For bridge bearing platform and the automation curing system of pier stud
Technical field
Bridge construction care field is the utility model is related to, more specifically, it relates to which a kind of be used for bridge bearing platform and pier
The automation curing system of column.
Background technology
In bridge construction, cushion cap and pier stud carry out maintenance after pouring be one very heavy in bridge construction project
The work wanted.The maintenance work of concrete mainly allows concrete to be in suitable environment, can easily control concrete
Temperature, the sign that can occur crack to concrete makes the measure of reply, prevents the appearance of crack problem in time.Normally
Maintenance be after concrete final set, watering is responsible for by special messenger daily, but the original such as concrete temperature in itself, humidity, hardness
Because that can produce outside crack, maintenance work of the construction personnel to concrete surface do it is not in place, cause its surface not in time
Moisture evaporation is too fast but cannot timely supplement moisture, also easily causes concrete and occurs dry and cracked show because of water shortage
As.
Notification number is that the Chinese patent of 105133502 A of CN discloses a kind of bridge bearing platform and pier stud regarding to the issue above
Curing means, including tank, water inlet switch, controlling switch, effluent switch and maintenance sparge pipe;Tank is airtight
Container, the top of tank are equipped with the inlet channel and water inlet switch that are connected with pressure water source, and the top of tank is equipped with
The control pipeline and controlling switch communicated with air, tank lower part are equipped with the effluent switch being connected with maintenance sparge pipe;Storage
Water container is placed in the top surface of bridge pier column, and maintenance sparge pipe is looped around the surrounding of bridge pier column top surface, conserves sparge pipe along length
Uniformly distributed a plurality of hole for water sprayings.By the maintenance sparge pipe of annular, the whole top surface of bridge pier column can uniformly, be constantly sprayed,
Water consumption is saved compared to more artificial water seasoning, but this scheme still has the problem of demand of human resources is big, Wu Fashi
Existing automatic control, be difficult to realize 24 it is small when uninterrupted maintenance or timing conserve.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide one kind to be used for bridge bearing platform and pier stud
Automation curing system, make the degree of automation higher of bridge bearing platform and pier stud concrete curing, realize the complete of maintenance processes
Automated control, to meet the quality control to bridge bearing platform and pier stud.
The above-mentioned technical purpose of the utility model technical scheme is that:One kind is used for bridge bearing platform
And the automation curing system of pier stud, including water tank, some spraying mechanisms arranged on water tank bottom, the water inlet being connected with water tank
Pipeline and the water supply pump arranged on inlet channel water supply point one end, are equipped with partition plate in the water tank close to spraying mechanism side, described
Water tank partition is water storage accommodating cavity and water outlet drainage lumens by partition plate, and the partition plate center is equipped with vertical tube connection water storage and houses
Chamber and water outlet drainage lumens, the water outlet drainage lumens connect with spraying mechanism, and the top of the vertical tube is equipped with flow control device,
The flow control device is fixed on the tank inner wall.
By using above technical scheme, overcoming traditional bridge pier column to conserve, the degree of automation is low, is difficult to periodically conserve
And the shortcomings that labor intensive, water storage and drainage when the water storage accommodating cavity and water outlet drainage lumens that partition plate is separated out are easy to maintenance, stream
The installation of amount adjusting mechanism can greatly save the water resource used in maintenance processes.
Further, the spraying mechanism includes plastic water pipe and shower nozzle, and the plastic water pipe is placed in water tank bottom
Periphery, the corresponding shower nozzle are placed in described plastic water pipe water outlet one end.
By using above technical scheme, using the gravity of water, the large area water spray that shower nozzle is uniform, lasting can be made.
Further, the flow control device include be set up on tank inner wall supporting rack, be fixed in supporting rack
Waterproof hydraulic pump, the waterproof hydraulic pump lower end is sequentially connected with drive link, the central axis phase of drive link and both vertical tubes
Overlap, waterproof hydraulic pump can control drive link vertically to move, and the waterproof hydraulic pump upper end is equipped with hydraulic pipeline and prolongs
Extend outside water tank, one end that the hydraulic pipeline is located at outside water tank is equipped with hydraulic valve.
By using above technical scheme, the transmission of hydraulic pump accurately and reliably, can be accurately held between vertical tube and drive link
Away from external environment change influences transmission small.
Further, the hydraulic valve is equipped with time schedule controller, and the hydraulic valve is mutually electrically connected with time schedule controller.
