-04-02 青岛海诺泰科检测仪器有限公司 Zigzag fatigue testing machine
CN115805435A (en) * 2022-12-16 2023-03-17 合肥神马科技集团有限公司 Milling and drilling integrated machining equipment

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