CN207245618U - A kind of all-electric ultrasonic driller - Google Patents
A kind of all-electric ultrasonic driller Download PDFInfo
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- CN207245618U CN207245618U CN201721240316.3U CN201721240316U CN207245618U CN 207245618 U CN207245618 U CN 207245618U CN 201721240316 U CN201721240316 U CN 201721240316U CN 207245618 U CN207245618 U CN 207245618U
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Abstract
The utility model discloses a kind of all-electric ultrasonic driller, drilling machine includes swing mechanism, feed mechanism, ultrasonic vibration mechanism, supporting mechanism and control system, the utility model utilizes ultrasonic frequency vibratory impulse and the resonance breakoff phenomenon of rock, rock crackle forming will be made to accelerate extension to form resonance fatigue together with ultrasonic frequency vibration force, pressure and turning power triplicity to crush, its detritus efficiency, capacity usage ratio higher, and have the characteristics that slurry consumption is few.The ultrasonic frequency vibration force that piezoelectric ceramics produces is acted on rock by ultrasonic vibration mechanism the detritus efficiency of drilling machine and the service life of drill bit is greatly improved, realize ultrasonic frequency vibro-drilling.The utility model can stably carry out the resonance fatigue consistent with rock intrinsic frequency and destroy, reduce hard rock breaking strength, realize that large volume crushes when normal rotary vibration is crept into, and increase substantially rate of penetration and reduce drilling cost.
Description
Technical field
The utility model belongs to the exploring equipment in the fields such as geological prospecting, tunnel piercing, engineering investigation, and in particular to one
The all-electric ultrasonic driller of kind.
Background technology
As social economy is fast-developing, the mankind need to carry out a large amount of in oil gas, resource exploration and infrastructure construction
Shallow layer drilling work, and efficiency crushing rock be always mineral resources probing, a problem of tunnel piercing, due to hard rock cause
It is close, intensity is high, abrasiveness is strong so that there are bit life is short, drilling efficiency low (being less than 1m/h), drilling cost are high for hard-rock boring
The problem of.
At present in (well) engineering is drilled, vibrating the method for detritus has single-impact (churn drilling, for water
Well, engineering well construction), (rotary-percussive drilling or rotating drilling, frequency are 12~16Hz to low frequency impact, geological prospecting, petroleum drilling
Well, the application of well engineering well), (also known as Sonic Drill, 70~150Hz of frequency, foreign countries are chiefly used in environmental geology to sonic impinging
Sample drilling is reconnoitred, domestic application is seldom).Single-impact, low frequency impact make rock produce broken cave, or coordinate again using impact
Rotary shear fractured rock is crept into, and rock strength reduces unobvious, and bit life, drilling efficiency are low；Sonic impinging (frequency
70~150Hz of rate) using vibration and the natural resonance frequency of drill string overlapping produce resonance, at this time drill string act like flywheel or
Spring handle energy is transmitted to drill bit, the cutting blade of drill bit is arranged material on its progress path in a manner of cutting, shear, be broken,
Cause grogs liquefaction around to allow drilling to become easy but loose crushing rock can only be crept into.At present people to low frequency (150Hz with
Under) vibrodrill carried out compared with in-depth study, research and development of the ultrasonic activation drilling machine suitable with the hard rock natural frequency of vibration or empty
In vain.Ultrasonic activation detritus (frequency>20000Hz) destroyed jointly using fatigue-resonance, i.e., the intrinsic frequency of complete fine and close hard rock
Generally 20KHz~40KHz, ultrasonic activation cause rock reasonably to be resonated, and periodic exciting force acts on rock
Cause inside quickly to crack, fracture suddenly occurs after crack propagation reaches a certain level, the intensity of rock can be significantly
Drastically decline, rate of penetration, bit life can increase substantially, the damage accumulation since regional area, finally cause overall broken
Bad process.Therefore research and development ultrasonic frequency vibrodrill, aids in detritus drilling to provide solution method, solves for ultrasonic activation
The technical barrier of hard-rock boring, fills the domestic gaps.
Foreign study current situation and development dynamic：
Sonic drilling technology is just studied early in 40~fifties of 20th century by the U.S. and the former Soviet Union.Former Soviet Union professor
D.D.Barkan has delivered the achievement in research on sonic drilling technology first, it is proposed that carries out sedimentary geology using acoustic vibration
Exploring drill hole.He proposes that sonic drilling is 3~20 times of traditional drilling method rate of penetration, develops a kind of ground vibration device
" VIRO-DRILLING " system, soil layer is crept into by effect of vibration.