By using above technical scheme, time schedule controller can realize the maintenance spray of full-automatic bridge bearing platform, according to
The maintenance effect at initial stage, the pipe diameter size of plastic water pipe and weather conditions etc., adjust the time interval of time schedule controller, further
Accomplish to reduce water consumption.
Further, the flow control device further includes the conical head arranged on drive link bottom, and the conical head is circle
Cone, and its bottom surface is connected with the drive link, the conical head scarf matches with vertical tube.
By using above technical scheme, the clearance distance of conical head scarf and vertical tube is adjusted, so that water flow is limited,
The carry out wet curing of realization while at the uniform velocity large area.
Further, the basal diameter of the conical head and vertical tube internal diameter are equal in magnitude.
By using above technical scheme, when conical head abuts completely to be placed in vertical tube, water flow zero.
Further, the conical head perisporium is coated with one layer of rubber sleeve.
By using above technical scheme, become the hard contact between conical head and vertical tube as Elastic Contact, both protections
It is without damage, and can largely reduce the phenomenon of leak.
Further, the partition plate upper surface is equipped with lowest water level detector, and the tank top madial wall is equipped with most
Wireless transport module is equipped with high water level detector, the lowest water level detector and the peak level detector.
By using above technical scheme, the moment detects the moisture storage capacity in water tank, realizes automatic control during water inlet.
In conclusion the utility model has the advantages that:
1st, by spraying mechanism complete uniform large-area spray conserve, have it is simple in structure, manufacture cost it is low, save water
The advantages of resource;
2nd, by the regulating power of flow control device, bridge bearing platform and the degree of automation of pier stud concrete curing are made more
Height, to meet the quality control to bridge bearing platform and pier stud;
3rd, by time schedule controller, lowest water level detector and peak level detector realize water inlet, maintenance processes it is complete
Automation and curing time and cycle are controllable, have the advantages that intelligent, automation, green energy conservation.
Brief description of the drawings
Fig. 1 is a kind of overall structure signal for bridge bearing platform and the automation curing system of pier stud of the utility model
Figure;
Fig. 2 is structure sectional view of the tank parts along B directions in Fig. 1;
Fig. 3 is the close-up schematic view of part A in Fig. 2, shows the position relationship of flow control device and vertical tube.
In figure:1st, water tank;11st, partition plate;12nd, water storage accommodating cavity;13rd, water outlet drainage lumens;14th, vertical tube;2nd, spraying mechanism;
21st, plastic water pipe;22nd, shower nozzle;3rd, inlet channel;4th, water supply pump;5th, flow control device;51st, supporting rack;52nd, Water-proof liquid
Press pump;53rd, hydraulic pipeline;54th, hydraulic valve;55th, time schedule controller;56th, drive link;57th, conical head;58th, rubber sleeve;6th, it is minimum
Level switch;7th, peak level detector;8th, wireless transport module;9th, water conservation layer is contained.
Embodiment
With reference to the accompanying drawings and examples, the utility model is described in detail.
A kind of automation curing system for bridge bearing platform and pier stud, as shown in Figure 1, including water tank 1, spraying mechanism 2,
Inlet channel 3 and water supply pump 4, pour after completion reaches final set in cushion cap or pier stud, are hung water tank 1 in pier stud branch with truck crane
At the embedded bar of seat, the bottom of water tank 1 is equipped with some spraying mechanisms 2, persistently sprays water in the maintenance work of bridge, prevents from mixing
Solidifying soil occurs dry and cracked phenomenon because of water shortage, and inlet channel 3 is installed on 1 side of water tank, and one end of 3 water supply point of inlet channel is equipped with
Water supply pump 4, water supply pump 4 persistently supply water for spraying mechanism 2.
As depicted in figs. 1 and 2, spraying mechanism 2 includes plastic water pipe 21 and the shower nozzle 22 being connected with plastic water pipe 21, this
In embodiment, a plastic water pipe 21 is equipped in four sidewall bottoms of water tank 1, the shower nozzle 22 being mutually equipped with is positioned on plastic water pipe
One end of 21 water outlets, using the gravity of water, can make shower nozzle 22 continue the water spray of large area.
