CN207248659U - One kind automation aluminium section bar knockout detection device - Google Patents
One kind automation aluminium section bar knockout detection device Download PDFInfo
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- CN207248659U CN207248659U CN201720981571.7U CN201720981571U CN207248659U CN 207248659 U CN207248659 U CN 207248659U CN 201720981571 U CN201720981571 U CN 201720981571U CN 207248659 U CN207248659 U CN 207248659U
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- frosted
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Abstract
The utility model discloses one kind to automate aluminium section bar knockout detection device, include data memory module, central control module, PLC controller, industrial camera, resistance measuring module, Weighing module, knockout module, recycling module and detection platform, the central control module respectively with data memory module, PLC controller, industrial camera connects, the PLC controller is connected with resistance measuring module and Weighing module respectively, the PLC controller is respectively connected to knockout module, the control terminal of recycling module, the discharge port of the recycling module is connected to the feed inlet of knockout module.The utility model realizes knockout detection automation by central control module combination PLC controller, the circulate operation for monitor testing result and knockout in real time with reference to industrial camera and resistance measuring module, weighing and recycling, also availability data memory module detection data make subsequent analysis.The utility model can be widely applied to industrial circle as a kind of automation aluminium section bar knockout detection device.
Description
Technical field
Industrial circle is the utility model is related to, especially a kind of automation aluminium section bar knockout detection device.
Background technology
Aluminium section bar coating wear resistance reflects the abrasion-resistance of aluminium section bar, be evaluate aluminium section bar quality important indicator it
One, it is to ensure the significance place of aluminium section bar quality that various test methods are carried out with further investigation.Test aluminium section bar applies at present
Layer wearability can have a variety of methods, such as：1st, sand trail method；2nd, sand blast test instrument method；3rd, disc sharpener tester method etc..I
Wearability detection of the state for aluminium section bar mainly uses sand trail method, relies primarily on people and has been manually done sand trail, but falls
Sand test process is especially very long, and people observes the change of aluminium shape surface while needing not stop to add sand, fatigue easily occur causes
Data are inaccurate and the consuming of manpower, these are all enough to show to rely on manpower to be difficult to meet demand merely.Automation is carried out to change
Make and advantageously reduce human cost, while efficiency can be improved.
Current way is not stop knockout by artificial, ceaselessly impacts aluminium shape surface, aluminium shape surface using sand
Occur a circular stain, stain diameter can slowly become larger with ceaselessly knockout, and people observes stain, with micro-judgment diameter
After reaching a certain level, the resistance of stain is measured, when stain resistance is less than 5000 Ω, sand used is weighed, after weighing
Wearability index of the numerical value as the aluminium section bar.But current way excessively relies on manual operation, for aluminium profiles after knockout
The criterion of material stain cannot manually judge the size in hole exactly, this brings very big to experimental data there is difference
Accidental error so that the convincingness of experimental data is greatly reduced, and works as people in long-term work, easily because fatigue influence is sentenced
It is disconnected, and then influence the efficiency and effect of detection.
Utility model content
In order to solve the above-mentioned technical problem, the purpose of this utility model is：A kind of high efficiency and high-precision automatic is provided
Change aluminium section bar knockout detection device.
Technical solution is used by the utility model：One kind automation aluminium section bar knockout detection device, includes data
Memory module, central control module, PLC controller, industrial camera, resistance measuring module, Weighing module, knockout module, recycling
Module and detection platform, the central control module are connected with data memory module, PLC controller and industrial camera respectively,
The PLC controller is connected with resistance measuring module and Weighing module respectively, and the first output terminal of the PLC controller is connected to
The control terminal of knockout module, the second output terminal of the PLC controller are connected to the control terminal of recycling module, the recycling module
Discharge port be connected to the feed inlet of knockout module.
Further, the detection platform includes objective table, guide rail motor module, feed mechanism, specimen holder and blanking machine
Structure, the guide rail motor module are arranged at objective table, and the specimen holder is arranged above objective table, and the feed mechanism is arranged at
Objective table front end, the cutting agency are arranged at objective table rear end.
Further, the knockout module include the charge groove set gradually from top to bottom, the first knockout switch, funnel and
Conduit, the discharge port of the recycling module are connected to the feed inlet of charge groove, and the outlet of the conduit is arranged in detection platform
Side.