The U.S. have developed a kind of bottom hole vibrator for being known as " sound brill ", it is therefore an objective to improves rate of penetration, and achieves a large amount of
The patent of dither drilling method, becomes the broken research of acoustic vibration revolution country the most active, successfully develops and be used for stone
High-power (5400Hp) sonic wave vibrator of oily drilling well and for petroleum gas seismic prospecting and gravel mine continuous sampling compared with
The sonic wave vibrator of small-power (100Hp), and obtain extraordinary effect.After the eighties, acoustic vibration drilling becomes environment and bores
The important means of spy simultaneously propagates to Canada.After the nineties, Japan has carried out acoustic vibration rotary drilling research, and this skill
Art introduces Asia environmental drilling.Canada, Holland carry out the research of acoustic vibration slewing drilling machine in succession, by acoustic vibration detritus skill
Art is combined with drilling machine, have developed a variety of sonic drills, is not rotated from initial bottom hole vibration or ground vibration and is developed into today
Ground vibration add rotation mode, and realize the specialization, standardization, seriation of vibration head, improve sonic drills can
By property and application range.Sonic drills vibration frequency is 50Hz~200Hz, a diameter of 100~300mm of ground sample.Sonic drill
Machine vibration swiveling head is hydraulic drive type, has sold to Chinese market.
External ultrasonic wave probing technical research concentrates on the developed countries such as US and European, is mainly directed towards the spy of space celestial body
Survey.US National Aeronautics and Space Administration (NASA) S.Sherrit have developed equal to 2001 by PZT (piezoelectric transducer), free mass block and
Ultrasonic wave sampler for drilling (Ultrasonic/Sonic Driller/Corer, the letter of the Piezoelectric Ceramic of the compositions such as drill bit
Claim USDC), and drilling experiment has been carried out on rock.It is directed to celestial body sampling task within 2004, USDC and bit is combined
It has developed revolution ultrasonic impact drill.
Foreign countries are concentrated mainly on the replication experiment of ultrasonic wave sampler model machine at present, and the research and development to piezoelectric vibrator are inadequate
Deeply, vibration probing apparatus structure has to be optimized.
Domestic research at present and development trend：
Mechanical dither drilling machine：Mineral Products and Geology Inst., China Nonferrous Metallic Industry Corp. designs CSG- within 1987
24 type multifunctional engineering sand bore drilling machine, and twin shaft four-wheel eccentric block type vibrator vibration frequency angular frequency is 22.5 revolutions per seconds (Hz), most
Big exciting force is 22kN；The G series engineering geological mappings drilling machine of Jiangsu WuXi Mineral Exploration Machinery General Factory Co., Ltd.'s production uses
Double eccentric block type vibrators.In above-mentioned mechanical gear transmission vibration device, frequency is low, and drill hole sampling depth as shallow, stratum adapt to
The problems such as property is poor, rate of penetration is slow, drilling efficiency is low.
All-hydraulic sonic frequency resonance drill：In recent years China introduces hydraulic driver from Japan and other countries, and then have developed
The sonic drills of the models such as YGL-S100, the vibration frequency of the hydraulic vibrator is 80~160Hz, and vibratory impulse disturbs sample
Scope is smaller, and the influence to core quality is very small；The Chinese Geology Univ. (Beijing) develops SDR-100 type audio frequencies for 2007 and shakes
Dynamic drilling machine model machine, vibrates 30 meters of depth, and complete machine layout use modularized design, and structure is unreasonable, power head fever seriously,
Effectiveness in vibration suppression is poor, and hydraulic oil pipe arrangement is more mixed and disorderly, and cost is higher.
Jilin University in 2009 builds Zhao main forces of engineering college and have developed JDD-100 type Urban Geological Survey multifunctional drills,
Two high-speed hydraulic motors are housed on drill power head, while drive two axis for being provided with same number of teeth synchromesh gear, rotating speed phase
Same, steering is on the contrary, keep rotating synchronously.Vibration frequency 46.7 revolutions per seconds (46.7Hz), exciting force 16.7kN, amplitude 8mm, power
15kW.Tested through indoor and outdoor, drilling machine function admirable, prospecting speed is high, becomes First Urban Geological Survey multifunction vibration
Drilling machine has the function of static sounding, dynamic sounding, rotary drilling, dither rotary drilling etc., and drilling machine is examined equipped with drilling parameter
Examining system, can measuring while drilling and display 9 drilling parameters, filled up domestic blank.High-frequency percussion for bad ground is turned round
The efficiency of drilling is higher, and the degree of automation of drilling machine is high, reduces the non-cutting time of drilling, alleviates the labor intensity of worker,
Meet the requirement of China's Urban Geological Survey drilling machine.It is but still relatively low for hard rock exciting force.