As shown in Figure 1, Figure 2 and Figure 3, partition plate 11 is welded with close to the side of spraying mechanism 2 in water tank 1, partition plate 11 will be whole
Water tank 1 is divided into water storage accommodating cavity 12 and water outlet drainage lumens 13, and 11 center of partition plate is equipped with a vertical tube 14 connection water storage and houses
Chamber 12 and water outlet drainage lumens 13, plastic water pipe 21 connect with water outlet drainage lumens 13, water storage during easy to conserve bridge and pier stud
With drainage.As shown in Figures 2 and 3, the top of vertical tube 14 sets a flow control device 5, and flow control device 5 includes supporting rack
51st, waterproof hydraulic pump 52, hydraulic pipeline 53 and hydraulic valve 54, supporting rack 51 are set up on 1 middle part inner wall of water tank, for fixed anti-
Water Hydraulic Pump 52,52 lower end of waterproof hydraulic pump are sequentially connected with drive link 56, both central axis of drive link 56 and vertical tube 14
Coincide, waterproof hydraulic pump 52 can control 56 vertical direction of drive link to move, and 52 upper end of waterproof hydraulic pump is connected with hydraulic pipeline
53, and extend to outside water tank 1, one end that hydraulic pipeline 53 is located at outside water tank 1 is equipped with hydraulic valve 54 and is used to control waterproof hydraulic pump
52 running.Time schedule controller 55 is also powered with the junction of hydraulic valve 54 and water tank 1, can be realized by time schedule controller 55
The maintenance spray of full-automatic bridge bearing platform, it is only necessary to finish the interval setting of time schedule controller 55, it becomes possible to according to design
Good time interval continuous water supply, conserves bridge bearing platform or pier stud, meanwhile, according to the maintenance effect at initial stage, plastics water
The pipe diameter size of pipe 21 and weather conditions etc., adjustment time interval, further accomplishes to reduce water consumption.
As shown in figure 3, flow control device 5 further includes the conical head 57 arranged on 56 bottom of drive link, conical head 57 is chamfer
Face matches with vertical tube 14, and 57 basal diameter of conical head and 14 internal diameter of vertical tube are equal in magnitude, and is put when conical head 57 abuts completely
In in vertical tube 14, water flow zero, therefore, the spacing of conical head 57 and vertical tube 14 is adjusted by controlling waterproof hydraulic pump 52,
So as to limit water flow.As shown in Figures 2 and 3, the valve that four plastic water pipes 21 add manual adjustment flow is compared to, this
Automatic management that structure is simple and easy to implement, the flow that plastic water pipe 21 can be adjusted by the water yield of adjusting water outlet drainage lumens 13 are big
It is small, realize the wet curing of the at the uniform velocity large area of spraying mechanism 2.In this embodiment, in order to protect conical head 57, vertical tube 14 to contact
It is without damage, one layer of rubber sleeve 58 is coated in 57 perisporium of conical head, change hard contact, and can be largely into Elastic Contact
On can reduce the phenomenon of leak.
As shown in Figures 2 and 3, vertical tube 14 is mounted with lowest water level detector 6, the water beyond the convex edge part of partition plate 11
Case 1 is mounted with peak level detector 7, lowest water level detector 6 and the peak level detector 7 close to one end of top case lid
Inside it is respectively arranged with wireless transport module 8.When lowest water level detector 6 detects that the water surface is less than lowest water level, wireless transport module 8
By this signal transmission at staff, water supply pump 4 is opened to 1 water filling of water tank;The water surface at 7 detection of peak level detector
During higher than highest water filling position, monitoring signals are then transferred to staff, water supply pump 4 is closed and stops water filling.
As shown in Figure 1, the surface of bridge bearing platform is contained covered with water conservation layer 9 is contained in the present embodiment using continuous be used as of acrylic
Water conservation layer 9, can also use other materials with enough water imbibitions, water-retaining property and flexibility, such as sponge, it is therefore an objective to first
Outside moisture gradually absorbs, and is gradually discharged during concrete curing, so as to ensure the humidity of concrete surface.
The course of work:After water tank 1 is connected according to the size of bridge bearing platform or pier stud, inlet channel 3 and water source are connected
Connect, when the water surface is less than lowest water level, opens water supply pump 4 to 1 water filling of water tank, when the water surface is higher than highest water filling position, closes and supply
Water pump 4 stops water filling;Then according to curing requirements, the interval of time schedule controller 55 is set, and automatic switch waterproof hydraulic pump 52, is adjusted
Pitch cone forming head 57 and the spacing control uninterrupted of vertical tube 14, are finally uniformly sprayed to whole platform via shower nozzle 22.
The above is only the preferred embodiment of the utility model, and the scope of protection of the utility model is not limited merely to
Above-described embodiment, all technical solutions belonged under the utility model thinking belong to the scope of protection of the utility model.It should refer to
Go out, for those skilled in the art, some improvement under the premise of the utility model principle is not departed from and
Retouching, these improvements and modifications also should be regarded as the scope of protection of the utility model.