Further, the Weighing module includes frosted collecting box, weighing sensor and the second knockout switch, the frosted
Collecting box is arranged at below detection platform, and the weighing sensor is used to detect frosted weight in frosted collecting box, the frosted
Collecting box is connected to the entrance of recycling module by the second knockout switch.
Further, the recycling module includes frosted recycling bins, transport establishment and batch charging mechanism, and the transport establishment uses
Frosted in by frosted recycling bins is transported to batch charging mechanism, the batch charging mechanism be used for by frosted be thrown to knockout module into
Material mouth.
Further, the data memory module is used to store the data in central control module.
The beneficial effects of the utility model are：Realized by central control module combination PLC controller and knockout was detected
The automation of journey, testing result is monitored with reference to industrial camera and resistance measuring module in real time, while is realized knockout, weighed and return
The circulate operation of receipts, additionally the corresponding testing number of availability data memory module make follow-up analysis according to this.
Brief description of the drawings
Fig. 1 is the utility model device overall structure block diagram；
Fig. 2 is the utility model device attachment structure schematic diagram.
In figure：1st, central control module；2nd, PLC controller；3rd, industrial camera；4th, resistance measuring module；5th, objective table；6、
Guide rail motor module；7th, feed mechanism；8th, specimen holder；9th, baiting structure；10th, charge groove；11st, the first knockout switchs；12nd, leak
Bucket；13rd, conduit；14th, frosted collecting box；15th, weighing sensor；16th, the second knockout switchs；17th, frosted recycling bins；18th, transport
Mechanism；19th, batch charging mechanism；20th, data memory module.
Embodiment
Specific embodiment of the present utility model is described further below in conjunction with the accompanying drawings：
With reference to Fig. 1, one kind automation aluminium section bar knockout detection device, include data memory module, central control module,
PLC controller, industrial camera, resistance measuring module, Weighing module, knockout module, recycling module and detection platform, the center
Control module is connected with data memory module, PLC controller and industrial camera respectively, the PLC controller respectively with resistance
Measurement module is connected with Weighing module, and the first output terminal of the PLC controller is connected to the control terminal of knockout module, described
Second output terminal of PLC controller is connected to the control terminal of recycling module, and the discharge port of the recycling module is connected to knockout mould
The feed inlet of block.
With reference to Fig. 1, preferred embodiment is further used as, the detection platform includes objective table, guide rail motor mould
Block, feed mechanism, specimen holder and cutting agency, the guide rail motor module are arranged at objective table, and the specimen holder is arranged at load
Above thing platform, the feed mechanism is arranged at objective table front end, and the cutting agency is arranged at objective table rear end.
The test sample of the aluminium section bar is positioned on objective table and is detected, and passes through guide rail motor module and feeding knot
Inputting, fix and recycling for sample is realized in the cooperation of structure, specimen holder, cutting agency respectively.
With reference to Fig. 1, preferred embodiment is further used as, the knockout module includes what is set gradually from top to bottom
Charge groove, the first knockout switch, funnel and conduit, the discharge port of the recycling module is connected to the feed inlet of charge groove, described
The outlet of conduit is arranged above detection platform.
In knockout module, the built-in frosted for being useful for detection of charge groove, when PLC controller controls the first knockout switch to open
When, the frosted in charge groove is detected the test sample in the detection platform of lower section by vertically being fallen after funnel and conduit
Operation.
With reference to Fig. 1, preferred embodiment is further used as, the Weighing module includes frosted collecting box, biography of weighing
Sensor and the second knockout switch, the frosted collecting box are arranged at below detection platform, and the weighing sensor, which is used to detect, to be ground
Frosted weight in husky collecting box, the frosted collecting box are connected to the entrance of recycling module by the second knockout switch.
Fallen after frosted impact sample, collected and weighed by weighing sensor by frosted collecting box, weighing data is controlled by PLC
Molding block, which is sent to central control module, to be handled, such as is calculated or be forwarded to data memory module by weighing data and deposit
Storage.
With reference to Fig. 1, preferred embodiment is further used as, the recycling module includes frosted recycling bins, transporter
Structure and batch charging mechanism, the transport establishment are used to transport the frosted in frosted recycling bins to batch charging mechanism, the batch charging mechanism
For frosted to be thrown to the feed inlet of knockout module.