The second exploration administration of Chinese coal geology general bureau in 2011 and The Chinese Geology Univ. (Beijing) develop jointly out YSZ-50
Type sonic frequency resonance drill, power head drive two eccentric shafts, the eccentric inorganic tool connection of between centers, by respective using two high-speed motors
Reverse rotation at a high speed realize motor synchronizing, frequency reaches 150~200Hz, vibration force 140kN, oscillation power 39.2Kw.It is but dynamic
The serious service life of power hair heat is only capable of reaching 50h, it is necessary to the time for overhauling replacement is more so that operating efficiency reduce.
Ultrasonic activation detritus：Nanjing Aero-Space University's Huang in 2008 defends clear, Guo Junjie etc. and carries out piezoelectric vibration probing
Research, mainly for outer space drill sampling task, is developed for moon patrol car or the small-sized piezoelectric of special purpose robot ceramics
Vibrating drill trial and error test model machine, exciting force it is too small and only it is single consideration impact fatigue detritus, not formed specialization, seriation can not
Apply to Practical Project；Hangzhou Success Ultrasonic Equipment Co., Ltd applies the Series Ultrasonic vibrating device of piezoelectric ceramics development
(vibration frequency 15KHz~60KHz), is successfully applied to the cutting, welding and riveted of metal material, greatly reduces the weight of equipment
Amount, reduces power consumption, improves work efficiency；Shaoxing University Huang is German-Chinese only to be theorize that ultrasonic vibrator
On rock drill, the work efficiency of rock drill can be improved, reduces noise pollution, and above-mentioned ultrasonic activation detritus is theoretical single
One considers impact fatigue detritus, not with revolution impact fatigue-resonance detritus.
In conclusion ultrasonic wave Rock Technology is applied in core sampling, mining mineral resource and tunnel piercing both at home and abroad
Field still belongs to the exploratory stage.The vibration frequency that domestic sonic frequency resonance drill research and development are related to is low (being less than 150Hz), for ultrasonic wave
The research and development of vibration detritus drilling machine substantially belong to blank, and in recent years, (the precision and model of such as speed governing in terms of variable-frequency motor stepless speed regulation
Enclose, dynamic response characteristic and ease of use etc.) it is gradually improved, drilling machine develops towards safety, lighting and automation direction, and one
The research and development of the all-electric ultrasonic activation drilling machine of kind are imperative, meet the development trend of modernization drilling machine, therefore the prior art needs
Improve and develop.
The content of the invention
The purpose of this utility model is to provide a kind of all-electric ultrasonic driller.
The utility model includes swing mechanism, feed mechanism, ultrasonic vibration mechanism, supporting mechanism and control system；
The swing mechanism is made of turning motor, drill bit, fork seat, tap, drilling rod and guide rod undersetting,
The ultrasonic vibration mechanism is hollow structure, and ultrasonic vibration mechanism includes ultrasonic vibrator, intermediate drill
Extend through turning motor from down, ultrasonic vibrator is flexibly connected with turning motor, i.e., whole ultrasonic vibrator base board with
It is to be connected by buffer spring between turning motor, by setting four double end spiral shells in ultrasonic vibrator upper base plate both sides
Bolt, every stud set two buffer springs, form the external structure of vibrator；Ultrasonic vibrator is connected with drilling rod,
Ultrasonic vibrator is installed on guide rod undersetting, and can be slided together on guide rod；Tap is installed on ultrasonic vibrator
On the drilling rod of lower end；Fork seat is fixed on guide rod, and drilling rod is spacing through fork seat righting；Drill bit is threadedly attached in drilling rod
On；
The feed mechanism includes feed oil cylinder, closed-loop hydraulic system and to stepper motor, to stepper motor by guide rod, lead
Bar upper bracket is hingedly fixed on column with crossbeam；Feed oil cylinder one end is fed under the oil cylinder other end and guide rod with giving stepper motor
Bearing connects；Guide rod undersetting is fixedly connected with ultrasonic vibrator bottom；
The ultrasonic wave stretching vibration mechanism includes insulation shell, spring, four annular piezoelectrics of ultrasonic vibrator
Potsherd, four ring-type electrode slices, conductive channel and ring-type insulation spacer are formed, four ring-type piezoelectric ceramic pieces, four ring-types
Electrode slice is built in ultrasonic vibrator, and is located at turn around under motor；The upper and lower end face of every ring-type piezoelectric ceramic piece point
Ring electrode piece is not sticked, and spring and ring-type insulation spacer are set gradually above the annular piezoelectric potsherd of the top；Ultrasonic wave
Vibrator external insulating shell and upper and lower side ring-type insulation spacer prevent that ultrasonic vibrator is conductive, leaks electricity, and make conductive channel more
Add stabilization, four ring-type electrode slices and upper and lower side ring-type insulation spacer can be with annular piezoelectric potsherds in the exhausted of ultrasonic vibrator
Up-down vibration in edge housing；Conductive channel, electric current surface conducting wire along upper ultrasonic vibrator body are equipped with ultrasonic vibrator
Groove, enters conductive channel and connects the different positive and negative anodes of four ring-type electrode slices respectively so as to form closed circuit；Ultrasonic wave
Vibrating mechanism is hollow structure, and intermediate drill extends through turning motor from down, and ultrasonic vibrator is flexibly connected with turning motor,
The base board of i.e. whole ultrasonic vibrator is with being connected by buffer spring between turning motor；Four ring-type piezoelectric ceramics
Ring-type insulation spacer is adjacent to below the spring of piece and four ring-type electrode slices directly to contact with the insulation shell of ultrasonic vibrator, into
And ring-type piezoelectric ceramic piece is extruded, give the initial compression of annular piezoelectric potsherd；Ultrasonic vibrator, turning motor and drilling rod
Each several part connection after, ultrasonic vibrator lower lumen communicates, formed drilling rod passage；Due to last time rotating motor and lower ultrasonic wave
The flexible connection of vibrator, ultrasonic vibrator form vibration-swing mechanism core component, including four annular piezoelectrics with drilling rod
Potsherd and four ring-type electrode slices are in confined space, can either be by the ultrasonic frequency vibration hammer of annular piezoelectric potsherd
Drilling rod step is hit, and drill bit is passed to along drilling rod, and can ensure its leakproofness.Simultaneously as annular piezoelectric potsherd
Tensile strength is relatively low, therefore after annular piezoelectric potsherd and spring compression, annular piezoelectric potsherd is in a level pressure all the time
Under stress, tensile failure is reduced, is prolonged the service life.Therefore, drill bit is in normal revolution-vibro-drilling, can stably into
The row ultrasonic frequency consistent with rock " natural frequency " is vibrated.
The supporting mechanism includes handle, guide rod, column, crossbeam, bottom plate, hydraulic oil cylinder support legs, and bottom plate is installed at foot
Hydraulic oil cylinder support legs, hydraulic oil cylinder support legs support on the ground；The front, rear, left and right that drilling machine passes through frame support organization soleplate
Share four hydraulic oil cylinder support legs handwheels to shake with the height of regulating base board, scene can facilitate leveling and fixed drilling machine；Hydraulic pressure
Plectane is connected under oil cylinder supporting leg, two circular holes is drilled with two plectanes of front leg strut, earth anchor can be fixed, quickly fixes drilling machine；It is vertical
Column is overall by the quick fixing support rack of latch, forms triangle rock-steady structure；Bottom plate is connected with supporting rod bottom plate plug.
The control system by turning motor, closed-loop hydraulic system, to stepper motor, the pressure of the drill control panel, rotating speed chain of command
Plate, starting switch, ultrasonic vibrator operation knob and pilot composition, to stepper motor, closed type hydraulic system, feed oil cylinder
Feed close loop control circuit is formed with the pressure of the drill control panel, motor speed is fed by step-less adjustment, realizes closed type hydraulic system
Constant pressure (according to the pressure value of strata condition sets itself) is exported, that is, realizes constant the pressure of the drill drilling of feeding system；Revolution
Motor forms closed loop with rotational speed control panel by pilot, passes through the rotating speed of control system step-less adjustment turning motor
(according to the rotating speed of strata condition sets itself), that is, realize the output perseverance rotating speed rotary drilling of drilling machine.
The drilling method of the utility model is as follows：
First, ultrasonic frequency vibrodrill is assembled as needed.By the bottom plate of frame support mechanism it is forward and backward, left,
The right side shares four hydraulic oil cylinder support legs handwheels and shakes with the height of regulating base board, two on two plectanes of hydraulic cylinder front leg strut
A circular hole fixes earth anchor, and adjustment drill height is coordinated between hydraulic oil cylinder support legs and column so that drill bit alignment hole position, scene are adjusted
Gentle fixed drilling machine, supporting rod upper and lower side are quickly connected with guide rod upper bracket and bottom plate by plug respectively；
2nd, electric cabinet starting switch is first turned on, water pump is opened and is supplied water by tap for drilling；Pass through control system control
The rotating speed of turning motor processed, realizes the step-less adjustment of drilling machine rotational speed.According to the tachometer value of setting, adjusted by control system
Rotational speed control panel realizes permanent rotating speed rotary drilling.
3rd, ultrasonic vibrator operation knob is started as needed by ultrasonic vibration mechanism, electric current is along turning motor
Ultrasonic vibrator is flow to, drives ring-type piezoelectric ceramic piece to produce ultrasonic frequency by conductive channel under alternating current
Axial stretching vibrates, and response is fast, High power output.Since annular piezoelectric potsherd top is provided with spring, downward ultrasound is produced
Ripple vibration force, hammering drilling rod step pass to drilling rod device to hole bed rock stone and produce ultrasonic activation power.