PLC controller controls the second knockout switch to open after weighing, and frosted falls into frosted recycling bins and passes through transport establishment
It is sent to batch charging mechanism to be reused, so as to complete the circulation of a detection.
With reference to Fig. 1, preferred embodiment is further used as, the data memory module is used to store central control module
In data, it is specific such as product identification, aluminium section bar thickness, aluminium shape surface processing mode, the record time, adopted by industrial camera
The image of collection, the resistance data detected by resistance measuring module etc..
In device specific workflow, PLC controller controls the first knockout switch to open, and starts to fall sand, a period of time
Afterwards, PLC controller control stopping falls sand, and industrial camera starts to take pictures, and is obtained sample image by central control module and stored
Data memory module in, for follow-up analysis；Then at regular intervals, PLC controller transmission stopping falls husky instruction, into
Row resistance measurement, does not cycle through if if resistance measurement data and continues knockout instruction, carried out in next step if detection passes through,
Carry out Weighing module to weigh, weighing information feeds back to PLC controller, and PLC controller, which receives information and sends completion of weighing, to be referred to
Order, batch charging mechanism start to unload sand, and central control module control all devices reset, and wait the knockout of PLC controller to instruct, so that
Complete the circulation of a workflow of whole device.
Above is the preferable of the utility model is implemented to be illustrated, but the utility model is created and is not limited to institute
State embodiment, those skilled in the art can also make a variety of etc. on the premise of without prejudice to the utility model spirit
With conversion or replace, these equivalent deformations or replacement are all contained in the application claim limited range.
Claims (6)
1. one kind automation aluminium section bar knockout detection device, it is characterised in that：Include data storage, central control module,
PLC controller, industrial camera, resistance measuring module, Weighing module, knockout module, recycling module and detection platform, the center
Control module is connected with data memory module, PLC controller and industrial camera respectively, the PLC controller respectively with resistance
Measurement module is connected with Weighing module, and the first output terminal of the PLC controller is connected to the control terminal of knockout module, described
Second output terminal of PLC controller is connected to the control terminal of recycling module, and the discharge port of the recycling module is connected to knockout mould
The feed inlet of block.
A kind of 2. automation aluminium section bar knockout detection device according to claim 1, it is characterised in that：The detection platform
Include objective table, guide rail motor module, feed mechanism, specimen holder and cutting agency, the guide rail motor module is arranged at load
Thing platform, the specimen holder are arranged above objective table, and the feed mechanism is arranged at objective table front end, and the cutting agency is set
In objective table rear end.
A kind of 3. automation aluminium section bar knockout detection device according to claim 1, it is characterised in that：The knockout module
Include the charge groove set gradually from top to bottom, the first knockout switch, funnel and conduit, the discharge port of the recycling module connects
The feed inlet of charge groove is connected to, the outlet of the conduit is arranged above detection platform.
A kind of 4. automation aluminium section bar knockout detection device according to claim 1, it is characterised in that：The Weighing module
Include frosted collecting box, weighing sensor and the second knockout switch, the frosted collecting box to be arranged at below detection platform, institute
State weighing sensor to be used to detect frosted weight in frosted collecting box, the frosted collecting box is connected to by the second knockout switch
The entrance of recycling module.
A kind of 5. automation aluminium section bar knockout detection device according to claim 1, it is characterised in that：The recycling module
Include frosted recycling bins, transport establishment and batch charging mechanism, the transport establishment is used to transport the frosted in frosted recycling bins
To batch charging mechanism, the batch charging mechanism is used for the feed inlet that frosted is thrown to knockout module.
A kind of 6. automation aluminium section bar knockout detection device according to claim 1, it is characterised in that：The data storage
Module is used to store the data in central control module.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2017208059515 | 2017-07-05 | ||
| CN201720805951 | 2017-07-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207248659U true CN207248659U (en) | 2018-04-17 |
Family
ID=61879949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720981571.7U Active CN207248659U (en) | 2017-07-05 | 2017-08-07 | One kind automation aluminium section bar knockout detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207248659U (en) |
-
2017
- 2017-08-07 CN CN201720981571.7U patent/CN207248659U/en active Active
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