4th, feed motor speed is controlled by control system, realizes feed and the lifting speed of step-less adjustment feeding system.
According to the drilling values of setting, by rotational speed regulation the pressure of the drill control panel of the control system to stepper motor, realize that hydraulic system is constant
Pressure is fed, that is, realizes permanent the pressure of the drill drilling.Under the revolution and feed power combining ultrasonic ripple effect of vibration of drill bit, ultrasonic wave is realized
Frequency is crept into.
5th, turning motor control system is closed successively, is fed electric machine control system, is finally switched off the pump and is started with electric cabinet
Switch, housekeeping plane.
Brief description of the drawings
Fig. 1 is the ultrasonic frequency vibrodrill schematic diagram of the utility model.
Fig. 2 is the schematic diagram of the ultrasonic vibrator structure of the utility model.
In figure：1- turning motors, 2- guide rods, 3- columns, 4- feed oil cylinders, 5- closed-loop hydraulic systems, 6- is to stepper motor, 7-
Guide rod upper bracket, 8- crossbeams, 9- supporting rods, 10- the pressure of the drill control panels, 11- rotational speed control panels, 12- starting switches, 13- surpass
Sonic wave vibrator operation knob, 14- bottom plates, 15- drill bits, 16- hydraulic oil cylinder support legs, 17- fork seats, 18- drilling rods, the 19- fire hoses
Head, 20- ultrasonic vibrators, 21- guide rod undersettings, 22- studs, 23- buffer springs, 24- springs, 25- annular piezoelectrics
Potsherd, 26- ring electrode pieces, 27- conductive channels, 28- ring-type insulation spacers, 29- drilling rod steps.
Embodiment
The utility model includes swing mechanism, feed mechanism, ultrasonic vibration mechanism, supporting mechanism and control system；
Refering to Figure 1, the swing mechanism includes turning motor 1, drill bit 15, fork seat 17, tap 19, brill
Bar 18, ultrasonic vibrator 20 and guide rod undersetting 21；
Ultrasonic vibration mechanism includes ultrasonic vibrator 20, and intermediate drill 18 extends through turning motor 1, ultrasonic wave from down
Vibrator 20 is flexibly connected with turning motor 1, i.e., whole 20 base board of ultrasonic vibrator is with being by slow between turning motor 1
The connection of spring 23 is rushed, by setting four studs 22, every stud in 20 upper base plate both sides of ultrasonic vibrator
22 set two buffer springs 23, form the external structure of vibrator 20；Ultrasonic vibrator 20 is connected with drilling rod 18, ultrasonic wave
Vibrator 20 is installed on guide rod undersetting 21, and can be slided together on guide rod 2；Tap 19 is installed on ultrasonic vibrator
On the drilling rod 18 of 20 lower ends；Fork seat 17 is fixed on guide rod 2, and drilling rod 18 is spacing through 17 righting of fork seat；Drill bit 15 passes through
It is threaded on drilling rod 18；
The feed mechanism includes feed oil cylinder 4, closed-loop hydraulic system 5 and to stepper motor 6, to stepper motor 6 by leading
Bar 2, guide rod upper bracket 7 and crossbeam 8 are hingedly fixed on column 3；Feed 4 one end of oil cylinder is connected with to stepper motor 6, is fed oil cylinder
4 other ends are connected with guide rod undersetting 21；Guide rod undersetting 21 is fixedly connected with 20 bottom of ultrasonic vibrator；
As shown in Fig. 2, the ultrasonic wave stretching vibration mechanism includes insulation shell, the spring of ultrasonic vibrator 20
24th, four ring-type piezoelectric ceramic pieces, 25, four ring-type electrode slices 26, conductive channel 27 and ring-type insulation spacer 28, four ring-types
Piezoelectric ceramic piece 25 and four ring-type electrode slices 26 are built in ultrasonic vibrator 20, and are located at turn around under motor 1；Every
Ring electrode piece 26 is sticked in the upper and lower end face of annular piezoelectric potsherd 25 respectively, above the top annular piezoelectric potsherd 25 according to
Secondary setting spring 24 and ring-type insulation spacer 28；20 external insulating shell of ultrasonic vibrator and upper and lower side ring-type insulation spacer 28
It can prevent that ultrasonic vibrator 20 is conductive, leaks electricity, conductive channel 27 is more stablized, four ring-type electrode slices 26 and upper and lower end ring
Shape insulation spacer 28 can with annular piezoelectric potsherd 25 in the insulation shell of ultrasonic vibrator 20 up-down vibration；Ultrasonic wave shakes
Conductive channel 27 is equipped with dynamic device 20, electric current surface metallic channel along upper 20 body of ultrasonic vibrator, enters conductive channel 27
And the different positive and negative anodes of four ring-type electrode slices 26 are connected so as to form closed circuit respectively；
The lower section of spring 24 is adjacent to ring-type insulation spacer 28 and is directly contacted with the insulation shell of ultrasonic vibrator 20, and then extrudes
Annular piezoelectric potsherd 25, gives 25 initial compression of annular piezoelectric potsherd；Ultrasonic vibrator 20, turning motor 1 and brill
After bar 18 connects, 20 lower lumen of ultrasonic vibrator communicates, and forms 18 passage of drilling rod；Due to last time rotating motor 1 and lower ultrasound
The flexible connection of ripple vibrator 20, ultrasonic vibrator 20 form vibration-swing mechanism core component, four ring-types with drilling rod 18
Piezoelectric ceramic piece 25 and four ring-type electrode slices 26 are in confined space, can either be by the ultrasonic wave of annular piezoelectric potsherd 25
Frequency vibration hammering drilling rod step 29, and drill bit 15 is passed to along drilling rod 18, and can ensure its leakproofness.Simultaneously as
The tensile strength of annular piezoelectric potsherd 25 is relatively low, therefore after annular piezoelectric potsherd 25 and spring 24 compress, makes ring-type pressure
Electroceramics piece 25 is under certain compression all the time, is reduced tensile failure, is prolonged the service life.Therefore, drill bit normal revolution-
During vibro-drilling, it can stably carry out the ultrasonic frequency consistent with rock " natural frequency " and vibrate.
The supporting mechanism includes handle, guide rod 2, column 3, crossbeam 8, bottom plate 14, hydraulic oil cylinder support legs 16, and bottom plate 14 exists
Hydraulic oil cylinder support legs 16 are installed, hydraulic oil cylinder support legs 16 support on the ground at foot；The bottom that drilling machine passes through frame support mechanism
The front, rear, left and right of plate 14 share four hydraulic oil cylinder support legs 16 can be square with the height of regulating base board 14, scene with handwheel shake
Just leveling and fixed drilling machine；The connection plectanes of hydraulic oil cylinder support legs 16 times, are drilled with two circular holes on two plectanes of front leg strut 16, can
Fixed earth anchor, quickly fixes drilling machine；Column 3 is overall by the quick fixing support rack of latch, forms triangle rock-steady structure；Bottom plate
14 are connected with 9 bottom plate of supporting rod, 14 plug.
The control system by turning motor 1, closed-loop hydraulic system 5, to stepper motor 6, the pressure of the drill control panel 10, rotating speed control
Panel 11, starting switch 12, ultrasonic vibrator operation knob 13 and pilot composition processed, to stepper motor 6, Closed Hydraulic system
System 5, feed oil cylinder 4 and the pressure of the drill control panel 10 form feed close loop control circuit, give stepper motor 6 rotating speed by step-less adjustment,
Realize that closed type hydraulic system exports constant pressure (according to the pressure value of strata condition sets itself), that is, realize the perseverance of feeding system
Determine the pressure of the drill drilling；Turning motor 1 forms closed loop with rotational speed control panel 11 by pilot, stepless by control system
The rotating speed (according to the rotating speed of strata condition sets itself) of turning motor 1 is adjusted, that is, realizes the output perseverance rotating speed revolution of drilling machine
Drilling.
The drilling method of the utility model is as follows：
2nd, ultrasonic frequency vibrodrill is assembled as needed.By the bottom plate 14 of frame support mechanism it is forward and backward,
It is left and right to share four hydraulic oil cylinder support legs 16 and shaken with handwheel with the height of regulating base board 14, two of hydraulic cylinder front leg strut 6
Two circular holes fix earth anchor on plectane, adjustment drill height are coordinated between hydraulic oil cylinder support legs 16 and column 3 so that drill bit 15 is right
Quasi- hole position, live leveling and fixed drilling machine, 9 upper and lower side of supporting rod are quick by plug with guide rod upper bracket 7 and bottom plate 14 respectively
Connection；
2nd, electric cabinet starting switch 12 is first turned on, water pump is opened and is supplied water by tap 19 for drilling；It is by controlling
The rotating speed of system control turning motor 1, realizes the step-less adjustment of drilling machine rotational speed.According to the tachometer value of setting, it is by controlling
System adjusts rotational speed control panel 11 and realizes permanent rotating speed rotary drilling.
3rd, ultrasonic vibrator operation knob 13 is started as needed by ultrasonic vibration mechanism, electric current is electric along revolution
Machine 1 flow to ultrasonic vibrator 20, drives ring-type piezoelectric ceramic piece 25 to produce by conductive channel 27 under alternating current
Ultrasonic frequency axial stretching vibrates, and response is fast, High power output.Since 25 top of annular piezoelectric potsherd is provided with spring 24,
Downward ultrasonic activation power is produced, hammering drilling rod step 29 passes to 18 device to hole bed rock stone of drilling rod and produces ultrasonic activation power.
4th, being controlled by control system gives stepper motor 6 rotating speed, realizes feed and the lifting speed of step-less adjustment feeding system
Degree.According to the drilling values of setting, by rotational speed regulation the pressure of the drill control panel 10 of the control system to stepper motor 6, hydraulic pressure system is realized
Constant pressure of uniting feed, that is, realize permanent the pressure of the drill drilling.It is real under the revolution and feed power combining ultrasonic ripple effect of vibration of drill bit 15
Existing ultrasonic frequency drilling.
5th, turning motor control system is closed successively, is fed electric machine control system, is finally switched off the pump and is started with electric cabinet
Switch 12, housekeeping plane.
Claims (2)
- A kind of 1. all-electric ultrasonic driller, it is characterised in that：Including swing mechanism, feed mechanism, ultrasonic vibration mechanism, branch Support mechanism and control system；The swing mechanism includes turning motor (1), drill bit (15), fork seat (17), tap (19), drilling rod (18), super Sonic wave vibrator (20) and guide rod undersetting (21)；The ultrasonic vibration mechanism includes ultrasonic vibrator (20), and intermediate drill (18) extends through turning motor from down (1), ultrasonic vibrator (20) is flexibly connected with turning motor (1), and ultrasonic vibrator (20) is connected with drilling rod (18), ultrasound Ripple vibrator (20) is installed on guide rod undersetting (21), and can be slided together on guide rod (2)；Tap (19) is installed on super On the drilling rod (18) of sonic wave vibrator (20) lower end；Fork seat (17) is fixed on guide rod (2), and drilling rod (18) passes through fork seat (17) righting is spacing；Drill bit (15) is threadedly attached on drilling rod (18)；The feed mechanism includes feed oil cylinder (4), closed-loop hydraulic system (5) and gives stepper motor (6), logical to stepper motor (6) Guide rod (2), guide rod upper bracket (7) and crossbeam (8) is crossed to be hingedly fixed on column (3)；Feed oil cylinder (4) one end is with giving stepper motor (6) connect, feed oil cylinder (4) other end is connected with guide rod undersetting (21)；Guide rod undersetting (21) and ultrasonic vibrator (20) bottom is fixedly connected；The ultrasonic wave stretching vibration mechanism includes the insulation shell, spring (24), four ring-types of ultrasonic vibrator (20) Piezoelectric ceramic piece (25), four ring-type electrode slices (26), conductive channel (27) and ring-type insulation spacer (28), four annular piezoelectrics Potsherd (25) and four ring-type electrode slices (26) are built in ultrasonic vibrator (20), and are located at turn around under motor (1)； Ring electrode piece (26), the top annular piezoelectric potsherd are sticked respectively in the upper and lower end face of every ring-type piezoelectric ceramic piece (25) (25) spring (24) and ring-type insulation spacer (28) are set gradually above；Ultrasonic vibrator (20) external insulating shell and upper Lower end ring-type insulation spacer (28) can prevent that ultrasonic vibrator (20) is conductive, leaks electricity, and conductive channel (27) is more stablized, four Piece ring-type electrode slice (26) and upper and lower side ring-type insulation spacer (28) can be with annular piezoelectric potsherds (25) in ultrasonic vibrator (20) up-down vibration in insulation shell；Conductive channel (27) is equipped with ultrasonic vibrator (20), electric current shakes along upper ultrasonic wave The dynamic internal surface metallic channel of device (20), enters conductive channel (27) and connects the difference of four ring-type electrode slices (26) respectively just Anode is so as to form closed circuit；Ring-type insulation spacer (28) is adjacent to below spring (24) directly to contact with the insulation shell of ultrasonic vibrator (20), and then is squeezed Pressure ring shape piezoelectric ceramic piece (25), gives annular piezoelectric potsherd (25) initial compression；Ultrasonic vibrator (20), revolution electricity After machine (1) and drilling rod (18) connection, ultrasonic vibrator (20) lower lumen communicates, and forms drilling rod (18) passage；Due to last time Rotating motor (1) and the flexible connection of lower ultrasonic vibrator (20), ultrasonic vibrator (20) is formed with drilling rod (18) to be vibrated-returns Rotation mechanism core component, four ring-type piezoelectric ceramic pieces (25) and four ring-type electrode slices (26) are in confined space；The supporting mechanism includes handle, guide rod (2), column (3), crossbeam (8), bottom plate (14), hydraulic oil cylinder support legs (16), bottom Plate (14) installs hydraulic oil cylinder support legs (16) at foot, and hydraulic oil cylinder support legs (16) support on the ground；Drilling machine passes through frame-type The front, rear, left and right of the bottom plate (14) of supporting mechanism share four hydraulic oil cylinder support legs (16) and are shaken with handwheel with regulating base board (14) height, scene can facilitate leveling and fixed drilling machine；Connect plectane under hydraulic oil cylinder support legs (16), the two of front leg strut (16) Two circular holes are drilled with a plectane, earth anchor can be fixed, quickly fix drilling machine；Column (3) is whole by the quick fixing support rack of latch Body, forms triangle rock-steady structure；Bottom plate (14) is connected with supporting rod (9) bottom plate (14) plug；The control system by turning motor (1), closed-loop hydraulic system (5), to stepper motor (6), the pressure of the drill control panel (10), Rotational speed control panel (11), starting switch (12), ultrasonic vibrator operation knob (13) and pilot composition, to stepper motor (6), closed type hydraulic system (5), feed oil cylinder (4) and the pressure of the drill control panel (10) form feed close loop control circuit, pass through nothing Level, which is adjusted, gives stepper motor (6) rotating speed, realizes that closed type hydraulic system exports constant pressure；Turning motor (1) and rotational speed control panel (11) closed loop is formed by pilot, passes through the rotating speed of control system step-less adjustment turning motor (1).
- A kind of 2. all-electric ultrasonic driller according to claim 1, it is characterised in that：The ultrasonic vibrator (20) Flexible connection with turning motor (1) is ultrasonic vibrator (20) base board with being to pass through buffering elastic between turning motor (1) Spring (23) connects, by setting four studs (22), every stud in ultrasonic vibrator (20) upper base plate both sides (22) two buffer springs (23) are set, form the external structure of ultrasonic vibrator (20).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201721240316.3U CN207245618U (en) | 2017-09-26 | 2017-09-26 | A kind of all-electric ultrasonic driller |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721240316.3U CN207245618U (en) | 2017-09-26 | 2017-09-26 | A kind of all-electric ultrasonic driller |
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| CN207245618U true CN207245618U (en) | 2018-04-17 |
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| CN201721240316.3U Withdrawn - After Issue CN207245618U (en) | 2017-09-26 | 2017-09-26 | A kind of all-electric ultrasonic driller |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107503687A (en) * | 2017-09-26 | 2017-12-22 | 吉林大学 | A kind of all-electric ultrasonic driller and drilling method |
| CN110195572A (en) * | 2019-05-11 | 2019-09-03 | 江苏中达勘察设计有限公司 | A kind of drilling equipment and its drilling method |
| CN110318687A (en) * | 2019-07-02 | 2019-10-11 | 徐州徐工基础工程机械有限公司 | A kind of drilling cramp rear support device |
| CN110527985A (en) * | 2019-09-20 | 2019-12-03 | 杨永亮 | High leakproofness height adjustable electrode |
| CN110965932A (en) * | 2019-11-29 | 2020-04-07 | 徐州恒佳机械科技有限公司 | Mining machinery punching press drilling equipment |
| CN111198095A (en) * | 2018-10-30 | 2020-05-26 | 哈尔滨工业大学 | Ultrasonic drill low-temperature driving characteristic test experiment table |
-
2017
- 2017-09-26 CN CN201721240316.3U patent/CN207245618U/en not_active Withdrawn - After Issue
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107503687A (en) * | 2017-09-26 | 2017-12-22 | 吉林大学 | A kind of all-electric ultrasonic driller and drilling method |
| CN107503687B (en) * | 2017-09-26 | 2023-10-31 | 吉林大学 | Full-electric ultrasonic drilling machine and drilling method |
| CN111198095A (en) * | 2018-10-30 | 2020-05-26 | 哈尔滨工业大学 | Ultrasonic drill low-temperature driving characteristic test experiment table |
| CN111198095B (en) * | 2018-10-30 | 2021-09-28 | 哈尔滨工业大学 | Ultrasonic drill low-temperature driving characteristic test experiment table |
| CN110195572A (en) * | 2019-05-11 | 2019-09-03 | 江苏中达勘察设计有限公司 | A kind of drilling equipment and its drilling method |
| CN110318687A (en) * | 2019-07-02 | 2019-10-11 | 徐州徐工基础工程机械有限公司 | A kind of drilling cramp rear support device |
| CN110318687B (en) * | 2019-07-02 | 2022-02-22 | 徐州徐工基础工程机械有限公司 | Rear support device of drill stand |
| CN110527985A (en) * | 2019-09-20 | 2019-12-03 | 杨永亮 | High leakproofness height adjustable electrode |
| CN110527985B (en) * | 2019-09-20 | 2024-02-20 | 皖西学院 | High-tightness height-adjustable electrode |
| CN110965932A (en) * | 2019-11-29 | 2020-04-07 | 徐州恒佳机械科技有限公司 | Mining machinery punching press drilling equipment |
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